Genie GS-3384 Operator's Manual
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Genie GS-3384 Operator's Manual

Genie GS-3384 Operator's Manual

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Table of Contents

See also: Service & Repair Manual , Service Manual
Operator's Manual
GS-3384
GS-3390
GS-4390
GS-5390
Serial Number Range
from 43032
from 47263
from 47263
from 47263
ANSI/CSA
North America
South America
Asia
AUS
Australia
with
Maintenance
Information
Fourth Edition
Fourth Printing
Part No. 133564

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Summary of Contents for Genie GS-3384

  • Page 1 Operator's Manual Serial Number Range GS-3384 from 43032 ANSI/CSA North America GS-3390 from 47263 South America Asia GS-4390 from 47263 Australia GS-5390 from 47263 with Maintenance Information Fourth Edition Fourth Printing Part No. 133564...

  • Page 2: Table Of Contents

    Specifications ............51 Copyright © 2002 by Terex Corporation Fourth Edition: Fourth Printing, November 2015 Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. “GS” is a trademark of Terex South Dakota, Inc.

  • Page 3: Introduction

     You read, understand and obey employer’s safety rules and worksite regulations.  You read, understand and obey all applicable governmental regulations.  You are properly trained to safely operate the machine. Part No. 133564 GS-3384 • GS-3390• GS-4390• GS-5390...
  • Page 4 CAUTION Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE Indicates a property damage message. GS-3384 • GS-3390• GS-4390• GS-5390 Part No. 133564...
  • Page 5 Replace any missing or damaged safety signs. Keep operator safety in mind at all times. Use mild soap and water to clean safety signs. Do not use solvent-based cleaners because they may damage the safety sign material. Part No. 133564 GS-3384 • GS-3390• GS-4390• GS-5390...

  • Page 6: Symbol And Hazard Pictorials Definitions

    Do not set up where it Maintain required Only trained Use a piece of cannot be leveled clearance maintenance cardboard or paper to with outriggers personnel should search for leaks access compartments GS-3384 • GS-3390• GS-4390• GS-5390 Part No. 133564...
  • Page 7 Side force Wind speed Outrigger load Voltage rating for Pressure rating for air Maximum Crushing hazard Hold rail while lowering power to platform line to platform capacity Collision hazard Chock the wheels Part No. 133564 GS-3384 • GS-3390• GS-4390• GS-5390...

  • Page 8: General Safety

    Operator's Manual Fourth Edition • Fourth Printing General Safety General Safety GS-3384 • GS-3390• GS-4390• GS-5390 Part No. 133564...
  • Page 9 Fourth Edition • Fourth Printing Operator's Manual General Safety Part No. 133564 GS-3384 • GS-3390• GS-4390• GS-5390...
  • Page 10 Operator's Manual Fourth Edition • Fourth Printing General Safety GS-3384 • GS-3390• GS-4390• GS-5390 Part No. 133564...
  • Page 11 Fourth Edition • Fourth Printing Operator's Manual General Safety Part No. 133564 GS-3384 • GS-3390• GS-4390• GS-5390...

  • Page 12: Personal Safety

    If PFPE is required by job site or employer rules, the following shall apply: All PFPE must comply with applicable governmental regulations and must be inspected and used in accordance with the manufacturer’s instructions. GS-3384 • GS-3390• GS-4390• GS-5390 Part No. 133564...

  • Page 13: Work Area Safety

    Obey all local and governmental Maximum capacity – GS-3384 and GS-3390 regulations regarding Maximum occupants required clearance from Models with one platform extension electrical power lines. At...
  • Page 14 500 lbs / 227 kg 500 lbs / 227 kg 500 lbs / 227 kg Extension only Platform only Extension only 500 lbs / 227 kg 500 lbs / 227 kg 500 lbs / 227 kg GS-3384 • GS-3390• GS-4390• GS-5390 Part No. 133564...
  • Page 15 All personnel must be removed from the platform before attempting to free the platform using the ground controls. Part No. 133564 GS-3384 • GS-3390• GS-4390• GS-5390...
  • Page 16 Mounting attachments for holding tools or other materials onto the platform, toeboards or guard rail system can increase the weight in the platform and the surface area of the platform or the load. GS-3384 • GS-3390• GS-4390• GS-5390 Part No. 133564...
  • Page 17 Attach the platform entry chain or close the entry gate before operating. Do not operate the machine unless the guard rails are properly installed and the entry is secured for operation. Part No. 133564 GS-3384 • GS-3390• GS-4390• GS-5390...
  • Page 18 Be aware of crushing potential collision. hazards when grasping the platform guard rail. No stunt driving or horseplay while operating a machine. GS-3384 • GS-3390• GS-4390• GS-5390 Part No. 133564...
  • Page 19 Immediately tag and remove from service a damaged or malfunctioning machine. Be sure all maintenance has been performed as specified in this manual and the appropriate Genie service manual. Be sure all decals are in place and legible. Be sure the operator's, safety and responsibilities manuals are complete, legible and in the storage container located on the machine.
  • Page 20 Do not adjust the outriggers while the platform is raised. Do not drive while the outriggers are lowered. Component Damage Hazard Do not use any battery charger greater than 24V to charge the batteries. GS-3384 • GS-3390• GS-4390• GS-5390 Part No. 133564...

  • Page 21: Legend

    12 Tilt alarm 20 Safety arm (hidden from view) Platform guard rails (behind ground control panel) 21 Capacity indicator Manual storage container 13 Entry ladder (if equipped) Platform extension 14 Steer tire Part No. 133564 GS-3384 • GS-3390• GS-4390• GS-5390...

  • Page 22: Controls

    Operator's Manual Fourth Edition • Fourth Printing Controls Controls Ground Control Panel GS-3384 • GS-3390• GS-4390• GS-5390 Part No. 133564...
  • Page 23 Light on indicates high idle is selected. Screen displays hour meter, voltage, oil Light off indicates low idle is selected. pressure and coolant temperature. Screen also displays fault codes and other service information. Part No. 133564 GS-3384 • GS-3390• GS-4390• GS-5390...
  • Page 24 Gasoline/LPG models: LPG operation button with indicator light 16 Lift function enable button with indicator light Horn button 17 Proportional rocker switch for outrigger up/down and platform up/down Generator select button with indicator light GS-3384 • GS-3390• GS-4390• GS-5390 Part No. 133564...
  • Page 25 Press this button to select LPG. 12 Function enable switch Press and hold the function enable switch to enable the drive function. Part No. 133564 GS-3384 • GS-3390• GS-4390• GS-5390...
  • Page 26 With the lift function enable button indicator light on, move the rocker switch up and the platform will raise. Move the rocker switch down and the platform will lower. GS-3384 • GS-3390• GS-4390• GS-5390 Part No. 133564...

  • Page 27: Inspections

    Scheduled maintenance inspections shall be performed by qualified service technicians, according to the manufacturer’s specifications and the requirements listed in the responsibilities manual. Part No. 133564 GS-3384 • GS-3390• GS-4390• GS-5390...
  • Page 28  Tires and wheels See Operating Instructions section.  Limit switches, alarms and horn  Nuts, bolts and other fasteners  Brake release components GS-3384 • GS-3390• GS-4390• GS-5390 Part No. 133564...
  • Page 29 3 Always perform function tests prior to use. Know and understand the function tests before going on to the next section. 4 Inspect the workplace. 5 Only use the machine as it was intended. Part No. 133564 GS-3384 • GS-3390• GS-4390• GS-5390...
  • Page 30 Result: The horn should sound. at 180 beeps per minute. Do not press the lift function enable button. Press and hold the platform up button. Result: The platform should not raise. GS-3384 • GS-3390• GS-4390• GS-5390 Part No. 133564...
  • Page 31 1.03 ft / 31 cm/s, immediately tag and remove the panel. machine from service. Result: The steer wheels should turn in the direction indicated by the yellow triangle. Part No. 133564 GS-3384 • GS-3390• GS-4390• GS-5390...
  • Page 32 45 Pull out the red Emergency Stop button to the the outriggers. on position. 46 Press and hold the lift function enable button. Activate the up/down rocker switch in the direction indicated by the yellow arrow. Result: The platform should lower. GS-3384 • GS-3390• GS-4390• GS-5390 Part No. 133564...
  • Page 33 It is the operator’s responsibility to read and remember the workplace hazards, then watch for and avoid them while moving, setting up and operating the machine. Part No. 133564 GS-3384 • GS-3390• GS-4390• GS-5390...
  • Page 34 Ground 40434 Label – Lanyard Anchorage Point 82798 Ground Control Panel 43618 Label – Directional Arrows 82809 Label – Wheel Load, GS-3384 43619 Label – Safety Arm 82824 Label – Wheel Load, GS-3390, GS-4390 44255 Danger – Crushing Hazard 82825 Label –...
  • Page 35 Fourth Edition • Fourth Printing Operator's Manual Inspections Shading indicates decal is hidden from view, i.e. under covers Part No. 133564 GS-3384 • GS-3390• GS-4390• GS-5390...
  • Page 36 Use the appropriate inspection to verify that all decals are legible and in place. Below is a numerical list with quantities and descriptions. Part No. Decal Description 133269 Label – Outrigger Load, GS-3384 133270 Label – Outrigger Load, GS-3390 133271 Label – Outrigger Load, GS-4390 133272 Label –...
  • Page 37 Fourth Edition • Fourth Printing Operator's Manual Inspections Shading indicates decal is hidden from view, i.e. under covers Part No. 133564 GS-3384 • GS-3390• GS-4390• GS-5390...
  • Page 38 Label – Power to Platform, 115V 114338 Label – Tip-over Hazard, Tilt Alarm 40434 Label – Lanyard Anchorage Point 133269 Label – Outrigger Load, GS-3384 43618 Label – Directional Arrows 133270 Label – Outrigger Load, GS-3390 44981 Label – Air Line to Platform 133271 Label –...
  • Page 39 Fourth Edition • Fourth Printing Operator's Manual Inspections Shading indicates decal is hidden from view, i.e. under covers Part No. 133564 GS-3384 • GS-3390• GS-4390• GS-5390...

  • Page 40: Operating Instructions

    That means 4 Inspect the workplace. every new operator should perform a pre-operation inspection, function tests, and a workplace 5 Only use the machine as it was inspection before using the machine. intended. GS-3384 • GS-3390• GS-4390• GS-5390 Part No. 133564...
  • Page 41 Note: In cold condition, 50°F / 10°C and below, ground controls. push and hold the glow plug button for 5 to 10 seconds before starting the engine. Limit continuous use of the glow plug button to 20 seconds. Part No. 133564 GS-3384 • GS-3390• GS-4390• GS-5390...
  • Page 42 Press and hold the function enable switch on remove the machine from service. the control handle. Turn the steer wheels with the thumb rocker switch located on the top of the control handle. GS-3384 • GS-3390• GS-4390• GS-5390 Part No. 133564...
  • Page 43 0.3 m ÷ 3.6 m = 0.083 x 100 = 8.3% grade If the slope exceeds the maximum slope or side slope rating, then the machine must be winched or transported up or down the slope. See Transport and Lifting section. Part No. 133564 GS-3384 • GS-3390• GS-4390• GS-5390...
  • Page 44 In the event of a power failure, use the emergency lowering function. At the Platform Controls Push and hold the lift function enable button and activate the up/down rocker switch in the down direction. GS-3384 • GS-3390• GS-4390• GS-5390 Part No. 133564...
  • Page 45 The drive function is disabled while the outriggers are down. To control individual outriggers Push and hold one or more outrigger buttons. Active the outrigger up/down rocker switch in the desired direction to level the machine. Part No. 133564 GS-3384 • GS-3390• GS-4390• GS-5390...

  • Page 46: Transport And Lifting Instructions

    Be sure the winch line is properly secured to the  Genie customers needing to containerize any drive chassis tie points and the path is clear of all lift or Genie product should source a qualified obstructions. freight forwarder with expertise in preparing, loading and securing construction and lifting Reverse the procedures described to re-engage equipment for international shipment.
  • Page 47 Inspect the entire machine for loose or unsecured items. Use the tie-down points on the chassis for anchoring down to the transport surface. If the railings have been folded down, secure them with straps before transporting. Part No. 133564 GS-3384 • GS-3390• GS-4390• GS-5390...
  • Page 48 GS-3384 and GS-3390 75.1 in 37.2 in 1.9 m 94.5 cm with outriggers GS-4390 75.1 in 39.8 in 1.9 m 1.0 m with outriggers 76.0 in 42.7 in GS-5390 1.9 m 1.0 m GS-3384 • GS-3390• GS-4390• GS-5390 Part No. 133564...

  • Page 49: Maintenance

    Dispose of material in accordance with Avoid spilling or contacting battery acid. governmental regulations. Neutralize battery acid spills with baking soda  Use only Genie approved replacement parts. and water. Note: Perform this test after fully charging the Maintenance Symbols Legend batteries.
  • Page 50 Ultra Low Sulfur Diesel (ULSD) Oil type 15W-40 Oil type - cold conditions 5W-30 Ford LRG-423 EFI Engine Oil type 10W-40 Oil type - cold conditions 5W-30 Ford MSG-425 EFI Engine Oil type 5W-20 GS-3384 • GS-3390• GS-4390• GS-5390 Part No. 133564...
  • Page 51 The engine Add oil as needed. Do not overfill. and radiator should be cool to the touch before Hydraulic oil specifications performing the coolant level inspection. Hydraulic oil type Chevron Rando HD equivalent Part No. 133564 GS-3384 • GS-3390• GS-4390• GS-5390...
  • Page 52 Machines that have been out of service for more than three months must receive the quarterly inspection before they are put back into service. GS-3384 • GS-3390• GS-4390• GS-5390 Part No. 133564...

  • Page 53: Specifications

    It should be used only with adequate safety factors. Weight Continuous improvement of our products is a Genie (Machine weights vary with option configurations. See policy. Product specifications are subject to change serial label for specific machine weight.) without notice or obligation.
  • Page 54 Ground clearance 14 in 36 cm Continuous improvement of our products is a Genie Weight policy. Product specifications are subject to change without notice or obligation. (Machine weights vary with option configurations. See serial label for specific machine weight.)
  • Page 55 5.3 m be used only with adequate safety factors. Turning radius (inside) 85 in 2.2 m Continuous improvement of our products is a Genie Ground clearance 14 in 36 cm policy. Product specifications are subject to change without notice or obligation.
  • Page 56 5.3 m be used only with adequate safety factors. Turning radius (inside) 85 in 2.2 m Continuous improvement of our products is a Genie Ground clearance 14 in 36 cm policy. Product specifications are subject to change without notice or obligation.

This manual is also suitable for:

Gs-3390Gs-4390Gs-5390

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