ABB ACS580-01 Quick Installation And Start-Up Manual
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ABB ACS580-01 Quick Installation And Start-Up Manual

ABB ACS580-01 Quick Installation And Start-Up Manual

General purpose drives, frames r1 to r9
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Download this manual See also: Installation Manual, Quick Installation and Start-up Manual
ABB general purpose drives
Quick installation and start-up guide
ACS580-01 drives
Frames R1 to R9
R1-
R4
R5
R6-
R9

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Summary of Contents for ABB ACS580-01

  • Page 1 ABB general purpose drives Quick installation and start-up guide ACS580-01 drives Frames R1 to R9...
  • Page 2 List of related manuals in English Drive manuals and guides Code (English) ACS580 standard control program firmware manual 3AXD50000016097 ACS580-01 (0.75 to 250 kW, 1.0 to 350 hp) hardware 3AXD50000018826 manual ACS-AP-X assistant control panels user’s manual 3AUA0000085685 Option manuals and guides...

  • Page 3: Table Of Contents

    Table of contents 3 Table of contents List of related manuals in English R1…R4 Ratings and fuses I ............... . . 7 II .
  • Page 4 4 Table of contents Frame R5 R5 Quick installation guide Obey the safety instructions ..........31 Check if capacitors need to be reformed .
  • Page 5 Providing feedback on ABB Drives manuals ........
  • Page 6 6 Table of contents [Page intentionally left blank]...
  • Page 7 R1…R4 Ratings and fuses Type Input Output ratings Maximum Frame ACS580- rating heat size dissipation Nominal use Heavy duty use 3-phase U = 480 V (440…480 V) 02A1-4 0.75 03A0-4 03A5-4 04A8-4 06A0-4 07A6-4 012A-4 014A-4 023A-4 027A-4 034A-4 044A-4 052A-4 065A-4 1024...
  • Page 8 023A-4 JJS-30 027A-4 JJS-40 034A-4 JJS-50 044A-4 JJS-60 052A-4 JJS-80 065A-4 JJS-90 1) ABB does not require Bussmann brand fuses. Fuses which meet the appropriate UL class type, current rating, and are rated at 600V, 200 kA may be used.
  • Page 9 ACS580 3-phase U = 480 V (440…480 V) 077A-4 JJS-100 096A-4 JJS-150 1) ABB does not require Bussmann brand fuses. Fuses which meet the appropriate UL class type, current rating, and are rated at 600V, 200 kA may be used.
  • Page 10 [Page intentionally left blank]...
  • Page 11 JJS-300 240A-4 JJS-350 260A-4 JJS-400 361A-4 JJS-500 414A-4 JJS-600 1) ABB does not require Bussmann brand fuses. Fuses which meet the appropriate UL class type, current rating, and are rated at 600V, 200 kA may be used. 3AXD50000009286 Rev D...
  • Page 12 12 R6…R9 Quick installation guide [Page intentionally left blank]...

  • Page 13: Frames R1 To R4

    Quick installation guide ACS580-01 drives Frames R1 to R4...
  • Page 14 [Page intentionally left blank]...

  • Page 15: Obey The Safety Instructions

    R1…R4 Quick installation guide 15 R1…R4 Quick installation guide This guide briefly describes how to install the drive. For complete information on installation, see ACS580-01 (0.75 to 250 kW, 1.0 to 350 hp) hardware manual (3AXD50000018826 [English]). For start-up instructions, see chapter Quick start-up guide on page 55.

  • Page 16: Select The Power Cables

    Protective Earth conductor using a measuring voltage of 1000 V DC. The insulation resistance of an ABB motor must exceed 100 Mohm (reference value at 25 °C or 77 °F). For the insulation resistance of other motors, see the manufacturer’s instructions.

  • Page 17: Switch Off The Power And Open The Cover

    R1…R4 Quick installation guide 17 Switch off the power and open the cover See figure on page 67. 2. Switch off the power from the drive. 3. Remove the front cover: Loosen the retaining screw, if any, with a screwdriver (3a) and lift the cover from the bottom outwards (3b) and then up (3c).

  • Page 18: Ground-To-Phase Varistor

    18 R1…R4 Quick installation guide  Ground-to-phase varistor The ground-to-phase varistor is not suitable for use on an IT (ungrounded) system. Disconnect the ground-to-phase varistor before connecting the drive to the supply network. Check the table on page 18. WARNING! Do not install the drive with the ground-to-phase varistor connected on an IT system (an ungrounded power system or a high- resistance-grounded [over 30 ohms] power system), otherwise the varistor circuit can be damaged.

  • Page 19: Disconnect Emc Filter Or Ground-To-Phase Varistor, If Needed

    R1…R4 Quick installation guide 19  Disconnect EMC filter or ground-to-phase varistor, if needed To disconnect the internal EMC filter or ground-to-phase varistor, if needed, do as follows: 1. Switch off the power from the drive. 2. Open the front cover, if not already opened, see figure on page 67.

  • Page 20: Wiring R1

    20 R1…R4 Quick installation guide Wiring R1...R2 Note: These are instructions for conduit wiring. For cable wiring, see the ACS580 Hardware manual, publication number 3AXD50000018826. Note: In US deliveries, options are already installed at the factory. If installing on site, option slot 1 modules (fieldbus adapter) may be installed by mounting the module on the control board and tightening the mounting screw, which is also the grounding screw.
  • Page 21 R1…R4 Quick installation guide 21 10. Strip the control cable sheathing and twist the copper screen into a pig-tail. 11. Refer to page 27. Connect the ground screen pig-tail for digital and analog I/O cables. (Ground only at drive end.) 12.
  • Page 22 22 R1…R4 Quick installation guide R1...R2 Type 12 Analog Inputs and Outputs Option Mounting Digital Inputs Relay Outputs Typical Type 1 Power wiring torque table Frame size lb-ft lb-ft T1/U, T2/V, T3/W 1.2...1.5 1.2...1.5 L1, L2, L3 1.2...1.5 1.2...1.5 R+, R- 1.2...1.5 1.2...1.5 PE Ground...

  • Page 23: Wiring R3

    R1…R4 Quick installation guide 23 Wiring R3 Note: These are instructions for conduit wiring. For cable wiring, see the ACS580 Hardware manual, publication number 3AXD50000018826. Note: In US deliveries, options are already installed at the factory. If installing on site, option slot 1 modules (fieldbus adapter) may be installed by mounting the module on the control board and tightening the mounting screw, which is also the grounding screw.
  • Page 24 24 R1…R4 Quick installation guide 12. Strip and connect the individual control wires to the drive terminals. Tighten the screws to 0.4 lb-ft (0.5…0.6 N-m). WARNING! To avoid danger or damage to the drive on IT systems and corner grounded TN systems, see section Check the compatibility with IT (ungrounded) and corner-grounded TN systems on page 17.

  • Page 25: Wiring R4

    R1…R4 Quick installation guide 25 Wiring R4 Note: These are instructions for conduit wiring. For cable wiring, see the ACS580 Hardware manual, publication number 3AXD50000018826. Note: In US deliveries, options are already installed at the factory. If installing on site, option slot 1 modules (fieldbus adapter) may be installed by mounting the module on the control board and tightening the mounting screw, which is also the grounding screw.
  • Page 26 26 R1…R4 Quick installation guide WARNING! To avoid danger or damage to the drive on IT systems and corner grounded TN systems, see section Check the compatibility with IT (ungrounded) and corner-grounded TN systems on page 17. R4 Type 12 Analog Inputs Panel Connector and Outputs...

  • Page 27: Default I/O Connections

    R1…R4 Quick installation guide 27 Default I/O connections Default I/O connections of the ABB Standard macro are shown below. Reference voltage and analog inputs and outputs Signal cable shield (screen) Output frequency/speed reference: 0…10 V 1…10 kohm AGND Analog input circuit common...

  • Page 28: Install Optional Modules, If Any

    28 R1…R4 Quick installation guide Install optional modules, if any See chapter Electrical installation in ACS580-01 (0.75 to 250 kW, 1.0 to 350 hp) hardware manual (3AXD50000018826 [English]). Reinstall cover See figure on page 70. 1. Put the tabs on the inside of the cover top in their counterparts on the housing (1a) and then press the cover at the bottom (1b).

  • Page 29: Frame R5

    ABB general purpose drives Quick installation guide ACS580-01 drives Frame R5...
  • Page 30 [Page intentionally left blank]...

  • Page 31: R5 Quick Installation Guide

    R5 Quick installation guide 31 R5 Quick installation guide This guide briefly describes how to install the drive. For complete information on installation, see ACS580-01 (0.75 to 250 kW, 1.0 to 350 hp) hardware manual (3AXD50000018826 [English]). For start-up instructions, see chapter Quick start-up guide on page 55.

  • Page 32: Select The Power Cables

    Protective Earth conductor using a measuring voltage of 1000 V DC. The insulation resistance of an ABB motor must exceed 100 Mohm (reference value at 25 °C or 77 °F). For the insulation resistance of other motors, see the manufacturer’s instructions.

  • Page 33: Switch Off The Power And Open The Cover

    R5 Quick installation guide 33 Switch off the power and open the cover See figure on page 71. 2. Switch off the power from the drive. 3. IP21, Remove the module cover: Loosen the retaining screws with a screwdriver (3a) and lift the cover from the bottom outwards (3b) and then up (3c). 4.
  • Page 34 34 R5 Quick installation guide Check from the table below if you have to disconnect the EMC filter (EMC) or ground- to-phase varistor (VAR). For instructions on how to do this, see page 35. Frame Ground- Symmetrically Corner grounded IT systems sizes filter to-phase...

  • Page 35: Disconnect Emc Filter Or Ground-To-Phase Varistor, If Needed

    R5 Quick installation guide 35  Disconnect EMC filter or ground-to-phase varistor, if needed To disconnect the internal EMC filter or ground-to-phase varistor, if needed, do as follows: 1. Switch off the power from the drive. 2. Open the front cover, if not already opened, see figure on page 71.
  • Page 36 36 R5 Quick installation guide See figure on page 37. 1. Install thin-wall conduit clamps for IP21/UL Type 1 or liquid-tight conduit connectors for IP55/UL Type 12 (not supplied). Type 12 has a Pressfit gasket. 2. Connect conduit runs for input power, motor and control cables to the conduit box. Ensure grommets (pointing down) are inserted into all unused holes.
  • Page 37 R5 Quick installation guide 37 WARNING! To avoid danger or damage to the drive on IT systems and corner grounded TN systems, see section Check the compatibility with IT (ungrounded) and corner-grounded TN systems on page 33. Analog Inputs and Outputs R5 Type 12 Panel Connector Power (Green) and...

  • Page 38: Default I/O Connections

    38 R5 Quick installation guide Default I/O connections Default I/O connections of the ABB Standard macro are shown below. Reference voltage and analog inputs and outputs Signal cable shield (screen) Output frequency/speed reference: 0…10 V 1…10 kohm AGND Analog input circuit common...

  • Page 39: Install Optional Modules, If Any

    R5 Quick installation guide 39 Install optional modules, if any See chapter Electrical installation in ACS580-01 (0.75 to 250 kW, 1.0 to 350 hp) hardware manual (3AXD50000018826 [English]). Reinstall cover See figure on page 74. 1. IP21, Reinstall the box cover: Slide the cover upwards (1a) and tighten the retaining screws (1b).
  • Page 40 40 R5 Quick installation guide [Page intentionally left blank]...

  • Page 41: Frames R6 To R9

    ABB general purpose drives Quick installation guide ACS580-01 drives Frames R6 to R9...
  • Page 42 [Page intentionally left blank]...

  • Page 43: Obey The Safety Instructions

    R6…R9 Quick installation guide 43 R6…R9 Quick installation guide This guide briefly describes how to install the drive. For complete information on installation, see ACS580-01 (0.75 to 250 kW) hardware manual (3AXD50000018826 [English]). For start-up instructions, see chapter Quick start-up guide on page 55.

  • Page 44: Select The Power Cables

    -15 to +50 °C (+5 to +122 °F). No condensation or frost is allowed. For more information on the ambient temperature and derating, see chapter Technical data in ACS580-01 (0.75 to 250 kW) hardware manual (3AXD50000018826 [English]). Protect the drive and input power cable...

  • Page 45: Check The Insulation Of The Power Cables And The Motor

    Protective Earth conductor using a measuring voltage of 1000 V DC. The insulation resistance of an ABB motor must exceed 100 Mohm (reference value at 25 °C or 77 °F). For the insulation resistance of other motors, see the manufacturer’s instructions.
  • Page 46 46 R6…R9 Quick installation guide WARNING! Do not install the drive with the ground-to-phase varistor connected on an IT system (an ungrounded power system or a high-resistance-grounded [over 30 ohms] power system), otherwise the varistor circuit can be damaged. Check from the table below if you have to disconnect the EMC filter (EMC) or ground- to-phase varistor (VAR).

  • Page 47: Disconnect Emc Filter Or Ground-To-Phase Varistor, If Needed

    R6…R9 Quick installation guide 47  Disconnect EMC filter or ground-to-phase varistor, if needed To disconnect the internal EMC filter or ground-to-phase varistor, if needed, do as follows: 1. Switch off the power from the drive. 2. Open the front cover, if not already opened, see steps 5, IP21 and 5, IP55 in figure R6…R9 Figures A on page 3.

  • Page 48: Wiring R6

    48 R6…R9 Quick installation guide Wiring R6…R9 Note: These are instructions for conduit wiring. For cable wiring, see the ACS580 Hardware manual, publication number 3AXD50000018826. Note: In US deliveries, options are already installed at the factory. If installing on site, see the appropriate option module manual for specific installation and wiring.
  • Page 49 R6…R9 Quick installation guide 49 R7 Type 12 Analog Inputs and Outputs Panel Connector Power (Green) and Fault (Red) LEDs Digital Inputs Relay Outputs Shroud Typical Type 1 Note: UDC+ and UDC- terminals are used for external brake chopper units. Power wiring torque table Frame size lb-ft...

  • Page 50: Default I/O Connections

    50 R6…R9 Quick installation guide Default I/O connections Default I/O connections of the ABB Standard macro are shown below. AI1 U/I Voltage/Current selection for AI1: AI2 U/I Voltage/Current selection for AI2: Reference voltage and analog inputs and outputs Signal cable shield (screen) Output frequency/speed reference: 0…10 V...

  • Page 51: Install Optional Modules, If Any

    R6…R9 Quick installation guide 51 Install optional modules, if any See chapter Electrical installation in ACS580-01 (0.75 to 250 kW) hardware manual (3AXD50000018826 [English]). Install side plates and covers See figure R6…R9 Figures E on page 77. IP21 1. Reinstall the side plates of the cable entry box. Tighten the retaining screws with a screwdriver.
  • Page 52 52 R6…R9 Quick installation guide [Page intentionally left blank]...
  • Page 53 ABB general purpose drives Quick start-up guide ACS580-01 drives Frames R1 to R9...
  • Page 54 [Page intentionally left blank]...

  • Page 55: Quick Start-Up Guide

    Quick start-up guide This guide describes how to start-up the drive using the First start assistant on the assistant control panel. Before you start Ensure that the drive has been installed as described in chapter R1…R4 Quick installation guide on page 15, in chapter R5 Quick installation guide page or in...
  • Page 56 The First start assistant guides you through the first start-up. The assistant begins automatically. Wait until the control panel enters the view shown on the right. Select the language you want to use by highlighting it (if not already highlighted) and pressing (OK).
  • Page 57 Refer to the motor nameplate for the following nominal value settings of the motor. Enter the values exactly as shown on the motor nameplate. Example of a nameplate of an induction (asynchronous) motor: ABB Motors motor M2AA 200 MLA 4 IEC 200 M/L 55 Ins.cl.
  • Page 58 Check that the motor data is correct. Values are predefined on the basis of the drive size but you should verify that they correspond to the motor. Start with the motor type. Motor nominal cosΦ and nominal torque are optional. Press (Next) to continue.
  • Page 59 The first start is now complete and the drive is ready for use. Press (Done) to enter the Home view. The Home view monitoring the values of the selected signals is shown on the panel. 2 – Additional settings in the Primary settings menu Make any additional adjustments, for example macro, ramps and limits, starting from the Main menu –...
  • Page 60 2 – Additional settings: Start, stop and reference values If you do not wish to use a macro, define the settings for start, stop and reference: Select Start, stop, reference and press (Select) (or Adjust the parameters according to your needs. Select a parameter and, depending on the parameter type, press (Edit) or press...
  • Page 61 2 – Additional settings: Limits Select Limits and press (Select) (or Adjust the parameters according to your needs. Select a parameter and press (Edit). After making the adjustments, go back to the Primary settings menu by pressing (Back).
  • Page 62 [Page intentionally left blank]...

  • Page 63: Compliance With The European Machinery Directive 2006/42/Ec

    Compliance with the European Machinery Directive 2006/42/EC Declaration of conformity...
  • Page 64 [Page intentionally left blank]...
  • Page 65 ABB general purpose drives Quick installation guide ACS580-01 drives Installation figures...
  • Page 66 [Page intentionally left blank]...
  • Page 67 R1…R4 Figures A R3…R4 R1…R2: M5 × 4 ACS580-01 R1…R4 R3…R4: M6 UDC+ T1/U T2/V T3/W × 4 × 4 × 4 3 ~ M (PE) (PE) ONLY IT AND CORNER-GROUNDED TN SYSTEMS 3a 3b R1…R4 R1…R3 U1-V1, U1-W1, V1-W1...
  • Page 68 R1…R2 R1…R2 INPUT BREAKERS MOTOR INPUT BREAKERS MOTOR T1/U T2/V T3/W T1/U T2/V T3/W UDC+ UDC+ INPUT BREAKERS MOTOR INPUT BREAKERS MOTOR T1/U T2/V T3/W T1/U T2/V T3/W UDC+ UDC+ Frame Frame R1…R2 size size N·m lbf·ft N·m lbf·ft N·m lbf·ft N·m lbf·ft...
  • Page 69 R1…R4 Figures H R1…R2 R1…R2 INPUT BREAKERS MOTOR UDC+ T1/U T2/V T3/W INPUT BREAKERS MOTOR T1/U T2/V T3/W UDC+ 0.5…0.6 N·m 0.5…0.6 N·m 0.5…0.6 N·m 0.5…0.6 N·m 0.5…0.6 N·m 0.5…0.6 N·m INPUT BREAKERS MOTOR T1/U T2/V T3/W UDC+...
  • Page 70 IP21 IP55 R1…R2 IP21 R4, IP55 R3 IP55 R4 × 2 × 2 × 2...
  • Page 71 R5 Figures A IP21 IP21 IP21 R5 IP21 R5 IP55 × 2 M5 × 3 1000 24.09 24.09 V DC, > 100 22.87 22.87 Mohm 6.30 6.30 d > U1-V1, U1-W1, V1-W1 U1-PE, V1-PE, W1-PE e > × 2 R5 IP21 R5 IP55 ×...
  • Page 72 4a 4b ACS580-01 R5 T1/U T2/V T3/W Frame size L1, L2, L3, N·m lbf·ft N·m lbf·ft N·m lbf·ft 3 ~ M Frame size T1/U, T2/V, T3/W N·m lbf·ft N·m lbf·ft N·m lbf·ft...
  • Page 73 R5 Figures F 0.5…0.6 N·m 0.5…0.6 N·m...
  • Page 74 IP21 IP21 IP55 × 8...
  • Page 75 R6…R9 Figures A IP21 IP21 ONLY IT AND CORNER-GROUNDED TN SYSTEMS M6×12 571/ 623/ 701/ 718/ (mm/in) 22.5 24.5 27.6 28.3 531/ 583/ 658/ 658/ (mm/in) 20.9 22.9 25.9 25.9 213/ 245/ 263/ 345/ (mm/in) 10.4 13.6 300/ 300/ 300/ 300/ d >...
  • Page 76 ACS580-01 R6…R9 T1/U T2/V T3/W M5×25/35 N·m lbf·ft N·m lbf·ft N·m lbf·ft N·m lbf·ft L1, L2, L3, T1/U, T2/V, T3/W 3 ~ M 0.5...0.6 N·m/ 0.37...4.43 lbf·ft R8...R9 only 6a 6b M5×25 0.5...0.6 N·m/ 0.37...4.43 lbf·ft M5×12 M4×20...
  • Page 77 R6…R9 Figures E IP21 IP21 IP21 IP55...
  • Page 78 [Page intentionally left blank]...
  • Page 79 Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to www.abb.com/searchchannels.
  • Page 80 Contact us www.abb.com/drives...

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