Genie GS-3384 Operator's Manual
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Genie GS-3384 Operator's Manual

Genie GS-3384 Operator's Manual

Scissor lifts
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See also: Service & Repair Manual , Operator's Manual
Operator's Manual
GS-3384
GS-3390
GS-4390
GS-5390
CE
with
Maintenance
Information
Original Instructions
Fifth Edition
First Printing
Part No. 1278050GT

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Summary of Contents for Genie GS-3384

  • Page 1 Operator's Manual GS-3384 GS-3390 GS-4390 GS-5390 with Maintenance Information Original Instructions Fifth Edition First Printing Part No. 1278050GT...

  • Page 2: Table Of Contents

    Specifications ............46 Copyright © 2002 Terex Corporation Fifth Edition: First Printing, December 2016 Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. “GS” is a trademark of Terex South Dakota, Inc.

  • Page 3: Introduction

    This book is an operation and daily maintenance manual for the user or operator of a Genie Bulletin Distribution and machine. Compliance...
  • Page 4 Fifth Edition • First Printing Introduction Contacting the Manufacturer At times it may be necessary to contact Genie. When you do, be ready to supply the model number and serial number of your machine, along with your name and contact information. At...
  • Page 5 You read, understand and obey employer’s safety rules and worksite regulations.  You read, understand and obey all applicable governmental regulations.  You are properly trained to safely operate the machine. Part No. 1278050GT GS-3384 • GS-3390 • GS-4390 • GS-5390...
  • Page 6 CAUTION Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE Indicates a property damage message. GS-3384 • GS-3390 • GS-4390 • GS-5390 Part No. 1278050GT...

  • Page 7: Symbol And Hazard Pictorials Definitions

    Do not set up where it Maintain required Access by trained Use a piece of cannot be leveled with clearance and authorized cardboard or paper to outriggers personnel only search for leaks Part No. 1278050GT GS-3384 • GS-3390 • GS-4390 • GS-5390...
  • Page 8 Wheel load Transport diagram Side force Wind speed Outrigger load Voltage rating for Pressure rating for air Maximum capacity Crushing hazard power to platform line to platform Hold rail while lowering GS-3384 • GS-3390 • GS-4390 • GS-5390 Part No. 1278050GT...

  • Page 9: General Safety

    Fifth Edition • First Printing Operator's Manual General Safety 114338 114371 General Safety 82487 82487 114371 133537 114337 114338 82562 82476 133537 82474 82474 97719 114251 82562 82476 114251 82474 1263542 1263542 Part No. 1278050GT GS-3384 • GS-3390 • GS-4390 • GS-5390...
  • Page 10 82560 GS-3384/GS-3390 - 82971 114337 GS-4390 - 82972 1278048 GS-5390 - 82974 82562 82871 *82872 82474 *82874 82811 1278048 82487 82475 82562 82474 114337 82476 82476 82487 82475 82475 82560 GS-3384 • GS-3390 • GS-4390 • GS-5390 Part No. 1278050GT...

  • Page 11: Personal Safety

    All PFPE must comply with applicable governmental regulations and must be inspected and used in accordance with the manufacturer’s instructions. Part No. 1278050GT GS-3384 • GS-3390 • GS-4390 • GS-5390...

  • Page 12: Work Area Safety

    Do not operate the machine during lightning or storms. Do not use the machine as a ground for welding. GS-3384 • GS-3390 • GS-4390 • GS-5390 Part No. 1278050GT...
  • Page 13 Use extreme care and slow speeds while driving 8.2 m 1264 kg the machine in the stowed position across uneven 2.5 m 680 kg terrain, debris, unstable or slippery surfaces and near holes and drop-offs. Part No. 1278050GT GS-3384 • GS-3390 • GS-4390 • GS-5390...
  • Page 14 Mounting attachments for holding tools or other materials onto the platform, toeboards or guard rail system can increase the weight in the platform and the surface area of the platform or the load. GS-3384 • GS-3390 • GS-4390 • GS-5390 Part No. 1278050GT...
  • Page 15 Do not use the machine as a crane. Do not push the machine or other objects with the platform. Do not contact adjacent structures with the platform. Part No. 1278050GT GS-3384 • GS-3390 • GS-4390 • GS-5390...
  • Page 16 Do not operate the machine unless the guard rails are properly installed and the entry is secured for operation. Do not enter or exit the platform unless the machine is in the stowed position. GS-3384 • GS-3390 • GS-4390 • GS-5390 Part No. 1278050GT...
  • Page 17 No stunt driving or horseplay while operating a machine. Part No. 1278050GT GS-3384 • GS-3390 • GS-4390 • GS-5390...
  • Page 18 Be sure all maintenance has been performed as outriggers. specified in this manual and the appropriate Genie service manual. Do not raise the platform unless all four outriggers are properly lowered, the footpads are in firm Be sure all decals are in place and legible.
  • Page 19 Do not contact the battery terminals or the cable clamps with tools that may cause sparks. Component Damage Hazard Do not use any battery charger greater than 24V to charge the batteries. Part No. 1278050GT GS-3384 • GS-3390 • GS-4390 • GS-5390...

  • Page 20: Legend

    12 Tilt alarm (behind ground 20 Safety arm (hidden from view) Platform guard rails control panel) 21 Capacity indicator Manual storage container 13 Entry ladder (if equipped) Platform extension 14 Steer tire GS-3384 • GS-3390 • GS-4390 • GS-5390 Part No. 1278050GT...

  • Page 21: Controls

    Fifth Edition • First Printing Operator's Manual Controls Controls STOP 00009.9 Ground Control Panel Part No. 1278050GT GS-3384 • GS-3390 • GS-4390 • GS-5390...
  • Page 22 Gasoline/LPG models: LPG select button with to operate the machine. indicator light Press this button to select fuel. Light on indicates that LPG is selected. Light off indicates gasoline is selected. GS-3384 • GS-3390 • GS-4390 • GS-5390 Part No. 1278050GT...
  • Page 23 Gasoline/LPG models: LPG operation button with indicator light 16 Lift function enable button with indicator light Horn button 17 Proportional rocker switch for outrigger up/down and platform up/down Generator select button with indicator light Part No. 1278050GT GS-3384 • GS-3390 • GS-4390 • GS-5390...
  • Page 24 Press this button to select LPG. 12 Function enable switch Press and hold the function enable switch to enable the drive function. GS-3384 • GS-3390 • GS-4390 • GS-5390 Part No. 1278050GT...
  • Page 25 With the lift function enable button indicator light on, move the rocker switch up and the platform will raise. Move the rocker switch down and the platform will lower. Part No. 1278050GT GS-3384 • GS-3390 • GS-4390 • GS-5390...

  • Page 26: Inspections

    Scheduled maintenance inspections shall be performed by qualified service technicians, according to the manufacturer’s specifications and the requirements listed in the responsibilities manual. GS-3384 • GS-3390 • GS-4390 • GS-5390 Part No. 1278050GT...
  • Page 27 Note: If the platform must be raised to inspect the machine, make sure the safety arm is in place.  Limit switches, alarms and horn See Operating Instructions section.  Platform overload components  Nuts, bolts and other fasteners Part No. 1278050GT GS-3384 • GS-3390 • GS-4390 • GS-5390...
  • Page 28 3 Always perform function tests prior to use. Know and understand the function tests before going on to the next section. 4 Inspect the workplace. 5 Only use the machine as it was intended. GS-3384 • GS-3390 • GS-4390 • GS-5390 Part No. 1278050GT...
  • Page 29 Pull out the red Emergency Stop button to the 10 Turn the key switch to platform control. on position and restart the engine. Part No. 1278050GT GS-3384 • GS-3390 • GS-4390 • GS-5390...
  • Page 30 Result: The platform should not raise. panel. 16 Press and hold the lift function Result: The steer wheels should turn in the enable button. direction indicated by the yellow triangle. GS-3384 • GS-3390 • GS-4390 • GS-5390 Part No. 1278050GT...
  • Page 31 Result: The drive function should not operate. 32 Lower the platform. If the platform is higher than 3.6 m from the ground, the outriggers will not lower. 33 Push and hold the auto level button. Part No. 1278050GT GS-3384 • GS-3390 • GS-4390 • GS-5390...
  • Page 32 Result: The drive function should not work in either direction. 42 Lower the platform and drive the machine off the block. GS-3384 • GS-3390 • GS-4390 • GS-5390 Part No. 1278050GT...
  • Page 33 It is the operator’s responsibility to read and remember the workplace hazards, then watch for and avoid them while moving, setting up and operating the machine. Part No. 1278050GT GS-3384 • GS-3390 • GS-4390 • GS-5390...
  • Page 34 Label – Tire Pressure, High Floatation * These decals are model, option or configuration 82798 Ground Control Panel specific. 82809 Label – Wheel Load, GS-3384 82811 Label – Max Side Force, 400 N GS-3384 • GS-3390 • GS-4390 • GS-5390 Part No. 1278050GT...
  • Page 35 82825 82798 215526 82756 1263542 1272242 82809 82560 52475 *82824 82475 52475 82756 133269 *82825 82247 82809 82812 *133270 *82824 28174 *133271 82481 97709 82247 *82825 52967 44981 *28235 *133272 Part No. 1278050GT GS-3384 • GS-3390 • GS-4390 • GS-5390...

  • Page 36: Operating Instructions

    4 Inspect the workplace. every new operator should perform a pre-operation inspection, function tests, and a workplace 5 Only use the machine as it was inspection before using the machine. intended. GS-3384 • GS-3390 • GS-4390 • GS-5390 Part No. 1278050GT...
  • Page 37 Note: In cold conditions, -6°C and below, the machine should be started on gasoline and warmed for 2 minutes, then switched to LPG. Warm engines can be started on LPG. Part No. 1278050GT GS-3384 • GS-3390 • GS-4390 • GS-5390...
  • Page 38 There are three settings for engine idle:  Indicator light off: low idle  Indicator light blinking: high idle activated by any function enable button  Indicator light on: high idle GS-3384 • GS-3390 • GS-4390 • GS-5390 Part No. 1278050GT...
  • Page 39 Genie Service Manual. the direction the machine will travel. Machine travel speed is restricted when the platform is raised. Part No. 1278050GT GS-3384 • GS-3390 • GS-4390 • GS-5390...
  • Page 40 If the slope exceeds the maximum uphill, downhill or side slope rating, then the machine must be winched or transported up or down the slope. See Transport and Lifting section. GS-3384 • GS-3390 • GS-4390 • GS-5390 Part No. 1278050GT...
  • Page 41 Lower the platform. Turn the key switch to the off position and remove the key to secure from unauthorized use. Part No. 1278050GT GS-3384 • GS-3390 • GS-4390 • GS-5390...

  • Page 42: Transport And Lifting Instructions

    Be sure the winch line is properly secured to the  Genie customers needing to containerize any drive chassis tie points and the path is clear of all lift or Genie product should source a qualified obstructions. freight forwarder with expertise in preparing, loading and securing construction and lifting Reverse the procedures described to re-engage equipment for international shipment.
  • Page 43 Inspect the entire machine for loose or unsecured items. Use the tie-down points on the chassis for anchoring down to the transport surface. If the railings have been folded down, secure them with straps before transporting. Part No. 1278050GT GS-3384 • GS-3390 • GS-4390 • GS-5390...
  • Page 44 GS-4390 1.8 m 1.0 m without outriggers GS-3384 and GS-3390 1.9 m 94.5 cm with outriggers 1.9 m 1.0 m GS-4390 with outriggers 1.9 m 1.0 m GS-5390 GS-3384 • GS-3390 • GS-4390 • GS-5390 Part No. 1278050GT...

  • Page 45: Maintenance

    Indicates that tools will be required to perform this procedure. Indicates that new parts will be required to perform this procedure. Indicates that a cold engine is required before performing this procedure. Part No. 1278050GT GS-3384 • GS-3390 • GS-4390 • GS-5390...
  • Page 46 Deutz DL2011 L03i Engine Oil type 15W-40 Oil type - cold conditions 5W-30 Ford LRG-423 EFI Engine Oil type 10W-40 Oil type - cold conditions 5W-30 Ford MSG-425 EFI Engine Oil type 5W-20 GS-3384 • GS-3390 • GS-4390 • GS-5390 Part No. 1278050GT...
  • Page 47 Machines that have been out of service for more than three months must receive the quarterly inspection before they are put back into service. Part No. 1278050GT GS-3384 • GS-3390 • GS-4390 • GS-5390...

  • Page 48: Specifications

    2.5 m/s be used only with adequate safety factors. Highest root mean square value of weighted Continuous improvement of our products is a Genie acceleration to which the whole body is subjected does policy. Product specifications are subject to change not exceed 0.5 m/s...
  • Page 49 Total vibration value to which the hand/arm system is subjected does not exceed 2.5 m/s Continuous improvement of our products is a Genie policy. Product specifications are subject to change Highest root mean square value of weighted without notice or obligation.
  • Page 50 Total vibration value to which the hand/arm system is subjected does not exceed 2.5 m/s Continuous improvement of our products is a Genie policy. Product specifications are subject to change Highest root mean square value of weighted without notice or obligation.
  • Page 51 Total vibration value to which the hand/arm system is Continuous improvement of our products is a Genie subjected does not exceed 2.5 m/s policy. Product specifications are subject to change without notice or obligation.
  • Page 52 www.genielift.com...

This manual is also suitable for:

Gs-3390Gs-4390Gs-5390

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