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Summary of Contents for Interroll RollerDrive EC310
- Page 1 INSPIRED BY EFFICIENCY Operating manual Interroll RollerDrive EC310 Interroll RollerDrive EC310 DF Interroll RollerDrive EC310 IP66...
- Page 2 All the marks contained in this document (protected trademarks, such as logos and commercial designations) are the property of Interroll Engineering GmbH or third parties and may not be used, copied or distributed without prior written consent.
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Page 3: Table Of Contents
Product information Components Product description Overload protection Rating plate Product identification Technical specifications RollerDrive performance data Controls for the RollerDrive EC310 RollerDrive connector Dimensions of the motor shaft Version 3.1 (02/2019) Translation of the original operating manual 3 of 42... - Page 4 Warning notices for installation Installing the RollerDrive Installing the attachment shaft Attaching the non-cable side Securing the RollerDrive in the side profile The Interroll Interlock (optional) Installation tool (accessory) Warning notices for electrical installation Electrical installation Start-up and operation Warning notices for start-up and operation...
- Page 5 Contents Decommissioning and disposal Decommissioning Disposal Appendix 10.1 Accessories Interroll controls Interroll power supply unit RollerDrive extension cable PolyVee belt PolyVee clamping aid PolyVee finger guard Tool 10.2 Translation of the original Declaration of Conformity Version 3.1 (02/2019) Translation of the original operating manual...
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Page 7: About This Document
The operating manual is a component of the product and contains important advice and information regarding the different operating phases of the RollerDrive. It describes the RollerDrive at the time of shipping from Interroll. The currently applicable version of this operating manual can be found online at: www.interroll.com/support/ All the information and advice in this operating manual has been compiled with respect to applicable standards and regulations as well as the current state of the art. -
Page 8: Warning Notices In This Document
About this document Warning notices in this document Warning notices are provided in the context in which danger can occur and describe the nature of the danger in question. They are structured according to the following examples: SIGNAL WORD Type and source of hazard Consequence(s) in the event of non-compliance Measure(s) for avoiding hazard ¾... -
Page 9: Symbols
About this document NOTE Denotes a situation that can lead to material damage. Preventive measures ¾ Symbols This symbol indicates useful and important information. ü This symbol indicates a requirement that must be fulfilled before carrying out assembly or repair work. This symbol indicates general information relating to safety. -
Page 10: Safety-Related Information
State of the art The RollerDrive EC310 has been constructed with respect to applicable standards and the current state of the art and has been delivered in a condition that is safe to operate. Nevertheless, hazards can occur as a result of use. -
Page 11: Improper Use
This operating manual is intended for the following target audiences: Operators Operators are trained in how to operate and clean the Interroll power supply unit and follow the safety regulations. Service engineers The service engineers have a specialist technical education or have successfully completed a training course from the manufacturer. -
Page 12: Dangers
Safety-related information Dangers Here, you will find information about the different types of dangers or damage that can occur in connection with the operation of the RollerDrive. Injury to persons Maintenance and repair work on the unit must only be carried out by authorised technical personnel in ¾... -
Page 13: Maintenance
Safety-related information Maintenance Since the product in question requires no maintenance, it is sufficient to simply examine the RollerDrive for ¾ visible damage on a regular basis. Never open up the RollerDrive. ¾ Unintentional start-up Ensure that the RollerDrive cannot be switched on unintentionally, particularly during assembly and ¾... -
Page 14: Product Information
Product information Product information Components 1 Roller 4 Bearing seat with rating plate 2 Motor 5 Motor shaft 3 Bearing 6 Motor connector with cable Version 3.1 (02/2019) 14 of 42 Translation of the original operating manual... -
Page 15: Product Description
Product information Product description The RollerDrive EC310 can be used in both straight and curved sections and ensures a constant conveyor speed. Motors, motor electronics and gears are installed in the RollerDrive. Overload protection The system has multiple overload protection systems:... -
Page 16: Rating Plate
Holding brake (zero motion hold) The RollerDrive EC310 is equipped with an electronic holding brake that allows it to be used in sloped and ascending conveyors. For this, the RollerDrive is held in position if no start signal is issued. If the power supply system fails, the holding brake will no longer take effect as the brake is not mechanical. -
Page 17: Product Identification
Product information Product identification The following information is required to identify the RollerDrive: Information Possible value Own value RollerDrive Motor type Rating plate Gear ratio Serial number Tube diameter 50 mm, 51 mm Tube material Stainless steel Zinc-plated steel Chromium-plated steel Aluminium Tube sleeve PVC hose 2 mm, 5 mm... -
Page 18: Technical Specifications
Product information Technical specifications Rated voltage 24 V DC, protected extra-low voltage (PELV) Voltage range 18 to 28 V DC Idle current 0.4 A Rated current Approx. 2 A Starting current Approx. 4 A Switching threshold, signal input Safe "High": U > 7 V DC "Rotational direction"... -
Page 19: Rollerdrive Performance Data
EC310 IP66 EC310 DF In order to slow down the cooling off phase of the RollerDrive EC310 DF, we recommend that you do not switch off the power supply to the RollerDrive. Before the run-in, the values can vary by up to ±20%. After the run-in phase, the values for 95% of all RollerDrives used vary only in the range of ±10%. -
Page 20: Rollerdrive Connector
Product information RollerDrive connector Colour Function Value Brown Input of the power supply (+) Rated voltage: 24 V DC Voltage range: 18 to 28 V DC White Input of the rotational direction as "Low" = anti-clockwise seen from the end of the cable of the "High"... -
Page 21: Dimensions Of The Motor Shaft
Product information Dimensions of the motor shaft Version with degree of protection IP54 Version with degree of protection IP66 RL = Reference length/order length EL = Installation length, clearance between the side profiles 3.10 Dimensions of the bearing housings on the non-cable side EC310 and EC310 DF PolyVee drive head with 11 mm hexagonal spring shaft PolyVee drive head with M8 internal thread attachment... - Page 22 Product information 2 grooves and conical hexagonal spring shaft 2 grooves and M8 internal thread attachment Toothed belt drive head with M8 internal thread Hexagonal spring M8 internal thread attachment attachment shaft, conical Sprocket drive head with M8 internal thread attachment Version 3.1 (02/2019) 22 of 42...
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Page 23: Ec310 Ip66
Product information EC310 IP66 2 grooves and M8 internal thread attachment M8 internal thread attachment PolyVee drive head with M8 internal thread attachment Version 3.1 (02/2019) Translation of the original operating manual 23 of 42... -
Page 24: Transport And Storage
If any damage has been identified, photograph the damaged parts. ¾ In the event that damage has been incurred during transport, inform the shipping agent or Interroll ¾ immediately to ensure that you do not lose any potential damage claims. -
Page 25: Assembly And Installation
Risk of crushing due to rotating parts. Do not place your fingers between the RollerDrive and the round belt/PolyVee belt. ¾ Install protective equipment (e.g. Interroll PolyVee finger guard) to prevent fingers from getting caught in the ¾ PolyVee belt or round belt. -
Page 26: Installing The Rollerdrive
Assembly and installation Installing the RollerDrive Installing the attachment shaft NOTE Internal parts of the RollerDrive can be damaged through improper handling. Do not fit the fastening nut yet ¾ Do not bend the RollerDrive cable. Allow at least 12 mm of cable to offset tensile or pressure loads. ¾... -
Page 27: Attaching The Non-Cable Side
Assembly and installation Attaching the non-cable side Two examples are provided: Inserting the hexagonal spring shaft Press the spring shaft inwards and align the shaft so that it corresponds to the opening in the side profile. ¾ Release the hexagonal spring shaft so that it springs into the opening of the side profile. ¾... -
Page 28: Securing The Rollerdrive In The Side Profile
Tighten the screw using a torque spanner with a tightening torque of 20 Nm. ¾ If the parts used for attaching the RollerDrive are not the parts that have been supplied by Interroll, it is important to ensure that the attachment is secure enough that it will not twist. -
Page 29: The Interroll Interlock (Optional)
The Interroll Interlock (optional) To permanently prevent the RollerDrive from twisting in the side profile, Interroll has developed the Interlock. Instead of the nut included in the scope of delivery, the Interlock is slid over the RollerDrive cable and attached to the conveyor frame using the corresponding screw. -
Page 30: Installation Tool (Accessory)
Assembly and installation Installation tool (accessory) CAUTION Risk of crushing. During the installation of the RollerDrive or the conveyor rollers, potential hazards can develop. As the ¾ distances between the rollers are dependent on the material to be conveyed, the hazards associated with this are not discussed in this operating manual. -
Page 31: Warning Notices For Electrical Installation
Assembly and installation Warning notices for electrical installation WARNING Risk of injury when working on electrical equipment. Electrical installation work must only be carried out by a qualified electrician. ¾ Before installing, removing or connecting the RollerDrive, switch off the power to the conveyor system and ¾... -
Page 32: Electrical Installation
Connect the RollerDrive connector to the corresponding connection of the Interroll control. ¾ If no Interroll control is used, an adapter cable must be used to connect the RollerDrive to the control (for pin assignment, see „RollerDrive connector“ on page 20). Cutting off the RollerDrive connector will void the warranty. -
Page 33: Start-Up And Operation
Ensure that no persons are in the hazardous areas by the conveyor system. ¾ Check all protective equipment. ¾ Information on start-up can be found in the operating manual for the Interroll control or motor control that is used. Version 3.1 (02/2019) Translation of the original operating manual... -
Page 34: Operation
Start-up and operation Operation Check before every start-up Ensure that no persons are in the hazardous areas by the conveyor system. ¾ Ensure that the RollerDrive is not jammed. ¾ Check the RollerDrive for any visible damage. ¾ Check all protective equipment. ¾... -
Page 35: Maintenance And Cleaning
Maintenance and cleaning Maintenance and cleaning WARNING Risk of injury from following incorrect procedure. Maintenance and repair work must only be carried out by authorised and trained (specialist) personnel. ¾ Maintenance and repair work must only be carried out when the system has been disconnected from the ¾... -
Page 36: Cleaning
Maintenance and cleaning Cleaning Remove any foreign bodies and coarse impurities from the surface of the roller. ¾ Minor impurities can be removed using a damp cloth. ¾ Do not use any sharp-edged tools to clean the RollerDrive. ¾ Version 3.1 (02/2019) 36 of 42 Translation of the original operating manual... -
Page 37: Assistance In The Event Of Faults
RollerDrive connector is not Check the cable connection. connected correctly. RollerDrive turns in the wrong Settings for speed and rotational Change the settings for the Interroll direction or at the wrong speed. direction are incorrect. control. Incorrect voltage set point for Check the voltage set point. -
Page 38: Decommissioning And Disposal
Decommissioning and disposal Decommissioning and disposal CAUTION Risk of injury from following incorrect procedure. Decommissioning must only be carried out by authorised, qualified personnel. ¾ Only decommission the RollerDrive when the system has been disconnected from the power supply. ¾ Switch off the power to the RollerDrive and ensure that it cannot be unintentionally switched on again. -
Page 39: Appendix
S-1000275 GatewayControl Ethernet/IP S-1001732 CentralControl S-1004027 SegmentControl S-1004024 ComControl S-1004025 MultiControl S-1101834 Interroll power supply unit Article Article number PowerControl S-1004029 RollerDrive extension cable Article Article number Extension cable EC310 (2 m) S-1004033 Version 3.1 (02/2019) Translation of the original operating manual... -
Page 40: Polyvee Belt
Appendix PolyVee belt Number Roller Max. weight of Article number Belt designation of ribs pitches material to be +/-1 mm conveyed (kg) S-1111211 S-1111217 S-1111220 S-1111222 S-1111224 S-1111216 S-1111219 S-1111221 S-1111223 S-1111225 PolyVee clamping aid Article Article number PolyVee clamping aid S-1101272 PolyVee finger guard Article... -
Page 41: Translation Of The Original Declaration Of Conformity
42929 Wermelskirchen Germany hereby declares that the "incomplete machine" • RollerDrive EC310, RollerDrive EC310 DF, RollerDrive EC310 IP66 conforms to the applicable provisions and the associated CE marking in accordance with the aforementioned Directives. List of the coordinated standards that have been applied:... - Page 42 INSPIRED BY EFFICIENCY © 2019 INTERROLL...
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