Table of Contents
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HEAVY OIL BURNERS
OILFLAM 700.1 PR
OILFLAM 800.1 PR
OILFLAM 1000.1 PR
OILFLAM 1200.1 PR
Technical data
Operating instructions
Electric diagrams
Spare parts list
www.ecoflam-burners.com
OILFLAM 700.1 PR TC 230-400-50
OILFLAM 800.1 PR TC 230-400-50
OILFLAM 1000.1 PR TC 230-400-50
OILFLAM 1200.1 PR TC 230-400-50
EN
3142127
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Table of Contents
Related Manuals for Ecoflam OILFLAM 700.1 PR
Summary of Contents for Ecoflam OILFLAM 700.1 PR
- Page 1 OILFLAM 700.1 PR OILFLAM 800.1 PR OILFLAM 1000.1 PR OILFLAM 1200.1 PR Technical data Operating instructions Electric diagrams Spare parts list OILFLAM 700.1 PR TC 230-400-50 OILFLAM 800.1 PR TC 230-400-50 3142127 OILFLAM 1000.1 PR TC 230-400-50 OILFLAM 1200.1 PR TC 230-400-50...
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Page 2: Table Of Contents
Adjusting the pump pressure Adjusting the intermediate burner capacity Servomotor SQM50 - Final setting Maintenance program Troubleshooting instructions Operating troubles Appendix Control box - Damper actuators Fluidics nozzle chart Bergonzo nozzle tables Pump and pressure regulators Electrical diagrams Spare parts list 420010513700 www.ecoflam-burners.com... -
Page 3: General Warnings - Conformity Declaration
Ecoflam burners have been designed and built in compliance with all current regulations and directives. All burners comply to the safety and energy saving operation regulations within the standard of their respective performance range. - Page 4 Additional accessories and options shall be installed by the installer in accordance to the instruction and local safety regulations and codes of practise. KITS - Accessories Kits and accessories are managed and delivered separately. Component type Complete burner Kits Accessories 420010513700 www.ecoflam-burners.com...
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Page 5: Burner Description
Modulating unit RWF 40 (optional) RWF 40 HLBT Lock-out lamp 0: OFF 1: ON Selector (0-STOP / 1-Hight Flame / 2-Low Flame / 3-Automatic) Resistor lamp 0=STOP SAMA GEFRAN 1=UP 2=LOW 3=AUTO GEFRAN regulator Working lamp Auxiliaries Resistances switch Reset button 420010513700 www.ecoflam-burners.com... -
Page 6: Technical Data
Ambient temperature storage -20°…+70° C Min/Max Ambient temperature use -10°…+60° C Oil pump T5+TV T5+TV Model Oil pump motor 5,5 kW 5,5 kW Nozzles according to the output requested Type Fuel thermo regulator GEFRAN Type Electrical pre-heater 30 x2 420010513700 www.ecoflam-burners.com... -
Page 7: Working Fields
1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 11000 12000 13000 14000 15000 16000 17000 adapt it to some special boiler kg/h 1000 1100 1200 1300 1400 1500 or application. 420010513700 www.ecoflam-burners.com... -
Page 8: Overall Dimensions
OILFLAM 800.1 1480 1240 1270 OILFLAM 1000.1 1505 1240 1270 OILFLAM 1200.1 1750 1410 1270 Packaging (only burner) OILFLAM 700.1 1750 2380 1460 OILFLAM 800.1 1750 2380 1460 883 OILFLAM 1000.1 1750 2380 1460 OILFLAM 1200.1 1750 2380 1460 420010513700 www.ecoflam-burners.com... -
Page 9: Oil Operating Mode - General Safety Functions
Any failure of the flame signal at the end of A voltage failure will result in a regular the safety period and a flame signal during shut-off of the burner. Upon voltage 420010513700 www.ecoflam-burners.com... -
Page 10: Installation
(see figures). The setting of the mixing and ignition unit according to the boiler output will be performed during commissioning procedure. 4. Check that the head is preset at 50%. MAIN SWITCH 0 - OFF 1 - ON 420010513700 www.ecoflam-burners.com... - Page 11 Service tanks + Pumps units. temperature. Quotation on request depending on Ecoflam heavy oil and dual fuel heavy oil output and configuration. burners do have in the electrical panel the fuel temperature device GEFRAN that adjusts the temperature of the heavy oil and grants temperature stability.
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Page 12: Oil Connection
3. Bleed and pressure gauge port 4. Vacuum gauge port 5. Pressure adjustment 6. Nozzle outlet 7. Heater 8. Hose 9. Oil filter 10. Oil ball valve WARNING: Check that the pump rotation is correct and before start up it has been pre-filled 420010513700 www.ecoflam-burners.com... - Page 13 10 - Oil ring control pressure device 11 - Heating cable 12 - Main heavy oil storage tank 13 - Heating coil Hot water water Return section hot water pipe oil pipe oil pipe heating cable insulation hot water pipe 420010513700 www.ecoflam-burners.com...
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Page 14: Feeding Line For Heavy Oil
Return commissioning it must be ensured that pump never run dry. NOZZLE SELECTION Please refer to diagram to select Ecoflam recommended nozzle for the output that is required given the output necessary in the installation. Intake from Tank Regular maintenance is highly recommended. -
Page 15: Electrical Connections
For more information, please contact the the electrical scheme. Instructions: how to adapt electric Ecoflam staff. Adapters, multiple plugs and extension motors of an output lower or equal to cables may not be used for the 7,5 kW to 220-230 V power supply equipment’s power supply. -
Page 16: Start-Up: Checking Procedure
• Check that control box is unlocked and in its original position. • A standard-compliant measuring point must be available, the exhaust gas duct up to the measuring point must be free of leaks to prevent anomalies in the measurement results. 420010513700 www.ecoflam-burners.com... -
Page 17: Exhaust Gas Test
- and CO 2500 for heavy oil S (CO max = 15,60%) 2000 1500 = 21 CO max - CO gem = % 1000 gem = % CO measured on dry flue gases Fan capacity reduced by [%] 420010513700 www.ecoflam-burners.com... -
Page 18: Start-Up
firing head. Move the blast tube not able to reach the suggested combustion value by adjusting backwards to increase air flow forward to reduce. the air flow in the maximum flame. 420010513700 www.ecoflam-burners.com... -
Page 19: Gefran Setting
10 seconds until the regulator automatically goes out from “configuration level”. ADJUSTMENT OF FUEL THERMOSTATS Inside the electrical panel there is a safety termostat that is set up at 160°C. Said adjustments can be slightly modified following the type of fuel and particular uses. 420010513700 www.ecoflam-burners.com... -
Page 20: Servomotor Sqm50 - Air Damper Motor Pre-Setting
To increase the pressure turn clockwise, to decrease the pressure turn anticlockwise. 3. Tighten the nut B and pay attention not to turn also the adjusting screw. 4. Screw on the cap A, back to its previous position. 420010513700 www.ecoflam-burners.com... -
Page 21: Adjusting The Intermediate Burner Capacity
Turn the burner off and start it again in order to check if the burner start properly otherwise adjust the ignition oil cam number IV. OIL SETTING ENDED: switch the selector to automatic position. WARNING: Do not use the button cam drum release button. 420010513700 www.ecoflam-burners.com... -
Page 22: Maintenance Program
The exhaust gas loss can be calculated as follows: as follows: = exhaust gas temperature [°C] = combustion air temperature [°C] 0,37 0,49 = volumetric content of carbon = (195-22)( + 0,009) = 7,48% = (195-22)( + 0,007) = 7,83% dioxide [%] 10,8 12,8 420010513700 www.ecoflam-burners.com... - Page 23 5 ÷ 6 mm Check the position of the electrodes after any intervention as wrong position could cause ignition troubles. OIL FILTER CLEANING ATTENTION: Periodically clean oil cartridge with gasoline and replace them if it is necessary! 420010513700 www.ecoflam-burners.com...
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Page 24: Troubleshooting Instructions
Adjust pressure or replace pump if Fuel pressure inappropriate YES YES necessary Check filter, pump pressure and Capacity reduction YES YES nozzle. Replace item if necessary Load control device does not Check load control, replace if YES YES close necessary 420010513700 www.ecoflam-burners.com... -
Page 25: Operating Troubles
The type of trouble can be identified by the symbol opposite to the reading mark of the Any failure of the flame signal on the indicator: expiry of the safety time will also lead to a shut-off on trouble. 420010513700 www.ecoflam-burners.com... -
Page 26: Appendix
This will allow any desired position of the controller plate to be selected by hand. Drive and output will be coupled in the vertical position of the rocker arm. The fuel-air curve should be set over the full range of the cam plate so that operating safety will be retained also when the limit switch is overrun. 420010513700 www.ecoflam-burners.com... -
Page 27: Fluidics Nozzle Chart
Prior to burner start, check the nozzle size against the required output. It might be necessary to replace the nozzle (see nozzle selection diagram). ≤60 kg/h > 60 kg/h 80 100 % Output 420010513700 www.ecoflam-burners.com... -
Page 28: Bergonzo Nozzle Tables
APPENDIX Bergonzo nozzle tables 420010513700 www.ecoflam-burners.com... - Page 29 APPENDIX Bergonzo nozzle tables 420010513700 www.ecoflam-burners.com...
- Page 30 APPENDIX Bergonzo nozzle tables 420010513700 www.ecoflam-burners.com...
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Page 31: Pump And Pressure Regulators
: 5 bars max. heavy oil : 5 bars max. Rated speed 3600 rpm max. Starting torque 0,3 N.m Choice of heater Cartridge Ø 12 mm Fitting according to DIN 40430, NFC 68190 (N°9 elec.) Rating 80-100 W 420010513700 www.ecoflam-burners.com... - Page 32 Rated speed = 2850 rpm Starting torque 0,4 N.m Data shown are for new pumps, with no allowance for wear. Power consumption Choice of heater Cartridge Ø 12 mm Fitting according to DIN 40430, NFC 68190 (N°9 elec.) Rating 80-100 W 420010513700 www.ecoflam-burners.com...
- Page 33 Remove cap-nut ➊ and washer ➋, unscrew lock-nut ➍. To increase pressure, turn adjusting screw ➌ clockwise. To decrease the pressure, turn screw anticlockwise. Block lock-nut ➍, refasten washer ➋ and cap-nut ➊. ➊ cap-nut ➋ adjusting screw ➌ washer ➎ ➍ ➍ lock-nut ➎ washer 420010513700 www.ecoflam-burners.com...
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Page 34: Electrical Diagrams
APPENDIX Electrical diagrams 420010513700 www.ecoflam-burners.com... - Page 35 APPENDIX Electrical diagrams 420010513700 www.ecoflam-burners.com...
- Page 36 APPENDIX Electrical diagrams 420010513700 www.ecoflam-burners.com...
- Page 37 APPENDIX Spare parts 420010513700 www.ecoflam-burners.com...
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Page 38: Spare Parts List
65321720 FIRING HEAD 65321722 PIPE 65324267 ROD FIRING HEAD 65324579 ROD NOZZLE HOLDER 65324269 HOLDER WAISTBAND 65324577 WAISTBAND 65324578 ELECTRODES 65325004 SUPPORT NOZZLE HOLDER 65320697 NOZZLE HOLDER 65320709 NOZZLE DIFFUSER 65320788 TC = SHORT HEAD TL = LONG HEAD 420010513700 www.ecoflam-burners.com... -
Page 39: Www.ecoflam-Burners.com
50 W 65323072 THERMOSTAT IMIT TR2 40/200 65323147 HEATING ELEMENT 30 W 65324207 TIMER 65324073 ADJUSTMENT OIL PRESSURE B-P-PRO-2 a.070H0115 65323167 OIL CAM GROUP 65322356 CHECK VALVE ART. FZVR13 1-2 65325173 TC = SHORT HEAD TL = LONG HEAD 420010513700 www.ecoflam-burners.com... - Page 40 Ecoflam Bruciatori S.p.A. reserves the right to make any adjustments, without prior notice, which is considered necessary or useful to its products, without affecting their main features Ecoflam Bruciatori S.p.A. si riserva il diritto di apportare ai prodotti le modifiche che riterrà necessarie o utili, senza pregiudicarne le caratteristiche principali.