Genie GS-2669 Operator's Manual
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Genie GS-2669 Operator's Manual

Genie GS-2669 Operator's Manual

Bi-energy power
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Operator's Manual
GS
-2669
™
GS
-3369
™
GS
-4069
™
Bi-Energy Power
Serial Number Range
from 5000
ANSI/CSA
North America
South America
Asia
with
Maintenance
Information
First Edition
Fourth Printing
Part No. 826570GT

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Summary of Contents for Genie GS-2669

  • Page 1 Operator's Manual Serial Number Range -2669 ™ from 5000 ANSI/CSA North America -3369 ™ South America Asia -4069 ™ Bi-Energy Power with Maintenance Information First Edition Fourth Printing Part No. 826570GT...

  • Page 2: Table Of Contents

    Specifications ............49 Copyright © 2013 Terex Corporation First Edition: Fourth Printing, March 2018 Genie is registered trademarks of Terex South Dakota, Inc. in the U.S.A. and many other countries. “GS” is a trademark of Terex South Dakota, Inc. These machines comply with ANSI/SIA A92.6...

  • Page 3: Introduction

    First Edition • Fourth Printing Operator's Manual Introduction Intr oducti on Owners, Users and Operators: Thank you for choosing our machine for your application. Our number one priority is user safety, which is best achieved by our joint efforts. We feel that you make a major contribution to safety if you, as the equipment users and operators: Danger...
  • Page 4 Operator's Manual First Edition • Fourth Printing Introduction Hazard Classification Intended Use This machine is intended to be used only to lift Decals on this machine use symbols, color coding, personnel, along with their tools, and materials to and signal words to identify the following: an aerial work site.

  • Page 5: Symbol And Hazard Pictorials Definitions

    First Edition • Fourth Printing Operator's Manual Symbol and Hazard Pictorials Definitions Symbol and H az ard Pictorials Definiti ons Read the operator’s Read the service Crush hazard Crush hazard Collision hazard manual manual Tip-over hazard Tip-over hazard Tip-over hazard Tip-over hazard Electrocution hazard Electrocution hazard...
  • Page 6 Operator's Manual First Edition • Fourth Printing Symbol and Hazard Pictorials Definitions Chock the wheels Release brakes Tiedown Lanyard anchorage No smoking points Wheel load Transport diagram Side force Wind speed Outrigger load Voltage rating for Pressure rating for air Maximum capacity Crushing hazard power to platform...

  • Page 7: Personal Safety

    First Edition • Fourth Printing Operator's Manual Personal Safety Pers onal Safety Exiting an Elevated Platform Through the Personal Fall Protection Side Gate Personal fall protection equipment (PFPE) is not Attach primary lanyard to a platform anchor required when operating this machine provided the point.

  • Page 8: Work Area Safety

    Operator's Manual First Edition • Fourth Printing Work Area Safety Work Ar ea Safety Electrocution Hazards Tip-over Hazards This machine is not electrically insulated and will Occupants, equipment and materials shall not not provide protection from contact with or exceed the maximum platform capacity or the proximity to electrical current.
  • Page 9 First Edition • Fourth Printing Operator's Manual Work Area Safety If the tilt alarm sounds: Maximum capacity – GS-4069BE Lower the platform. Move the machine to a firm, Platform retracted 800 lbs 363 kg level surface. If the tilt alarm sounds when the Platform extended –...
  • Page 10 Operator's Manual First Edition • Fourth Printing Work Area Safety Do not use the platform controls to free a platform Do not alter or disable machine components that in that is caught, snagged, or otherwise prevented any way affect safety and stability. from normal motion by an adjacent structure.
  • Page 11 Side slope 35% (19°) For GS-2669 and GS-3369 machines with standard battery option, each battery must weigh 63 lbs / 29 kg. For GS-4069 machines and Note: Slope rating is subject to ground conditions machines with high capacity battery option, each and adequate traction.
  • Page 12 Operator's Manual First Edition • Fourth Printing Work Area Safety Fall Hazards Collision Hazards The guard rail system provides fall protection. If Be aware of limited sight occupant(s) of the platform are required to wear distance and blind spots personal fall protection equipment (PFPE) due to when driving or operating.
  • Page 13 First Edition • Fourth Printing Operator's Manual Work Area Safety Observe and use color-coded direction arrows on Bodily Injury Hazard the platform controls and the platform decal plate Do not operate the machine with a hydraulic oil or for drive and steer functions. air leak.
  • Page 14 Immediately tag and remove from service a damaged or malfunctioning machine. Be sure all maintenance has been performed as specified in this manual and the appropriate Genie service manual. Be sure all decals are in place and legible. Be sure the operator's, safety, and responsibilities manuals are complete, legible, and in the storage container located on the machine.
  • Page 15 Batteries are used as lighted tobacco away from counterweight and are critical to machine stability. batteries. Batteries emit For GS-2669 and GS-3369 machines with explosive gas. standard battery option, each battery must weigh 63 lbs / 29 kg. For GS-4069 machines and...

  • Page 16: Legend

    Operator's Manual First Edition • Fourth Printing Legend Legend Platform entry gate 12 Hydraulic oil level indicator (behind cover) Platform guard rails 13 Ground controls with LCD readout screen Lanyard anchorage points 14 Outrigger housing (if equipped with outriggers) Platform extension lock handle 15 Outrigger footpad (if equipped with outriggers) Manual storage container 16 Steer tire...

  • Page 17: Controls

    First Edition • Fourth Printing Operator's Manual Controls Controls Ground Control Panel Function enable toggle switch for emergency Menu down button lowering Alarm Emergency lowering toggle switch 7A breaker for controls circuit Menu enter button 15A breaker for controls circuit Key switch for platform/off/ground selection 10 Engine start button Turn the key switch to the platform position and...
  • Page 18 Operator's Manual First Edition • Fourth Printing Controls Platform Control Panel Horn button Red Emergency Stop button Push in the red Emergency Stop button to the Press the horn button and the horn off position to stop all functions. Pull out the red will sound.
  • Page 19 First Edition • Fourth Printing Operator's Manual Controls Proportional control handle and function LED diagnostic readout / battery charge enable switch for drive, steer, lift and outrigger indicator functions Drive function button Lift function: Press and hold the function Push this button to activate the enable switch to enable the lift function on the drive function.

  • Page 20: Inspections

    Operator's Manual First Edition • Fourth Printing Inspections Ins pections Pre-operation Inspection Fundamentals It is the responsibility of the operator to perform a pre-operation inspection and routine maintenance. The pre-operation inspection is a visual inspection performed by the operator prior to each work shift. Do Not Operate Unless: The inspection is designed to discover if anything is apparently wrong with a machine before the...
  • Page 21 First Edition • Fourth Printing Operator's Manual Inspections Pre-operation Inspection  Nuts, bolts and other fasteners  Brake release components  Be sure that the operator’s, safety and  Safety arm responsibilities manuals are complete, legible and in the storage container located in the ...
  • Page 22 Operator's Manual First Edition • Fourth Printing Inspections Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions. A malfunctioning machine must never be used. If malfunctions are discovered, the machine must be Do Not Operate Unless: tagged and removed from service.
  • Page 23 First Edition • Fourth Printing Operator's Manual Inspections Test Emergency Stop At the Ground Controls Start the engine. Select a test area that is firm, level and free of obstruction. Push in the red Emergency Stop button to the off position. Be sure the batteries are connected.
  • Page 24 Operator's Manual First Edition • Fourth Printing Inspections Test Emergency Lowering Test the Function Enable Switch and the Up/Down Functions 16 Activate the up function by pressing the lift enable button and platform up button, and 27 Do not hold the function enable switch on the raise the platform approximately 2 ft.
  • Page 25 First Edition • Fourth Printing Operator's Manual Inspections Test the Drive Function Button Test Drive and Braking 36 Press the drive function button. 43 Press the drive function button. 37 Wait seven seconds for the drive function to 44 Press and hold the function enable switch on time out.
  • Page 26 Operator's Manual First Edition • Fourth Printing Inspections 49 Raise the platform approximately 7 ft / 2.1 m Test Stowed Drive Speed from the ground. 56 Press and hold the lift function button, and Result: The platform should stop and the tilt press the platform down button.
  • Page 27 First Edition • Fourth Printing Operator's Manual Inspections Note: If the control handle is released too soon Test the Outrigger System (if equipped) after the outriggers have contacted the ground, a 59 Press the outrigger function button. long beep will not be heard at the platform controls On the LCD screen, a circle below and the outrigger indicator lights will be solid green.
  • Page 28 Operator's Manual First Edition • Fourth Printing Inspections 70 Fully lower the platform. 71 Press the outrigger function button. 72 Wait seven seconds for the outrigger function enable to time out. 73 Slowly move the control handle in the direction indicated by the blue arrow, then in the direction indicated by the yellow arrow.
  • Page 29 First Edition • Fourth Printing Operator's Manual Inspections Workplace Inspection Checklist Be aware of and avoid the following hazardous situations:  drop-offs or holes  bumps, floor obstructions or debris  sloped surfaces Do Not Operate Unless:  unstable or slippery surfaces ...
  • Page 30 Label – Transport Tie-down 824270 Instructions – Battery Connection 52494 Caution – Crushing Hazard, Rails Diagram, T105 & T145 826033 Cosmetic – Genie GS-2669BE 52865 Warning – Annual Inspection Record 826034 Cosmetic – Genie GS-3369BE 72086 Label – Lifting Point 826035 Cosmetic –...
  • Page 31 First Edition • Fourth Printing Operator's Manual Inspections Shading indicates decal is hidden from view, i.e. under covers ™ ™ ™ Part No. 826570GT -2669BE • GS -3369BE • GS -4069BE...
  • Page 32 1280820 Label – Fuel, Diesel Exhaust, Prop 65 Below is a numerical list with quantities and T114638 Instructions – Max Capacity, descriptions. 1500 lbs / 680 kg, GS-2669 Continued from previous page. T114639 Instructions – Max Capacity, 1000 lbs / 454 kg, GS-3369 Part No.
  • Page 33 First Edition • Fourth Printing Operator's Manual Inspections Shading indicates decal is hidden from view, i.e. under covers ™ ™ ™ Part No. 826570GT -2669BE • GS -3369BE • GS -4069BE...
  • Page 34 Below is a numerical list with quantities and 133537 Label – Crushing Hazard descriptions. 229828 Warning – Hot Surface 230492 Label - Manual Force, GS-2669 Part No. Decal Description 230493 Label – Manual Force, GS-3369 28174 Label – Power to Platform, 230V 230494 Label –...
  • Page 35 First Edition • Fourth Printing Operator's Manual Inspections Shading indicates decal is hidden from view, i.e. under covers ™ ™ ™ Part No. 826570GT -2669BE • GS -3369BE • GS -4069BE...

  • Page 36: Operating Instructions

    Operator's Manual First Edition • Fourth Printing Operating Instructions Operati ng Instr ucti ons Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation. It is the operator’s responsibility to follow all the safety rules and instructions in the operator’s, safety, and responsibilities manuals.
  • Page 37 First Edition • Fourth Printing Operator's Manual Operating Instructions Emergency Stop Operation from Ground Push in the red Emergency Stop button to the off Turn the key switch to ground control. position at the ground controls or the platform Press and hold the engine start button. controls to stop all functions.
  • Page 38 Operator's Manual First Edition • Fourth Printing Operating Instructions To Position Platform Operation from Platform Press the lift function button. On When the engine start button indicator light the LCD screen, a circle below the flashes, start the engine. lift function symbol will turn on. Press and hold the engine start button.
  • Page 39 First Edition • Fourth Printing Operator's Manual Operating Instructions Move the control handle in the direction To Retract Outriggers indicated by the yellow arrow. To Retract Outriggers: The outriggers will begin to extend. The individual Press the outrigger function outrigger indicator light will turn solid green as the button.
  • Page 40 Operator's Manual First Edition • Fourth Printing Operating Instructions To Steer To Drive Press the drive function button. On the LCD Press the drive function button. On the LCD screen, a circle below the drive function symbol screen, a circle below the drive function symbol will turn on.
  • Page 41 First Edition • Fourth Printing Operator's Manual Operating Instructions To determine the slope grade: Driving on a slope Measure the slope with a digital inclinometer OR Determine the uphill, downhill and side slope use the following procedure. ratings for the machine and determine the slope grade.
  • Page 42 Traction Motor RR Fault: Motor Temp F056 Traction Motor LR Fault: Motor Temp For further information, please consult the appropriate Genie Service Manual. A code and a description of a code can also be viewed at the ground controls LCD display. ™...
  • Page 43 First Edition • Fourth Printing Operator's Manual Operating Instructions Battery Level Indicator Using the Power Outlet Use the LED diagnostic readout to determine the Using power from the generator may slow or stop battery level. battery charging. Note: When a blinking LO code appears on the Plug power to platform cable into power outlet on platform controls LED display, the engine must be machine to use the generator power.
  • Page 44 Fill each cell with battery acid (electrolyte) until indicated on the charger. the level is sufficient to cover the plates.  Use only a Genie authorized battery and Do not fill to maximum level until the battery charge charger. cycle is complete. Overfilling can cause the battery acid to overflow during charging.

  • Page 45: Transport And Lifting Instructions

    Chock the wheels to prevent the machine from  rolling. Genie customers needing to containerize any lift or Genie product should source a qualified All models: Release the freight forwarder with expertise in preparing, wheel brakes by turning over loading and securing construction and lifting the two rear torque hub equipment for international shipment.
  • Page 46 Operator's Manual First Edition • Fourth Printing Transport and Lifting Instructions Securing to Truck or Trailer for Transit Always chock the machine wheels in preparation for transport. Retract and secure the extension deck. Use the tie-down points on the chassis for anchoring down to the transport surface.
  • Page 47 First Edition • Fourth Printing Operator's Manual Transport and Lifting Instructions Center of gravity X Axis Y Axis GS-2669BE without 38.1 in 30.1 in outriggers 97.3 cm 76 cm GS-3369BE without 41.8 in 31.82 in outriggers Observe and Obey: 106.9 cm 80 cm GS-4069BE without 38.5 in...

  • Page 48: Maintenance

    SAE 15W-40 and the requirements specified in the responsibilities manual.  Use only Genie approved replacement parts. Maintenance Symbols Legend The following symbols have been used in this manual to help communicate the intent of the instructions. When one or more of the symbols appear at the beginning of a maintenance procedure, it conveys the meaning below.
  • Page 49 First Edition • Fourth Printing Operator's Manual Maintenance Check the Hydraulic Oil Level Check the Batteries Maintaining the hydraulic oil at the proper level is Proper battery condition is essential to good essential to machine operation. Improper hydraulic machine performance and operational safety. oil levels can damage hydraulic components.
  • Page 50 Operator's Manual First Edition • Fourth Printing Maintenance Scheduled Maintenance Maintenance performed quarterly, annually and every two years must be completed by a person trained and qualified to perform maintenance on this machine according to the procedures found in the service manual for this machine. Machines that have been out of service for more than three months must receive the quarterly inspection before they are put back into service.

  • Page 51: Specifications

    4.32 m equivalent. length For operating temperatures consistently above 205°F (96°C) - use Shell Tellus S2 V 46. Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. ™ ™ ™...
  • Page 52 4.32 m equivalent. length For operating temperatures consistently above 205°F (96°C) - use Shell Tellus S2 V 46. Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. ™ ™ ™...
  • Page 53 For operating temperatures consistently above 205°F (96°C) - use Shell Tellus S2 V 46. Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. GS™- 2669BE • GS™-3369BE • GS™-4069BE Part No.

This manual is also suitable for:

Gs-4069Gs-3369

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