1. Manuals
  2. Brands
  3. CLA-VAL Manuals
  4. Measuring Instruments
  5. X144D e-FlowMeter
  6. Installation operation & maintenance

CLA-VAL X144D Installation Operation & Maintenance

E-flowmeter with integral display
Hide thumbs Also See for X144D:
Table of Contents

Advertisement

Quick Links

Download this manual

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the X144D and is the answer not in the manual?

Questions and answers

Related Manuals for CLA-VAL X144D

Summary of Contents for CLA-VAL X144D

  • Page 2 Plug-and-Play Metering: Cla-Val X144D e-FlowMeter A view inside the X144D e-FlowMeter Log-on to www.cla-val.com and click Electronic Products to learn more about our complete line of e-products. Proven Technology from the Industry Leader Laboratory Tested • Field Proven • Performance Assured...

  • Page 3: Table Of Contents

    Dimensional Drawing: X144D e-FlowMeter ........

  • Page 4: Introduction

    X144D e-FlowMeter can be installed directly into the inlet side of a Cla-Val Control Valve, eliminating the need for costly downtime and pipe work. The X144D can also be inserted in valves at piping locations not usually permitted for flow measurement, such as directly downstream of a flow disturbance such as elbows, valves or reducer within just a few pipe diameters (see installation recommendations for conditions.)

  • Page 5: Section1: System Components And How They Work

    SECTION 1: System Components and How They Work 1.1 - Theory of Operation The X144D e-FlowMeter is an insertion vortex flowmeter based on a phenomenon which generates of a succession of alternating swirls called Karman vortex street (Figure 1-1). Sensor...

  • Page 6: Supplied Parts List

    SECTION 1: System Components and How They Work (continued) 1.2 – Supplied Parts List Swivel X144D Equipment - Supplied by Cla-Val Threaded Insert 1) e-FlowMeter with Swivel Threaded Insert (Figures 1-4 and 1-5) 2) Insertion Tool (Figure 1-6) 3) 20 feet of Electrical Cable (See Section 2.5)

  • Page 7: Non-Supplied Parts List

    1.3 – Non-Supplied Parts List The following parts are necessary for installation and operation but not included with the e-FlowMeter: • Cla-Val Automatic Control valve in which to insert the e-FlowMeter - Globe or Angle Pattern, 2" - 36". • Power supply - 6-30 VDC, 0.7 Watts minimum...

  • Page 8: Section 2: Installation & Removal Of The X144D E-Flowmeter

    Section 2: Installation of the X144D e-FlowMeter 2.1 - Installation Locations: For optimum performance, it is recommended that the valve in which the X144D e-FlowMeter is installed be located as shown in the “Optimum Installations” illustration below, Figure 2-1. CAUTION: Valves in which X144D e-FlowMeters are installed MUST have upstream and downstream Isolation Valves to ensure that the line is locked out and NOT under pressure during installation, maintenance or removal of the X144D e-FlowMeter.

  • Page 9: Materials Required For Installation

    Pipe and Fittings Mounting Hardware • The X144D connects directly into the control valve on an inlet port and the size of the thread is dependent on the specific valve size for which it it has been calibrated - no additional fittings are required.

  • Page 10: Mounting The X144D E-Flowmeter

    2.3 - Mounting the X144D e-FlowMeter Mount the X144D e-FlowMeter in a proper orientation as shown in Figure 2-2. NOTE: The X144D e-FlowMeter may be installed in inlet tap of either side of the Cla-Val Automatic Control Valve. CAUTION: Failure to install the unit correctly could result in faulty operation and/or damage to the unit.

  • Page 11: Step-By-Step Instructions: Mechanical Installation

    Section 2: Installation of the X144D e-FlowMeter (continued) 2.4 - Step-by-Step Instructions: Mechanical Installation CAUTION: BEFORE removing pipe plug, make sure that the pressure in the valve has been bled off to prevent injury to personnel or damage to non-waterproof equipment 1) Isolate valve/pipe from pressure and flow.
  • Page 12 Section 2: Installation of the X144D e-FlowMeter (continued) 2.4 - Step-by-Step Instructions Mechanical Installation 6) Screw threaded insert into the inlet tap of the control valve, tighten properly and align so that the arrow points to downstream flow making sure that the wrench flat with arrow is level with the valve cover,and the measurement cylinder is facing (parallel to) upstream flow.
  • Page 13 Section 2: Installation of the X144D e-FlowMeter (continued) 2.4 - Step-by-Step Instructions Mechanical Installation Measurement Cylinder swivels to proper position Figure 2-8 pressure 8) Once the measurement cylinder rotates, remove the tool lock then use the score marks on the Insertion Tool to verify measurement cylinder is locked in 90° orientation, ensure that the tool seated to appropriate ½”...
  • Page 14 Section 2: Installation of the X144D e-FlowMeter (continued) 2.4 - Step-by-Step Instructions Mechanical Installation 10) Ensure that the e-FlowMeter is properly seated and tight using the knurled lock, hand tight only, (Figure 2-11). Tighten M3 Allen set screw to lock orientation of head.

  • Page 15: Step-By-Step Instructions: Wiring Diagrams

    Section 2: Installation of the X144D e-FlowMeter (continued) 2.5 - Step-By-Step Instructions: Wiring Diagrams Figure 2-12: X144D e-FlowMeter Wiring Overview X144D e-Flow Meter Pulse Output 4-20mA Loop Circuit Wiring Power Circuit Wiring Required: Optional: Optional: 6 - 30 VDC, Pulse 4-20mA signal is passive.
  • Page 16 3) If possible, use handheld multi-meter to verify mA readings prior to leaving installation. a) When there is no flow present, the X144D e-FlowMeter should read very close to 4.0 mA. Note: AC/DC converters must be properly grounded in order to prevent electronic noise.
  • Page 17 Section 2: Installation of the X144D e-FlowMeter (continued) 2.5 - Step-by-Step Instructions: Wiring Diagrams Figure 2-14: X144D e-FlowMeter using Pulse Output X144D e-FlowMeter™ 6 - 30 VDC SCADA System Power Supply/Battery Key: accessory equipment not supplied with e-FlowMeter 1) Connect V+ and V- wires to 6-30 VDC power source 2) Connect the wires marked pulse (+/-) to the proper recording/measurement device.

  • Page 18: Vc-22D Wiring Schematic

    Section 2: Installation of the X144D e-FlowMeter (continued) 2.6 - Wiring Installation Figure 2-15: Wiring Diagram: X144D e-FlowMeter with VC-22D Controller (4-20mA Output) Switch 2 4-20mA Connections White Brown AI2+ Power Connections Blue 0 VDC 6-30 VDC Figure 2-16: Wiring Diagram: X144D e-FlowMeter...

  • Page 19: Startup Checklist

    5) Check surrounding piping and auxiliary equipment for leaks. 6) Verify X144D is configured to correct valve size. 7) Verify mA scaling between X144D and PLC/display match. (per table 1): Table1: X144D e-FlowMeter Analog Range (4-20mA Scaling) **2"...

  • Page 20: Shutdown / Removal Of The X144D E-Flowmeter

    1) Close the shut-off valves to stop the flow of water, bleed pressure. 2) Disconnect all wiring. CAUTION 2: To avoid injury, 3) Follow the steps below to remove the X144D e-FlowMeter isolate the valve and bleed from the Control Valve.
  • Page 21 SECTION 3: X144D e-FlowMeter Operation 3.2 – Stopping Operation / Removal of X144D e-FlowMeter d) Slide Insertion Tool straight out, then rotate 180 degrees so that the bevel is facing upstream of the valve, which is now facing the same direction of the centering groove, as shown below.

  • Page 22: Programming

    SECTION 3.3: Programming Flow Rate 1250 Touch Cla-Val Logo to Access Settings Menu 6” 100-01 v1.0 Overview Menus: Settings Overview Overview Overview Meter Size: Freq Low: 41.90 mA Scale: 2250.00 OVERVIEW Config: 6” 100-01 Flow Low: 137.31 Flow Cutoff: 30.00...
  • Page 23 Output Menus: Settings Output - Gain Output - Gain Output - mA Flow Filter Pulse Weight Set the Gain? Set the 20mA Value? Set Filter Strength Set Pulse Weight? OVERVIEW Are you sure you 01.000 1.00 002250.00 want to configure VALVE width the output?
  • Page 24 Flow Decimal: Settings Display Decimal Decimal Point Decimal Save OVERVIEW UNITS Are you sure you Do you want to 0000.0 want to configure save changes? VALVE DECIMAL decimal point? OUTPUT OTHER DISPLAY EXIT EXIT NEXT 6” 100-01 v1.0 6” 100-01 v1.0 6”...

  • Page 25: Section 4: Maintenance And Repair

    Failure to so may result in injury to personnel or damage to equipment. The X144D e-FlowMeter does not have any moving mechanical parts and so is not affected by fatigue wear from mechanical stress. The system should be inspected routinely for leaks. An inspection should consist of the actions in steps 1-2 procedure outlined in section 3.1.

  • Page 26: Section 5: Specifications

    Full Port: 2.5, 3, 4, 6, 8, 10, 12, 16-inches; Reduced Port: 4”- 24-inches Fluid Temperature 15° F - 175° F (-10° C - 80° C) The pressure rating for the X144D e-FlowMeter equals but Fluid Pressure is not greater than the pressure rating of the valve in which...

  • Page 27: Dimensional Drawing: X144D E-Flowmeter

    Pipe Thread 3/4 3/4 (NPT) Overall Width D 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.25 (in inches) *2" X144D e-FlowMeter may be installed on new valves only Note: Consult Factory for Angle Pattern Applications...

  • Page 28: Dimensional Drawing/Data: Insertion Tool

    • T 1 = 6-1/2” • T 2 = 14-1/2” Figure 5-2: X144D Insertion Tool - T 1 6.5-inches 4.76” 0.04” 3.43” 0.04” Figure 5-3: X144D Insertion Tool - T 2 14.5-inches 12.45” 0.04” 7.63” 0.04” Table 5: X144D Insertion Tools X144D 2"...

  • Page 29: Table 7: X144D E-Flowmeter Analog Range (4-20Ma Scaling)

    13.3 18.9 (l/S) If required, the factory settings of the e-FlowMeter can be adjusted. A Cla-Val USB Adapter Cable is required and can be ordered by contacting the factory at 800.942.6326. Go to http://www.cla-val.com/software-driver-library.php for software/instructions. Table 7: X144D e-FlowMeter Analog Range (4-20mA Scaling): Factory Settings **2"...

  • Page 30: Quick Start Installation And Removal Instructions

    X144D e-FlowMeter Quick Start Installation & Removal Instructions X144D e-FlowMeter Included Hardware Parts List 1) X144D e-FlowMeter Assembly with Complete Complete Installation Kit 30 foot cable e-FlowMeter 2) Installation Kit containing: Assembly a) Insertion Tool b) Locking Collar with Thumb Set Screw...
  • Page 31 X144D e-FlowMeter Quick Start Installation & Removal Instructions Step-By-Step X144D e-FlowMeter Installation Instructions (continued) flow Verify score mark is flush with flat face of straight thread to ensure full engagement inside view top view Step 5: Insert straightened Swivel Insert/Measurement Step 6: Loosen Thumb Set Screw.
  • Page 32 Pulse 4-20mA signal is passive. Power Supply Must be powered by 6-30 VDC power supply/battery. Step-By-Step X144D e-FlowMeter Removal Instructions Step 1: Take necessary safety precautions Isolation Valves a) Isolate the control valve using main line isolation valves b) Bleed pressure from valve before...

  • Page 33: Quick Start Installation And Removal Instructions

    X144D e-FlowMeter Quick Start Installation & Removal Instructions Step-By-Step X144D e-FlowMeter Removal Instructions (continued) centering groove Step 3: Step 4: • • Remove the e-FlowMeter Sensor/Head Assembly by Orient the Installation Tool so that the bevel is pulling straight outward, being careful not to hit the...

  • Page 34: Quick Start Programming

    X144D e-FlowMeter Quick Start Programming SETTINGS – VALVE (Adjust meter size and valve size parameters) Note: Stylus Pen Recommended for Touch Screen Programming From Flow Rate or Sensor Frequency screen, select to access menu. Settings 6” 100-01 v1.0 VALVE Select...
  • Page 35 X144D e-FlowMeter Quick Start Programming SETTINGS – OUTPUT (Continued) Default Pulse Weight is 1.00. Use arrow keys to increase or decrease Pulse Weight. Set Pulse Weight? 01.000 Flow Rate = Number of Pulses x Pulse Weight / Time. Select to continue.
  • Page 36 X144D e-FlowMeter Quick Start Programming SETTINGS – DISPLAy – UNITS DISPLAY Select to configure display settings. DISPLAY UNITS Select then to configure units settings. UNITS Select desired flow units for flow rate display. Select to save changes or to discard changes and return to menu.
  • Page 37 X144D e-FlowMeter Quick Start Programming OTHER – TIMEOUT Select to configure screen sleep. TIMEOUT TIMEOUT Use arrow keys to select desired duration before screen goes into sleep mode. Set screen timeout? Select to save changes and return to menu. Use Timeout if powering...

  • Page 38: Menu Structure Overview

    Menu Structure Overview...

  • Page 39: Troubleshooting Guide

    2. Verify the multi-meter is set to mA & the probes are in the proper configuration on the multi-meter. 3. Connect the positive probe of the multi-meter to the positive 4-20mA wire of X144D e-FlowMeter. 4. Connect the negative probe to the negative wire of the X144D e-FlowMeter.
  • Page 40 • Improper installation • Meter must be 5 pipe diameters Flow Meter is not accurate • Meter not installed in a Cla-Val downstream of any obstruction • Bad Calibration • Recalibrate using flow meter software • Check for 6-30 VDC •...
  • Page 41 Verify the flow meter and valve size is correct. Verify flow meter is at least 5 pipe diameters downstream of any obstructions Verify reading is out of Cla-Val’s specified tolerance. (Cla-Val states accuracy is within 2% of full scale) 4-20mA Filter may need to be increased.

  • Page 42: X144 To X144D Retrofit Kit Instructions

    X144 to X144D Retrofit Kit Instructions The X144D Retrofit Kit is used to convert existing X144 e-FlowMeter to X144D e-FlowMeter with integral display. The inte- gral display utilizes a touch screen interface to configure and program parameters. With the touch screen interface, a pro- gramming cable and laptop are no longer required.
  • Page 43 X144D e-FlowMeter X144 to X144D Retrofit Kit Instructions Step #1: Turn off power and carefully disconnect 3 wires from circuit board Step #2: Remove (2) plastic screws, circuit board & (2) stainless steel standoffs.
  • Page 44 X144D e-FlowMeter X144 to X144D Retrofit Kit Instructions Step #3: Install (2) stainless steel ball studs. Do not connect ring terminal wire. Step #4: Re-connect 2-pin, 8-pin, & senors wires to new circuit board.
  • Page 45 X144D e-FlowMeter X144 to X144D Retrofit Kit Instructions Step #5: Insert new circuit board housing by aligning ball studs and ball stud receptacles on circuit board and gently apply pressure to outer face of display until assembly snaps in place.
  • Page 46 X144D e-FlowMeter X144 to X144D Retrofit Kit Instructions Step #7: See X144D Programming Quick Start for programming instructions Removal: Using a small flat head screw driver. Lift the circuit board housing out of the e-flowmeter housing.
  • Page 47 Combining additonal Cla-Val electronic products with the X144D e-FlowMeter provides even more access to valve performance data installed in remote locations. • The VC-22D Controller and X145 e-Display are ideal companions to the X144D e-flowMeter, providing access to real-time data...

  • Page 48: Www.cla-Val.com

    E-mail: cla-val@cla-val.fr CLA-VAL PACIFIC CLA-VAL CANADA 45 Kennaway Road Woolston, Christchurch 4687 Christie Drive Beamsville, Ontario, Canada L0R 1B4 8023 New Zealand Phone: 64-39644860 Phone: (905) 563-4693 Fax: (905) 563-4040 email:gnuthall@cla-val.com www.cla-valpacific.com E-mail: sales@cla-val.ca N-X144D IOM (R-03/2018) www.cla-val.com • 800-942-6326...

Table of Contents