Genie GS-2668 RT Service Manual
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Genie GS-2668 RT Service Manual

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See also: Operator's Manual
Service Manual
Par ts Manual
GS-2668 RT
GS-3268 RT
Serial Number Range
Serial Number Range
from GS6805-44771
from GS6805-44771
Part No. 112657
Rev C2
July 2011

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Metin
May 13, 2025

Hello. I have a gs 2668.genie scissor sporty. Somehow. The system is not activated, please help.

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1 comments:
Mr. Anderson
May 21, 2025

To activate the generator system on a Genie GS-2668 RT scissor lift:

1. Use the yellow platform down arrow to scroll to the "generator" option on the diagnostic display window.
2. If the display shows "GENERATOR OFF," press the lift function enable button to activate the generator.
3. Ensure the machine is equipped with the required generator components and that the software is set to "GENERATOR AUTO" or "GENERATOR ON" for proper function.

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Metin
May 5, 2025

Kablo yeri bulamiyorum

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1 comments:
Mr. Anderson
May 18, 2025

The cable for the Genie GS-2668 RT is located in the lower cable tray, which is supported at both ends. It connects to components such as the number 2 center pivot pin at the ground controls side. Caution is advised during removal to avoid kinking or pinching the cables.

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Summary of Contents for Genie GS-2668 RT

  • Page 1 Par ts Manual Service Manual Serial Number Range Serial Number Range GS-2668 RT from GS6805-44771 GS-3268 RT from GS6805-44771 Part No. 112657 Rev C2 July 2011...

  • Page 2: Introduction

    Technical Publications Genie Industries has endeavored to deliver the highest degree of accuracy possible. However, continuous improvement of our products is a Genie policy. Therefore, product specifications are subject to change without notice. Readers are encouraged to notify Genie of errors and send in suggestions for improvement.

  • Page 3: Serial Number Legend

    Country of manufacture: USA in multiple facilities This machine complies with: ANSI A92.6-1999 B354.2-01 Genie Industries Serial number 18340 NE 76th Street (stamped on chassis) Redmond, WA 98052 PN - 77055 Serial label (inside cover) Part No. 112657 GS-2668 RT • GS-3268 RT...
  • Page 4 June 2007 This page intentionally left blank. GS-2668 RT • GS-3268 RT Part No. 112657...

  • Page 5: Safety Rules

    You read, understand and obey: - manufacturer’s instructions and safety rules - employer’s safety rules and worksite regulations - applicable governmental regulations You have the appropriate tools, lifting equipment and a suitable workshop. Part No. 112657 GS-2668 RT • GS-3268 RT...
  • Page 6 Be aware of potential crushing hazards such as moving parts, free swinging or unsecured components when lifting or placing loads. Always wear approved steel-toed shoes. GS-2668 RT • GS-3268 RT Part No. 112657...

  • Page 7: Table Of Contents

    SAE and Metric Fasteners Torque Charts ..........2 - 11 Section 3 Scheduled Maintenance Procedures Introduction ....................3 - 1 Pre-delivery Preparation Report ..............3 - 3 Maintenance Inspection Report ..............3 - 5 Part No. 112657 GS-2668 RT • GS-3268 RT...
  • Page 8 Test the Fuel Select Operation - Gasoline/LPG Models ....3 - 19 Test the Drive Brakes ............... 3 - 20 B-10 Test the Drive Speed - Stowed Position ..........3 - 21 viii GS-2668 RT • GS-3268 RT Part No. 112657...
  • Page 9 E-4 Perform Engine Maintenance - Kubota D1105 Models ..... 3 - 35 E-5 Perform Engine Maintenance - Perkins Models ........ 3 - 36 E-6 Perform Engine Maintenance - Kubota D1105 Models ..... 3 - 36 Part No. 112657 GS-2668 RT • GS-3268 RT...
  • Page 10 Platform ..................... 4 - 3 Platform Extension ................4 - 4 Scissor Components Scissor Assembly, GS-2668 RT ............4 - 6 Scissor Assembly, GS-3268 RT ............4 - 12 Wear Pads ..................4 - 19 Lift Cylinder(s) .................. 4 - 20 Kubota D1105 and D905 Engines Timing Adjustment ................
  • Page 11 Outrigger Manifold Components ............4 - 59 Valve Adjustments - Outrigger Manifold ..........4 - 60 Generator Manifold Components ............4 - 62 Valve Adjustments - Generator Manifold ........... 4 - 63 Valve Coils ..................4 - 64 Part No. 112657 GS-2668 RT • GS-3268 RT...
  • Page 12 14-1 Brake Release Hand Pump Components .......... 4 - 73 Platform Overload Components 15-1 Platform Overload System ............... 4 - 74 Section 5 Fault Codes Introduction ....................5 - 1 Fault Code Chart (from serial number GS6805-44771) ........5 - 3 GS-2668 RT • GS-3268 RT Part No. 112657...
  • Page 13 Electrical Schematic - CE Models with Diesel Power (from serial number GS6806-45205) ............6 - 28 Hydraulic Symbols Legend ................ 6 - 31 Hydraulic Schematic (from serial number GS6805-44771) ............6 - 32 xiii Part No. 112657 GS-2668 RT • GS-3268 RT...

  • Page 14: Part

    June 2007 This page intentionally left blank. GS-2668 RT • GS-3268 RT Part No. 112657...

  • Page 15: Machine Specifications

    22.9 cm Weight 120 lbs ( 1 lbs) 54.4 kg ( 2.2 kg) Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice. Part No. 112657 GS-2668 RT • GS-3268 RT 2 - 1...

  • Page 16: Performance Specifications

    Chevron Rykon MV oil is fully compatible and 12.2 m / 54.6 sec mixable with Shell Donax TG (Dexron III) oils. Genie specifications require hydraulic oils which are Braking distance, maximum designed to give maximum protection to hydraulic High range on paved surface...

  • Page 17: Hydraulic Components Specifications

    3500 psi (pump #1) 241.3 bar System relief valve pressure 3000 psi (pump #2) 207 bar Lift relief valve pressure, GS-2668 RT 3600 psi 248.2 bar Lift relief valve pressure, GS-3268 RT 2800 psi 193 bar Steer relief valve pressure...

  • Page 18: Manifold Component Specifications

    12V DC with diode (schematic item FP) Proportional valve, 5Ω 12V DC (schematic item FU) Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice. 2 - 4 GS-2668 RT • GS-3268 RT Part No. 112657...

  • Page 19: Kubota D1105 Engine Tier 4

    Oil viscosity requirements Units ship with 15W-40. Extreme operating temperatures may require the use of alternative engine oils. For oil requirements, refer to the Engine Operator Handbook on your machine. Part No. 112657 GS-2668 RT • GS-3268 RT 2 - 5...

  • Page 20: Kubota D905 Engine Tier 2

    Oil viscosity requirements Units ship with 15W-40. Extreme operating temperatures may require the use of alternative engine oils. For oil requirements, refer to the Engine Operator Handbook on your machine. 2 - 6 GS-2668 RT • GS-3268 RT Part No. 112657...

  • Page 21: Kubota Df752 Engine

    Fuel pressure, static 2.84 psi 0.19 bar Continuous improvement of our products is a Fuel flow rate 0.125 gpm Genie policy. Product specifications are 0.47 L/min subject to change without notice. Part No. 112657 GS-2668 RT • GS-3268 RT 2 - 7...

  • Page 22: Perkins 403D-11 Engine

    Oil viscosity requirements Units ship with 15W-40. Extreme operating temperatures may require the use of alternative engine oils. For oil requirements, refer to the Engine Operator Handbook on your machine. 2 - 8 GS-2668 RT • GS-3268 RT Part No. 112657...

  • Page 23: Perkins 403C-11 Engine

    Oil viscosity requirements Units ship with 15W-40. Extreme operating temperatures may require the use of alternative engine oils. For oil requirements, refer to the Engine Operator Handbook on your machine. Part No. 112657 GS-2668 RT • GS-3268 RT 2 - 9...

  • Page 24: Hydraulic Hose And Fitting Torque Specifications

    O-rings. They are not standard SAE size O-rings. They are SAE O-ring Boss Port available in the O-ring field service kit (Genie part number 49612). (tube fitting - installed into Aluminum) 2 Lubricate the O-ring before installation.
  • Page 25 54.1 53.2 72.2 46.7 63.3 62.3 84.4 18.9 25.6 25.1 34.1 48.6 64.9 69.7 94.5 92.2 30.1 40.8 54.3 77.4 46.9 63.6 62.5 84.8 64.5 87.5 86.2 1055 1233 Part No. 112657 GS-2668 RT • GS-3268 RT 2 - 11...
  • Page 26 Section 2 • Specifications November 200 This page intentionally left blank. 2 - 12 GS-2668 RT • GS-3268 RT Part No. 112657...

  • Page 27: Observe And Obey

    Indicates a potentially hazardous Use only Genie approved replacement parts. situation which, if not avoided, Machines that have been out of service for a may result in property damage. period longer than 3 months must complete the Indicates that a specific result is expected after quarterly inspection.

  • Page 28: Pre-Delivery Preparation Report

    Make copies of the Maintenance Inspection Report to use for each inspection. Maintain completed forms for a minimum of 4 years or in compliance with your employer, jobsite and governmental regulations and requirements. 3 - 2 GS-2668 RT • GS-3268 RT Part No. 112657...
  • Page 29 PO Box 97030 Grantham, Lincolnshire Redmond, WA 98073-9730 NG31- 6BH England (425) 881-1800 (44) 1476-584333 Copyright © 2002 by Genie Industries. Genie® is a registered trademark of Genie Part No. 112657 GS-2668 RT • GS-3268 RT 3 - 3 Industries. Rev B...
  • Page 30 Section 3 • Scheduled Maintenance Procedures November 2008 This page intentionally left blank. 3 - 4 GS-2668 RT • GS-3268 RT Part No. 112657...

  • Page 31: Maintenance Inspection Report

    After repair, place a check in the “R” box. Legend Y = yes, acceptable N = no, remove from service R = repaired Part No. 112657 GS-2668 RT • GS-3268 RT 3 - 5...
  • Page 32 After repair, place a check in the “R” box. Legend Y = yes, acceptable N = no, remove from service R = repaired 3 - 6 GS-2668 RT • GS-3268 RT Part No. 112657...

  • Page 33: Checklist A Procedures

    Carefully and thoroughly Inspect the Manuals and Decals inspect all decals on the machine for legibility and damage. Genie specifications require that this procedure be performed every 8 hours or daily, whichever Result: The machine is equipped with all comes first.

  • Page 34: Perform Pre-Operation Inspection

    CHECKLIST A PROCEDURES REV B Perform Pre-operation Inspection Perform Function Tests Genie specifications require that this procedure be Genie specifications require that this procedure be performed every 8 hours or daily, whichever performed every 8 hours or daily, whichever comes first.

  • Page 35: Perform Engine Maintenance

    CHECKLIST A PROCEDURES Perform Engine Maintenance Inspect the Engine Air Filter Engine specifications require that this procedure Genie specifications require that this procedure be be performed every 8 hours or daily, whichever performed every 40 hours or weekly, whichever comes first.

  • Page 36: Perform 30 Day Service

    Inspect the Tires, Wheels and Lug Nut Torque · B-4 Perform Engine Maintenance - Perkins Models · C-4 Perform Engine Maintenance - Diesel Models · D-2 Replace the Hydraulic Tank Return Filter 3 - 10 GS-2668 RT • GS-3268 RT Part No. 112657...

  • Page 37: Perform Engine Maintenance - Kubota Models

    Kubota D1105 Operator's Manual Kubota D905 Operator's Manual Genie part number 131379 Genie part number 84240 Kubota D905 Operator's Manual Genie part number 84240 Kubota DF752 Operator's Manual Genie part number 84250 Part No. 112657 GS-2668 RT • GS-3268 RT 3 - 11...

  • Page 38: Perform Engine Maintenance - Kubota Models

    Kubota D905 Operator's Manual Kubota D905 Operator's Manual Genie part number 84240 Genie part number 84240 Kubota DF752 Operator's Manual Kubota DF752 Operator's Manual Genie part number 84250 Genie part number 84250 3 - 12 GS-2668 RT • GS-3268 RT Part No. 112657...

  • Page 39: Drain The Fuel Filter/Water Separator - Diesel Models

    CHECKLIST A PROCEDURES A-11 Drain the Fuel Filter/ Water Separator - Diesel Models Genie specifications require that this procedure be performed every 200 hours or monthly, whichever comes first. Proper maintenance of the fuel filter/water separator is essential for good engine performance.

  • Page 40: Perform Engine Maintenance - Kubota Models

    Kubota D1105 Operator's Manual Genie part number 131379 Kubota D905 Operator's Manual Genie part number 84240 Perkins 403D-11 User's Handbook Genie part number 131661 Perkins 403C-11 User's Handbook Genie part number 97360 3 - 14 GS-2668 RT • GS-3268 RT Part No. 112657...

  • Page 41: Checklist B Procedures

    • Add 0.004 to the reading of each cell for every 10° / 5.5° C above 80° F / 26.7° C. Genie requires that this procedure be performed • Subtract 0.004 from the reading of each cell for every 250 hours or quarterly, whichever comes every 10°...

  • Page 42: Inspect The Electrical Wiring

    4 Start the engine and raise the platform approximately 10 feet / 3 m from the ground. Genie requires that this procedure be performed 5 Lift the safety arm, move to the center of the every 250 hours or quarterly, whichever comes scissor arm and rotate down to a vertical first.

  • Page 43: Inspect The Tires, Wheels And Lug Bolt Torque

    Perform Engine Maintenance - Lug Bolt Torque Perkins Models Engine specifications require that this procedure Genie requires that this procedure be performed be performed every 250 hours or six months, every 250 hours or quarterly, whichever comes whichever comes first.

  • Page 44: Test The Key Switch

    CHECKLIST B PROCEDURES REV B Test the Key Switch Test the Emergency Stop Genie requires that this procedure be performed Genie requires that this procedure be performed every 250 hours or quarterly, whichever comes every 250 hours or quarterly, whichever comes first.

  • Page 45: Test The Automotive-Style Horn

    CHECKLIST B PROCEDURES Test the Automotive-style Horn Test the Fuel Select Operation - Gasoline/LPG Models Genie requires that this procedure be performed every 250 hours or quarterly, whichever comes first. A functioning horn is essential to safe machine Genie requires that this procedure be performed operation.

  • Page 46: Test The Drive Brakes

    Result: The high idle indicator light should turn and the engine should return to low idle. 5 Press the engine stop button. Genie requires that this procedure be performed Result: The engine should stop. every 250 hours or quarterly, whichever comes first.

  • Page 47: Test The Drive Speed - Stowed Position

    Result: The machine should move in the direction that the yellow arrow points on the control panel, then come to an abrupt stop. Genie requires that this procedure be performed 6 Bring the machine to maximum drive speed every 250 hours or quarterly, whichever comes before reaching the start line.

  • Page 48: Test The Drive Speed - Raised Position

    Test the Drive Speed - Inspect the Fuel and Hydraulic Raised Position Tank Cap Venting Systems Genie requires that this procedure be performed Genie requires that this procedure be performed every 250 hours or quarterly, whichever comes every 250 hours or quarterly, whichever comes first.

  • Page 49: Perform Hydraulic Oil Analysis

    Repeat this procedure beginning with step 2. 4 Install the fuel tank cap onto the fuel tank. Genie requires that this procedure be performed 5 Remove the breather cap from the hydraulic every 250 hours or quarterly, whichever comes tank.

  • Page 50: Test The Flashing Beacons (If Equipped)

    B-15 Test the Flashing Beacons Perform Engine Maintenance - (if equipped) Kubota Models Genie requires that this procedure be performed every 250 hours or quarterly, whichever comes first. Engine specifications require that this procedure be performed every 400 hours. Flashing beacons are used to alert operators and...

  • Page 51: Checklist C Procedures

    Result: The engine does not stop OR an alarm doesn't sound OR fault code 99 is not present Genie specifications require that this procedure in the ECM diagnostic display window at the be performed every 500 hours or six months, ground controls.

  • Page 52: Clean The Fuel Tank - Diesel Models

    5 Tag and remove the hoses and fittings from the Genie requires that this procedure be performed top of the tank. every 500 hours or six months, whichever comes first.

  • Page 53: Replace The Hydraulic Tank Breather Cap - Models With Optional Hydraulic Oil

    Diesel Models Optional Hydraulic Oil Engine specifications require that this procedure be performed every 500 hours. Genie requires that this procedure be performed every 500 hours or six months, whichever comes Required maintenance procedures and additional first. engine information is available in the Kubota D1105 Operator's Manual The hydraulic tank is a vented-type tank.

  • Page 54: Perform Engine Maintenance - Kubota Models

    (Kubota part number 16622-89166) OR the Kubota D905 Operator's Manual (Kubota part number 16622-8916-5). Kubota D1105 Operator's Manual Genie part number 131379 Kubota D905 Operator's Manual Genie part number 84240 3 - 28 GS-2668 RT • GS-3268 RT Part No. 112657...

  • Page 55: Checklist D Procedures

    Proceed to step 4. Result: The measurement is less than inch / 8 mm. Replace both wear pads. Genie requires that this procedure be performed 4 Measure the thickness of each platform scissor every 1000 hours or annually, whichever comes arm wear pad at the non-steer end of the first.

  • Page 56: Replace The Hydraulic Tank Return Filter

    4 Use a permanent ink marker to write the date and number of hours from the hour meter on Genie requires that this procedure be performed the filter. every 1000 hours or annually, whichever comes 5 Clean up any oil that may have spilled during first.

  • Page 57: Perform Engine Maintenance - Perkins Models

    Kubota D1105 Operator's Manual Perkins 403C-11 User's Handbook Genie part number 131379 Genie part number 97360 Kubota D905 Operator's Manual Genie part number 84240 Kubota DF752 Operator's Manual Genie part number 84250 Part No. 112657 GS-2668 RT • GS-3268 RT 3 - 31...

  • Page 58: Perform Engine Maintenance - Kubota Models

    (Kubota part number 16622-89166) OR the Kubota D905 Operator's Manual (Kubota part number 16622-8916-5). Kubota D1105 Operator's Manual Genie part number 131379 Kubota D905 Operator's Manual Genie part number 84240 3 - 32 GS-2668 RT • GS-3268 RT Part No. 112657...

  • Page 59: Test Or Replace The Hydraulic Oil

    6 If equipped, close the two hydraulic shutoff valves located at the hydraulic tank. Genie requires that this procedure be performed Component damage hazard. The every 2000 hours or two years, whichever comes engine must not be started with first.

  • Page 60: Perform Engine Maintenance - Perkins Models

    23 Operate all machine functions through a full cycle and check for leaks. 24 Install the hose cover plate and install the hose cover plate mounting fasteners. 3 - 34 GS-2668 RT • GS-3268 RT Part No. 112657...

  • Page 61: Perform Engine Maintenance - Gasoline/Lpg Models

    Manual (Kubota part number EG601-8916-1). Kubota D1105 Operator's Manual Genie part number 131379 Kubota DF750 Operator's Manual Genie part number 97359 Kubota DF752 Operator's Manual Genie part number 84250 Part No. 112657 GS-2668 RT • GS-3268 RT 3 - 35...

  • Page 62: Perform Engine Maintenance - Perkins Models

    Perkins 403C-11 User's Handbook (Perkins part number 100816460). Kubota D1105 Operator's Manual Genie part number 131379 Perkins 403D-11 User's Handbook Genie part number 131661 Perkins 403C-11 User's Handbook Genie part number 97360 3 - 36 GS-2668 RT • GS-3268 RT Part No. 112657...
  • Page 63 Use only Genie approved replacement parts. Indicates a potentially hazardous Read each procedure completely and adhere situation which, if not avoided, to the instructions. Attempting shortcuts may may cause minor or moderate produce hazardous conditions.

  • Page 64: Platform Controls

    OR use a grounded wrist strap. 6 Remove the platform controls circuit board retaining fasteners. 7 Remove the platform controls circuit board from the platform control box lid. 4 - 2 GS-2668 RT • GS-3268 RT Part No. 112657...

  • Page 65: Platform Components

    12 Support the platform with a forklift at the 5 Raise the platform and return the safety arm to steer end of the machine. Do not apply any the stowed position. lifting pressure. Part No. 112657 GS-2668 RT • GS-3268 RT 4 - 3...

  • Page 66: Platform Extension

    10 Position a forklift at the steer end of the machine with the forks even with the bottom of the platform extension. 4 - 4 GS-2668 RT • GS-3268 RT Part No. 112657...
  • Page 67 Crushing hazard. The platform extension will become unbalanced and fall when removed from the machine if not properly supported and secured to the forklift. Part No. 112657 GS-2668 RT • GS-3268 RT 4 - 5...

  • Page 68: Scissor Components

    10 Number 1 inner arm 22 Lift cylinder barrel-end pivot pin 11 Number 1 pivot pin(s) (steer end) 23 Number 1 outer arm 12 Number 5 pivot pin (non-steer end) 4 - 6 GS-2668 RT • GS-3268 RT Part No. 112657...

  • Page 69: Scissor Assembly, Gs-2668 Rt

    5 Remove the mounting fasteners from the upper 16 Support the number 4 inner arm (index #13) cable tray supports. with a second overhead crane at the non-steer end. Part No. 112657 GS-2668 RT • GS-3268 RT 4 - 7...
  • Page 70 Crushing hazard. The number 3 end. outer arm (index #4) at the engine side could become unbalanced and fall if not properly supported when removed from the machine. 4 - 8 GS-2668 RT • GS-3268 RT Part No. 112657...
  • Page 71 51 Use a soft metal drift to remove the number 2 become unbalanced and fall if not center pivot pin (index #7) at the engine side. properly supported when removed from the machine. Part No. 112657 GS-2668 RT • GS-3268 RT 4 - 9...
  • Page 72 63 Secure both ends of the scissor arms together the oil pressure to dissipate with a strap or other suitable device. gradually. Do not allow oil to squirt or spray. 4 - 10 GS-2668 RT • GS-3268 RT Part No. 112657...
  • Page 73 70 Attach a lifting strap from an overhead crane to the lug on the rod end of the lift cylinder. Raise the rod end of the cylinder to a vertical position. Part No. 112657 GS-2668 RT • GS-3268 RT 4 - 11...
  • Page 74 12 Number 2 pivot pin (steer end) 13 Number 1 center pivot pin 27 Number 2 outer arm 14 Number 1 inner arm 28 Number 2 pivot pin (non-steer end) 4 - 12 GS-2668 RT • GS-3268 RT Part No. 112657...

  • Page 75: Scissor Assembly, Gs-3268 Rt

    5 Use a soft metal drift to remove the number 5 a soft metal drift to remove the pin. center pivot pin (index #2). Crushing hazard. The cylinder could fall if not properly supported when the pin is removed. Part No. 112657 GS-2668 RT • GS-3268 RT 4 - 13...
  • Page 76 Emergency Stop buttons to the on ground controls side could position at both the ground and platform become unbalanced and fall if not controls. Start the engine. properly supported when removed from the machine. 4 - 14 GS-2668 RT • GS-3268 RT Part No. 112657...
  • Page 77 Crushing hazard. The number 3 position. outer arm (index #7) at the ground controls side could become unbalanced and fall if not properly supported when removed from the machine. Part No. 112657 GS-2668 RT • GS-3268 RT 4 - 15...
  • Page 78 2 pivot pin (index #28) at the non steer are kinked or pinched. end. 56 Attach a lifting strap from an overhead crane to the lug on the rod end of the lower lift cylinder. 4 - 16 GS-2668 RT • GS-3268 RT Part No. 112657...
  • Page 79 72 Remove the external snap rings from the 79 Remove the LPG tank bracket mounting number 2 pivot pin (index #12) at the steer end. fasteners. Remove the LPG tank bracket from the machine. Part No. 112657 GS-2668 RT • GS-3268 RT 4 - 17...
  • Page 80 Note: During removal, the lifting strap connected to become unbalanced and fall if not the overhead crane will need to be carefully properly supported when removed adjusted for proper balancing. from the machine. 4 - 18 GS-2668 RT • GS-3268 RT Part No. 112657...

  • Page 81: Wear Pads

    Securely tighten the fasteners. Do not over tighten. 7 Install the platform. 12 Securely install the ladder onto the machine. Do not over tighten the fasteners. Part No. 112657 GS-2668 RT • GS-3268 RT 4 - 19...

  • Page 82: Lift Cylinder(S)

    Lift Cylinder(s) the hydraulic schematic The lift cylinders are single acting hydraulic cylinders. The GS-2668 RT uses one lift cylinder; the GS-3268 RT uses two. Each lift cylinder is equipped with a check valve to prevent movement in the event of a hydraulic line failure.
  • Page 83 Component damage hazard. Be careful not to damage the valve or fittings on the cylinder while removing it from the machine. Part No. 112657 GS-2668 RT • GS-3268 RT 4 - 21...
  • Page 84 Do not allow oil to squirt fittings on the cylinder while or spray. removing it from the machine. 4 - 22 GS-2668 RT • GS-3268 RT Part No. 112657...

  • Page 85: Kubota D1105 And D905 Engines

    Connect the black negative (-) lead to ground. 6 Hold the glow plug switch in the on position. Result: The volt meter should read 12V DC or more. Part No. 112657 GS-2668 RT • GS-3268 RT 4 - 23...

  • Page 86: Engine Rpm

    6 To correct the high idle speed, loosen the lock nut on the solenoid, then turn the solenoid boot counterclockwise to increase the rpm or clockwise to decrease the rpm. Tighten the lock nut and recheck the rpm. 4 - 24 GS-2668 RT • GS-3268 RT Part No. 112657...

  • Page 87: Coolant Temperature And Oil Pressure Switches

    Swing the engine pivot tray out and pump away from the machine to access both pump shaft switches. pump coupler flex plate flywheel inch / 0.8 mm gap Part No. 112657 GS-2668 RT • GS-3268 RT 4 - 25...
  • Page 88 Kubota D905 Operator's Manual Genie part number 84240 Kubota D1105 Workshop Manual Genie part number 131666 Kubota D905 Workshop Manual Genie part number 31742 coolant temperature switch oil pressure switch 4 - 26 GS-2668 RT • GS-3268 RT Part No. 112657...

  • Page 89: Kubota Df752 Engine

    If service or repair is needed, Pressure Switches contact your local Kubota dealer. See 4-5, Coolant Temperature and Oil Pressure Switches . Part No. 112657 GS-2668 RT • GS-3268 RT 4 - 27...

  • Page 90: Engine Rpm

    (Kubota part number EG601-8916-1) OR the Kubota DF752 Workshop Manual (Kubota part number 97897-02100). Kubota DF752 Operator's Manual Genie part number 84250 Kubota DF752 Workshop Manual Genie part number 84249 4 - 28 GS-2668 RT • GS-3268 RT Part No. 112657...

  • Page 91: Timing Adjustment

    See the illustration. Note: Be sure the solenoid fully retracts when activating high idle. solenoid yoke locknut yoke low idle lock nut low idle adjustment screw Part No. 112657 GS-2668 RT • GS-3268 RT 4 - 29...

  • Page 92: Flex Plate

    A fault code will be shown in the diagnostic display Torque to 88 in-lbs / 10 Nm. window at the ground controls when either switch Note: Always use pipe thread sealant when closes. installing a new switch. 4 - 30 GS-2668 RT • GS-3268 RT Part No. 112657...
  • Page 93 Perkins 403D-11 Operator's Manual Genie part number 131661 Perkins 403D-11 Workshop Manual Genie part number 131662 Perkins 403C-11 Operator's Manual Genie part number 97360 Perkins 403C-11 Workshop Manual Genie part number 84817 Part No. 112657 GS-2668 RT • GS-3268 RT 4 - 31...

  • Page 94: Ground Controls

    Emergency Stop buttons to the on position at both platform and ground controls. Result: The revision level of the ECM will appear in the LED display window. 4 - 32 GS-2668 RT • GS-3268 RT Part No. 112657...
  • Page 95 Drive Speed - Stowed Position . platform up button to increase the drive speed. Refer to Section 2, Specifications . Part No. 112657 GS-2668 RT • GS-3268 RT 4 - 33...
  • Page 96 8 Press the yellow platform down button to decrease the drive speed or press the blue platform up button to increase the drive speed. Refer to Section 2, Specifications . 4 - 34 GS-2668 RT • GS-3268 RT Part No. 112657...
  • Page 97 Drive Speed - Raised Position . platform up button to increase the drive speed. Refer to Section 2, Specifications . Part No. 112657 GS-2668 RT • GS-3268 RT 4 - 35...
  • Page 98 11 Check the lift speed of the machine. Refer to Section 2, Specifications . Result: is showing in the MAX LIFT SPEED diagnostic display window. 7 Press the lift function enable button. 4 - 36 GS-2668 RT • GS-3268 RT Part No. 112657...

  • Page 99: Software Configuration

    Emergency Stop buttons are pulled out to the on position. diagnostic display blue platform up button lift function enable button yellow platform down button Part No. 112657 GS-2668 RT • GS-3268 RT 4 - 37...
  • Page 100 9 Press the lift function enable button to activate or deactivate the motion beacon option. Note: For this option to function correctly, the machine must be equipped with flashing beacons. 4 - 38 GS-2668 RT • GS-3268 RT Part No. 112657...

  • Page 101: Return To

    SELECT OPTIONS be equipped with flashing beacons. diagnostic display window. 20 Push in the red Emergency Stop button to the off position at the ground controls. Part No. 112657 GS-2668 RT • GS-3268 RT 4 - 39...
  • Page 102 Result: is showing in the SELECT OPTIONS motion beacon. diagnostic display window. The ECM is now in Result: is showing in the MOTION BEACON programming mode. diagnostic display window. 4 - 40 GS-2668 RT • GS-3268 RT Part No. 112657...
  • Page 103 12. outrigger components and the software set to Models with software revisions F0 and higher, proceed to step 15. OUTRIGGERS AUTO OUTRIGGERS ON Part No. 112657 GS-2668 RT • GS-3268 RT 4 - 41...
  • Page 104 Press the lift function enable button to activate or deactivate the outrigger option. Note: For this option to function correctly, the machine must be equipped with the required outrigger components. 4 - 42 GS-2668 RT • GS-3268 RT Part No. 112657...

  • Page 105: Level Sensor - Models Without Outriggers

    3 Lift the safety arm, move to the center of the 7 Remove the fasteners securing the level sensor scissor arm and rotate to a vertical position. to the chassis. Remove the level sensor from the machine. Part No. 112657 GS-2668 RT • GS-3268 RT 4 - 43...
  • Page 106 15 Raise the machine approximately controls side of the machine. 4 inches / 10 cm. 17 Lower the machine onto the blocks. 4 - 44 GS-2668 RT • GS-3268 RT Part No. 112657...
  • Page 107 2.25 x 10 x 10 inch / 5.72 x 25 x 25 cm thick steel block under both wheels at the ground controls side of the machine. 27 Lower the machine onto the blocks. Part No. 112657 GS-2668 RT • GS-3268 RT 4 - 45...

  • Page 108: Level Sensor - Models With Outriggers

    2 Raise the platform approximately 10 feet / 3 m. 7 Remove the fasteners securing the level sensor to the chassis. Remove the level sensor from the machine. 4 - 46 GS-2668 RT • GS-3268 RT Part No. 112657...
  • Page 109 Note: Be sure there are threads showing through the top of each adjusting nut. Part No. 112657 GS-2668 RT • GS-3268 RT 4 - 47...
  • Page 110 All other models: Place a 2.25 x 10 x 10 inch / 5.72 x 25 x 25 cm thick steel block under both wheels at the ground controls side of the machine. 4 - 48 GS-2668 RT • GS-3268 RT Part No. 112657...
  • Page 111 1.5V DC. To confirm, connect the positive lead of a multimeter to the blue wire at the level sensor, and the negative lead to the black wire. Part No. 112657 GS-2668 RT • GS-3268 RT 4 - 49...

  • Page 112: Hydraulic Pump

    6 Remove the pressure gauges and connect the gradually. Do not allow oil to squirt hydraulic hoses. or spray. 4 - 50 GS-2668 RT • GS-3268 RT Part No. 112657...
  • Page 113 Move the fuel select toggle switch at the ground controls to the gasoline position. Diesel models: Connect the wiring to the fuel shutoff solenoid. 6 Start the engine from the ground controls and check for hydraulic leaks. Part No. 112657 GS-2668 RT • GS-3268 RT 4 - 51...

  • Page 114: Function Manifold Components

    ..30-35 in-lbs / 3-4 Nm Check valve ......... FN ..Steer end drive circuit ....... 25-30 ft-lbs / 34-41 Nm This list continues. Please turn the page. 4 - 52 GS-2668 RT • GS-3268 RT Part No. 112657...
  • Page 115 Section 4 • Repair Procedures REV B MANIFOLDS Note: 'alpha' callouts refer to corresponding notes on the hydraulic schematic Note: 'alphanumeric' callouts refer to corresponding notes on the electrical schematic Y1.1 Part No. 112657 GS-2668 RT • GS-3268 RT 4 - 53...
  • Page 116 Check valve ......... FAD ..Non-steer end drive circuit ....25-30 ft-lbs / 34-41 Nm Flow divider/combiner valve ....FAE ..Controls flow to the non-steer end drive motors in forward and reverse ..30-35 in-lbs / 3-4 Nm 4 - 54 GS-2668 RT • GS-3268 RT Part No. 112657...
  • Page 117 Section 4 • Repair Procedures REV B MANIFOLDS Note: 'alpha' callouts refer to corresponding notes on the hydraulic schematic Note: 'alphanumeric' callouts refer to corresponding notes on the electrical schematic Y1.1 Part No. 112657 GS-2668 RT • GS-3268 RT 4 - 55...

  • Page 118: Valve Adjustments - Function Manifold

    P2 system relief valve (item FY) or P1 system relief valve (item FAC) and remove the cap . P1 system relief valve test port #1 test port #2 P2 system relief valve 4 - 56 GS-2668 RT • GS-3268 RT Part No. 112657...
  • Page 119 Install the relief valve cap. Component damage hazard. Do not adjust the relief valve higher than specified. 7 Repeat this procedure beginning with step 3 to confirm the relief valve pressure. Part No. 112657 GS-2668 RT • GS-3268 RT 4 - 57...
  • Page 120 Do not adjust the relief valve higher than specified. 8 Repeat this procedure beginning with step 4 to confirm the relief valve pressure. 4 - 58 GS-2668 RT • GS-3268 RT Part No. 112657...

  • Page 121: Outrigger Manifold Components

    Solenoid valve, 3 position 4 way ..BD ..Outrigger extend/retract ......25 ft-lbs / 34 Nm Note: 'alpha' callouts refer to corresponding notes on the hydraulic schematic Note: 'alphanumeric' callouts refer to corresponding notes on the electrical schematic Part No. 112657 GS-2668 RT • GS-3268 RT 4 - 59...

  • Page 122: Valve Adjustments - Outrigger Manifold

    3 Connect the platform controls to the quick down direction and note the pressure reading disconnect plug above the hydraulic tank. on the pressure gauge. Refer to Section 2, Specifications . 4 - 60 GS-2668 RT • GS-3268 RT Part No. 112657...
  • Page 123 20 Install the platform controls into the platform and connect the platform controls to the quick disconnect plug at the bottom of the platform. Part No. 112657 GS-2668 RT • GS-3268 RT 4 - 61...

  • Page 124: Generator Manifold Components

    Relief valve, 3000 psi / 206.8 bar ..DC ..Generator circuit ........20 ft-lbs / 27.1 Nm Note: 'alphanumeric' callouts refer to corresponding notes on the electrical schematic Note: 'alpha' callouts refer to corresponding notes on the hydraulic schematic 4 - 62 GS-2668 RT • GS-3268 RT Part No. 112657...

  • Page 125: Valve Adjustments - Generator Manifold

    4 Connect an electrical tool, which does not draw more than 15A, to the electrical outlet at the platform controls and run the tool at full speed. Part No. 112657 GS-2668 RT • GS-3268 RT 4 - 63...

  • Page 126: Valve Coils

    Solenoid valve, 2 position 3 way 8.8Ω adjusted specification, plus or minus 10%, 12V DC with diode (schematic item FP) replace the coil. Proportional valve, 5Ω 12V DC (schematic item FU) 4 - 64 GS-2668 RT • GS-3268 RT Part No. 112657...
  • Page 127 June 2007 Section 4 • Repair Procedures REV B MANIFOLDS How to Test a Coil Diode Genie incorporates spike suppressing diodes in COIL many valve coils. Properly functioning coil diodes MULTI METER protect the electrical circuit by suppressing voltage spikes. Voltage spikes naturally occur within a function circuit following the interruption of electrical current to a coil.

  • Page 128: Fuel And Hydraulic Tanks

    Note: Be sure to only use a hand operated pump suitable for use with gasoline and/or diesel fuel. 3 Models with fuel shutoff valves: Close the fuel tank shutoff valves. 4 - 66 GS-2668 RT • GS-3268 RT Part No. 112657...

  • Page 129: Hydraulic Tank

    Cap the fitting on the filter. fasteners. Remove the cover. 10 Remove the tank strap retaining fasteners. Remove the tank strap. 11 Remove the hydraulic tank from the machine. Part No. 112657 GS-2668 RT • GS-3268 RT 4 - 67...

  • Page 130: Steer Axle Components

    Do not allow oil to squirt or spray. 6 Support and secure the yoke and drive motor assembly to a lifting jack. 4 - 68 GS-2668 RT • GS-3268 RT Part No. 112657...
  • Page 131 3 Raise the machine approximately 2 inches / 5 cm. Place blocks under the chassis for support. Crushing hazard. The chassis will fall if not properly supported. Part No. 112657 GS-2668 RT • GS-3268 RT 4 - 69...

  • Page 132: Steer Cylinder

    3 Remove the pin retaining fasteners from the rod-end pivot pin. Use a soft metal drift to remove the pin. 4 Remove the steer cylinder from the machine. 4 - 70 GS-2668 RT • GS-3268 RT Part No. 112657...

  • Page 133: Non-Steer Axle Components

    2 Loosen the wheel lug bolts. Do not remove them. 3 Raise the machine approximately 2 inches / 5 cm and place blocks under the drive chassis for support. Part No. 112657 GS-2668 RT • GS-3268 RT 4 - 71...

  • Page 134: Outrigger Components

    Bodily injury hazard. Spraying hydraulic oil can penetrate and burn skin. Loosen hydraulic connections very slowly to allow the oil pressure to dissipate gradually. Do not allow oil to squirt or spray. 4 - 72 GS-2668 RT • GS-3268 RT Part No. 112657...

  • Page 135: Brake Release Hand Pump Components

    Hand pump ........AG .... Manual brake release ......30 ft-lbs / 41 Nm Needle valve ........AH .... Manual brake release enable ....45-50 in-lbs / 5 Nm Note: 'alpha' callouts refer to corresponding notes on the hydraulic schematic Part No. 112657 GS-2668 RT • GS-3268 RT 4 - 73...

  • Page 136: Platform Overload Components

    5 Tag and disconnect the platform controls wire harness from the ECM wire harness. 6 Securely connect the platform controls to the ECM wire harness. 4 - 74 GS-2668 RT • GS-3268 RT Part No. 112657...
  • Page 137 Result: The engine continues to run. Proceed to step 16. Result: The engine has stopped and an alarm is sounding. Proceed to step 17. Part No. 112657 GS-2668 RT • GS-3268 RT 4 - 75...
  • Page 138 65 cm less than full height. Note: Wait a minimum of 3 seconds between each quarter turn of the nut to allow the platform overload system to reset. 4 - 76 GS-2668 RT • GS-3268 RT Part No. 112657...
  • Page 139 GS-2668 33 Turn the key switch to ground control. GS-3268 Limit switch legend maximum height limit switch down limit switch load sense delay limit switch Part No. 112657 GS-2668 RT • GS-3268 RT 4 - 77...
  • Page 140 47 Raise the platform approximately 1 m. diagnostic display window. 48 Repeat this procedure beginning with step 41. 38 Push in the red Emergency Stop button to the off position at the ground controls. 4 - 78 GS-2668 RT • GS-3268 RT Part No. 112657...
  • Page 141 56 Pull out the red Emergency Stop button to the 65 Return the safety arm to the stowed position. on position at the ground controls. 66 Repeat this procedure beginning with step 59. Part No. 112657 GS-2668 RT • GS-3268 RT 4 - 79...
  • Page 142 TOO MUCH WEIGHT IN PLATFORM PUT CORRECT RATED LOAD IN PLATFORM TURN THE PRESSURE SWITCH NUT 1/4 OVERLOAD SYSTEM NOT ADJUSTED TURN INTO THE HYDRAULIC LINE -OR- PROPERLY REPEAT CALIBRATION PROCEDURE 4 - 80 GS-2668 RT • GS-3268 RT Part No. 112657...

  • Page 143: Troubleshooting And Repair Procedures Shall Be Completed By A Person Trained And Qualified On The Repair Of This Machine

    Do not allow oil to position at both ground and platform controls squirt or spray. · Wheels chocked · All external AC power supply disconnected from the machine Part No. 112657 GS-2668 RT • GS-3268 RT 5 - 1...

  • Page 144: About This Section

    The codes listed in the Fault Code Chart still exists describe malfunctions and can aid in troubleshooting the machine by pinpointing the Return to Inspect Perform area or component affected. service and test repair problem solved 5 - 2 GS-2668 RT • GS-3268 RT Part No. 112657...

  • Page 145: Fault Code Chart (From Serial Number Gs6805-44771)

    START SW FAULT Left front outrigger enable Troubleshoot button OR replace printed button fault at platform Outriggers disabled. LEFT FRONT circuit board at platform controls. controls. OUTRIG SW FLT Part No. 112657 GS-2668 RT • GS-3268 RT 5 - 3...
  • Page 146 Troubleshoot coil OR wiring. FORWARD 2 COIL elevated. FAULT Drives slow or not at all when Reverse 2 coil (Y5A) fault. Troubleshoot coil OR wiring. REVERSE 2 COIL elevated. FAULT 5 - 4 GS-2668 RT • GS-3268 RT Part No. 112657...
  • Page 147 Drive reverse function disabled. Troubleshoot coil OR wiring. DRIVE REV PROP proportional coil (Y51) fault COIL FAULT Wrong machine type selected Machine will not operate. Correct selection. MACHINE TYPE FAULT Part No. 112657 GS-2668 RT • GS-3268 RT 5 - 5...
  • Page 148 Section 5 • Fault Codes June 2007 This page intentionally left blank. 5 - 6 GS-2668 RT • GS-3268 RT Part No. 112657...
  • Page 149 Be sure that all necessary tools and test equipment are available and ready for use. Malfunction Identify Troubleshoot symptoms discovered problem still exists Return to Inspect Perform service and test repair problem solved Part No. 112657 GS-2668 RT • GS-3268 RT 6 - 1...

  • Page 150: Electronic Control Module Layout (From Serial Number Gs6805-44771)

    REV A Platform controls Engine To outriggers Down limit Flashing beacons switch Electronic Control Module Level sensor Generator Horn Outriggers and manifold Ground controls 00009.9 and ECM Function manifold STOP 6 - 2 GS-2668 RT • GS-3268 RT Part No. 112657...

  • Page 151: Electronic Control Module Pin-Out Legend (From Serial Number Gs6805-44771)

    Engine water temp SW1 OR oil temp SW3 (input) Aux down relay CR23-87 (output) (GS-84/90) Plug Flashing beacons FS1 (output) Fuel coil (output) ECM power (input) Plug Electronic Control Module 36 pin connector Part No. 112657 GS-2668 RT • GS-3268 RT 6 - 3...

  • Page 152: Wiring Diagram - Platform Control Box (From Serial Number Gs6805-44771)

    STOP JOYSTICK CONTROLLER PLATFORM CONTROLS CIRCUIT BOARD WH/BL TS20 TS21 TS20 PLATFORM UP/DOWN TOGGLE SWITCH (MODELS WITHOUT OUTRIGGERS) TS21 PLATFORM UP/DOWN / OUTRIGGER UP/DOWN TOGGLE SWITCH (MODELS WITH OUTRIGGERS) 6 - 4 GS-2668 RT • GS-3268 RT Part No. 112657...
  • Page 153 June 2007 Section 6 • Schematics This page intentionally left blank. Part No. 112657 GS-2668 RT • GS-3268 RT 6 - 5...

  • Page 154: Electrical Schematics Abbreviation And Wire Color Legends

    LS15 = Right rear outrigger Y39 = Outrigger retract Y40 = Outrigger extend Motor or pump Y44 = Outrigger extend slow M1 = Hydraulic oil cooling fan M3 = Engine starter 6 - 6 GS-2668 RT • GS-3268 RT Part No. 112657...

  • Page 155: Electrical Symbols Legend

    Toggle switch Temperature switch DIP switch Alternator Voltage regulator Capacitor Hour meter Ignition coil Potentiometer Limit switch 12V DC Battery Resistor Level sensor Distributor Work lights (models without outriggers) Part No. 112657 GS-2668 RT • GS-3268 RT 6 - 7...

  • Page 156: C Electrical Schematic - Ansi Models With Gasoline/Lpg Power

    AB12 STARTER Y10A CHOKE SOLENOID HIGH IDLE SOLENOID NOTE: CB8 ADDED AFTER SERIAL NUMBER GS6806-45220 - NOTE - MACHINE SHOWN IN THE STOWED POSITION WITH THE POWER OFF ES7161F 6 - 8 GS-2668 RT • GS-3268 RT Part No. 112657...

  • Page 157: (From Serial Number Gs6805-44771)

    SENSOR MODELS WITHOUT OUTRIGGERS BATTERY (-) AB23 AB29 ELECTRONIC CONTROL MODULE AB22 AB11 AB13 Y1.1 - NOTE - MACHINE SHOWN IN THE STOWED POSITION WITH THE POWER OFF ES7161F Part No. 112657 GS-2668 RT • GS-3268 RT 6 - 9...
  • Page 158 PLATFORM & OUTRIGGER UP/DOWN J1 PIN1 TS21 J1 PIN5 J3 PIN1 - NOTE - PLATFORM ALARM J3 PIN2 MACHINE SHOWN IN THE STOWED CONTROLS POSITION WITH THE POWER OFF ES7161F 6 - 10 GS-2668 RT • GS-3268 RT Part No. 112657...
  • Page 159 June 2007 Section 6 • Schematics This page intentionally left blank. Part No. 112657 GS-2668 RT • GS-3268 RT 6 - 11...
  • Page 160 ENABLE 4700 uF CHOKE SOLENOID HIGH IDLE SOLENOID NOTE: CB8 ADDED AFTER SERIAL NUMBER GS6806-45220 - NOTE - MACHINE SHOWN IN THE STOWED POSITION WITH THE POWER OFF ES7183G 6 - 12 GS-2668 RT • GS-3268 RT Part No. 112657...
  • Page 161 SENSOR MODELS WITHOUT OUTRIGGERS BATTERY (-) AB23 AB29 ELECTRONIC CONTROL MODULE AB22 AB11 AB13 Y1.1 - NOTE - MACHINE SHOWN IN THE STOWED POSITION WITH THE POWER OFF ES7183G Part No. 112657 GS-2668 RT • GS-3268 RT 6 - 13...
  • Page 162 PLATFORM & OUTRIGGER UP/DOWN J1 PIN1 TS21 J1 PIN5 J3 PIN1 - NOTE - PLATFORM ALARM J3 PIN2 MACHINE SHOWN IN THE STOWED CONTROLS POSITION WITH THE POWER OFF ES7183G 6 - 14 GS-2668 RT • GS-3268 RT Part No. 112657...
  • Page 163 June 2007 Section 6 • Schematics This page intentionally left blank. Part No. 112657 GS-2668 RT • GS-3268 RT 6 - 15...

  • Page 164: C Electrical Schematic - Ansi Models With Diesel Power

    HIGH IDLE LIGHTS STARTER Y10A 4700 uF FUEL GLOW PLUG SHUT (OPTION) HIGH IDLE SOLENOID - NOTE - MACHINE SHOWN IN THE STOWED POSITION WITH THE POWER OFF ES7162E 6 - 16 GS-2668 RT • GS-3268 RT Part No. 112657...
  • Page 165 SENSOR MODELS WITHOUT OUTRIGGERS BATTERY (-) AB23 AB29 ELECTRONIC CONTROL MODULE AB22 AB11 AB13 Y1.1 - NOTE - MACHINE SHOWN IN THE STOWED POSITION WITH THE POWER OFF ES7162E Part No. 112657 GS-2668 RT • GS-3268 RT 6 - 17...
  • Page 166 PLATFORM & OUTRIGGER UP/DOWN J1 PIN1 TS21 J1 PIN5 J3 PIN1 - NOTE - PLATFORM ALARM J3 PIN2 MACHINE SHOWN IN THE STOWED CONTROLS POSITION WITH THE POWER OFF ES7162E 6 - 18 GS-2668 RT • GS-3268 RT Part No. 112657...
  • Page 167 June 2007 Section 6 • Schematics This page intentionally left blank. Part No. 112657 GS-2668 RT • GS-3268 RT 6 - 19...

  • Page 168: (From Serial Number Gs6806-45205)

    SOLENOID NOTE: CB8 ADDED AFTER SERIAL NUMBER GS6806-45220 - NOTE - NOTE: F9B ADDED AFTER MACHINE SHOWN IN THE STOWED SERIAL NUMBER GS6806-47220 POSITION WITH THE POWER OFF ES7162G 6 - 20 GS-2668 RT • GS-3268 RT Part No. 112657...
  • Page 169 SENSOR MODELS WITHOUT OUTRIGGERS BATTERY (-) AB23 AB29 ELECTRONIC CONTROL MODULE AB22 AB11 AB13 Y1.1 - NOTE - MACHINE SHOWN IN THE STOWED POSITION WITH THE POWER OFF ES7162G Part No. 112657 GS-2668 RT • GS-3268 RT 6 - 21...
  • Page 170 PLATFORM & OUTRIGGER UP/DOWN J1 PIN1 TS21 J1 PIN5 J3 PIN1 - NOTE - PLATFORM ALARM J3 PIN2 MACHINE SHOWN IN THE STOWED CONTROLS POSITION WITH THE POWER OFF ES7162G 6 - 22 GS-2668 RT • GS-3268 RT Part No. 112657...
  • Page 171 June 2007 Section 6 • Schematics This page intentionally left blank. Part No. 112657 GS-2668 RT • GS-3268 RT 6 - 23...

  • Page 172: C Electrical Schematic - Ce Models With Diesel Power

    LIMIT SW CR77 DOWN Y10A ENABLE 4700 uF FUEL GLOW PLUG SHUT (OPTION) HIGH IDLE SOLENOID - NOTE - MACHINE SHOWN IN THE STOWED POSITION WITH THE POWER OFF ES7184D 6 - 24 GS-2668 RT • GS-3268 RT Part No. 112657...
  • Page 173 SENSOR MODELS WITHOUT OUTRIGGERS BATTERY (-) AB23 AB29 ELECTRONIC CONTROL MODULE AB22 AB11 AB13 Y1.1 - NOTE - MACHINE SHOWN IN THE STOWED POSITION WITH THE POWER OFF ES7184D Part No. 112657 GS-2668 RT • GS-3268 RT 6 - 25...
  • Page 174 PLATFORM & OUTRIGGER UP/DOWN J1 PIN1 TS21 J1 PIN5 J3 PIN1 - NOTE - PLATFORM ALARM J3 PIN2 MACHINE SHOWN IN THE STOWED CONTROLS POSITION WITH THE POWER OFF ES7184D 6 - 26 GS-2668 RT • GS-3268 RT Part No. 112657...
  • Page 175 June 2007 Section 6 • Schematics This page intentionally left blank. Part No. 112657 GS-2668 RT • GS-3268 RT 6 - 27...

  • Page 176: (From Serial Number Gs6806-45205)

    SOLENOID NOTE: CB8 ADDED AFTER SERIAL NUMBER GS6806-45220 - NOTE - NOTE: F9B ADDED AFTER MACHINE SHOWN IN THE STOWED SERIAL NUMBER GS6806-47220 POSITION WITH THE POWER OFF ES7184G 6 - 28 GS-2668 RT • GS-3268 RT Part No. 112657...
  • Page 177 SENSOR MODELS WITHOUT OUTRIGGERS BATTERY (-) AB23 AB29 ELECTRONIC CONTROL MODULE AB22 AB11 AB13 Y1.1 - NOTE - MACHINE SHOWN IN THE STOWED POSITION WITH THE POWER OFF ES7184G Part No. 112657 GS-2668 RT • GS-3268 RT 6 - 29...
  • Page 178 PLATFORM & OUTRIGGER UP/DOWN J1 PIN1 TS21 J1 PIN5 J3 PIN1 - NOTE - PLATFORM ALARM J3 PIN2 MACHINE SHOWN IN THE STOWED CONTROLS POSITION WITH THE POWER OFF ES7184G 6 - 30 GS-2668 RT • GS-3268 RT Part No. 112657...

  • Page 179: Hydraulic Symbols Legend

    3 position 4 way Hand pump directional valve 0.063 in 1.6 mm Orifice Pilot operated Solenoid operated with size check valve with 2 position 2 way valve, needle valve normally closed Part No. 112657 GS-2668 RT • GS-3268 RT 6 - 31...

  • Page 180: Hydraulic Schematic (From Serial Number Gs6805-44771)

    6.5 gpm 24.6 L/min 24.6 L/min 25 psi 1.7 bar HYDRAULIC TANK Note: 'alpha' callouts refer to components shown in the manifold illustrations. HS0032D Refer to the Repair Section. HS7040B 6 - 32 GS-2668 RT • GS-3268 RT Part No. 112657...
  • Page 181 November 2008 Section 6 • Schematics Hydraulic Schematic (from serial number GS6805-44771) REV C Part 2 of 2 Part No. 112657 GS-2668 RT • GS-3268 RT 6 - 33...
  • Page 182 Section 6 • Schematics June 2007 This page intentionally left blank. 6 - 34 GS-2668 RT • GS-3268 RT Part No. 112657...
  • Page 183 Genie North America Phone 425.881.1800 Toll Free USA and Canada 800.536.1800 Fax 425.883.3475 Genie Australia Pty Ltd. Phone +61 7 3375 1660 Fax +61 7 3375 1002 Genie Scandinavia Genie China Phone +46 31 575100 Fax +...
  • Page 184 Part No. 112657 Rev C2...

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