Related Manuals for Interroll RollerDrive EC110
Summary of Contents for Interroll RollerDrive EC110
- Page 1 User manual Interroll RollerDrive EC100 EC110 Chapter-ID: User manual Chapter-ID: Version Chapter-ID: Translation of the original instructions Version 3.0 (04/2013) en Translation of the original instructions...
- Page 2 Fax. +49 2190 2022 www.interroll.com Copyright The copyright of this manual remains with Interroll Engineering GmbH. The operating instructions contain technical regulations and drawings which may not be reproduced partially or in full, transmitted by any means, utilized without permission for competitive purposes or disclosed to third parties.
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Page 3: Table Of Contents
Conical RollerDrives......... 14 Failsafe brake for RollerDrive EC100 ......15 Transport and storage Transport . -
Page 4: Information About The Operating Instructions
Pass the manual on to any subsequent operator or occupant of the RollerDrive EC1xx. Interroll does not accept any liability for malfunctions or defects due to non- observance of this manual. If you have any questions after reading the operation manual, feel free to contact our customer service. -
Page 5: Further Symbols
RollerDrive EC100 / EC110 Introduction Structure of warnings DANGER Nature and source of the hazard Possible consequence of non-observance Information about how to avoid the hazard. Further symbols This symbol identifies possible material damage. Information about how to avoid damage. -
Page 6: Safety
RollerDrive EC100 / EC110 Safety General safety instructions The RollerDrive EC1xx is designed according to the technical state of the art and is reliable in operation, once distributed. However, risks may still arise. • Risks of physical injury to the user or bystanders. -
Page 7: Qualified Persons
RollerDrive EC100 / EC110 Safety Qualified persons Qualified persons are persons who read and understand the manual and, taking national regulations into account, can competently execute incidental work. Only instructed and qualified persons may work with the RollerDrive, taking the following into account: •... -
Page 8: Interfaces
RollerDrive EC100 / EC110 Safety Interfaces By assembling the RollerDrive in a conveyor module, potential hazards may occur. These are not described in this manual and have to be analyzed during the design, installation, and startup of the conveyor module. -
Page 9: Product Information
RollerDrive EC100 / EC110 Product information Components Motor plug with cable Idler bearing housing assembly Motor cartridge shaft Tube Fixed bearing housing assembly Non-slip drive Motor Gearbox Idler cartridge shaft Product Description The RollerDrive EC1xx is sealed in accordance with Protection Class IP54. -
Page 10: Rollerdrive Label
RollerDrive EC100 / EC110 Product information RollerDrive label The specifications on the RollerDrive label are used to identify the RollerDrive. This is required to use the RollerDrive as intended. 03/10 11 W 24 VDC 0,04 – 0,90 m/s BT 100... -
Page 11: Technical Specifications
RollerDrive EC100 / EC110 Product information Technical specifications RollerDrive EC100 EC110 Rated voltage 24 VDC 24 VDC Voltage range 22 to 28 VDC 22 to 28 VDC Idle current 0.6 A 0.6 A Maximum continuous current 1.8 A 2.5 A Maximum peak current 4.1 A... -
Page 12: Performance Data Of The Rollerdrive Ec100 With Drivecontrol
RollerDrive EC100 / EC110 Product information Performance data of the RollerDrive EC100 with DriveControl Gear ratio Rated torque Start-up torque Start-up torque Maximum speed (1.8 A) with DriveControl DC- with DriveControl HC- EC100 EC100 (4.1 A) (4.1 A) 12:1 0.37 Nm 1.0 Nm... -
Page 13: Drivecontrols For The Rollerdrive Ec1Xx
RollerDrive EC100 / EC110 Product information DriveControls for the RollerDrive EC1xx Interroll recommends using the RollerDrive EC1xx in combination with the corresponding Interroll DriveControl. RollerDrive Corresponding DriveControl Description EC100 DC-EC100 Motor control card without ZPA functionality HC-EC100 ZPA and motor control on one... -
Page 14: Dimensions Of Motor Shaft
RollerDrive EC100 / EC110 Product information Dimensions of motor shaft Standard configuration 26 mm (1.02 in) AF 11 mm (0.44 in) hex 20 mm (0.79 in) EC100: 840 mm (33 in) M12 x 1.5 mm EC110: 1070 mm (42 in) 6 mm (0.24 in) -
Page 15: Dimensions Of Bearing Seats On The Non-Driven Side
RollerDrive EC100 / EC110 Product information Dimensions of bearing seats on the non-driven side 11 mm (0.44 in) hex, Spring-loaded shaft Female threaded M8 (FTM8), Straight 5 mm (0.2 in) 15.5 mm (0.61 in) 5 mm (0.2 in) AF 13 mm (0.51 in) Round belt head 31 mm (1.22 in) -
Page 16: Round Belt Groove Locations
RollerDrive EC100 / EC110 Product information 11 mm (0.44 in) hex, Spring-loaded shaft Female threaded M8 (FTM8), Sprocket head 11 mm (0.44 in) hex shaft; 3/8 in pitch; 20 teeth 16.8 mm (0.66 in) 9.5 mm (0.37 in) ø60.9 mm (2.4 in) 35 mm (1.38 in) -
Page 17: Failsafe Brake For Rollerdrive Ec100
Product information Failsafe brake for RollerDrive EC100 Optionally, the RollerDrive EC100 is also available with a failsafe brake (then called EC100B), which is designed to hold the RollerDrive in position in case of a power shut down, mainly at declines. The brake shall be used as holding brake only and not as a dynamic brake (e.g. -
Page 18: Transport And Storage
In case of damage, take photos of the damaged parts. To maintain the warranty, instantly report any damage caused during transport to the transport company and to Interroll. Do not transfer the RollerDrives between warm and cold environments as this may cause condensing water. -
Page 19: Assembly
RollerDrive EC100 / EC110 Assembly Warning information for assembly CAUTION Rotating parts Risk of pinched fingers Do not insert fingers between the RollerDrive and the round belt, PolyVee belt or roller chain. Install a protection device (such as a guard plate) to prevent fingers from getting trapped in the round belt, PolyVee belt or roller chain. -
Page 20: Warning Notices For The Electrical Installation
RollerDrive EC100 / EC110 Assembly Warning notices for the electrical installation Risk of damage to the motor and/or the wires of the RollerDrive Observe the following notices. The electrical installation may only be executed by qualified and authorized persons. -
Page 21: Rollerdrive Installation
RollerDrive EC100 / EC110 Assembly RollerDrive installation Remove the shipping tube from the RollerDrive. Inserting the motor shaft Hint Use caution when cutting the tie-wrap from the harness. Do not cut any of the sleeving or cables on the unit. - Page 22 RollerDrive EC100 / EC110 Assembly Inserting the idler shaft How the idler shaft is inserted in the conveyor frame depends on the idler shaft option. The easiest installation option is the spring-loaded shaft option. Inserting the spring-loaded idler shaft Push the spring-loaded idler shaft inwards and align the shaft with the hole in the frame.
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Page 23: Mounting Tool
RollerDrive EC100 / EC110 Assembly Securing the RollerDrive in There is a nut and a washer on the shaft next to the tube. This inner nut has been the conveyor frame preassembled and secured in the correct position. Hint Do not adjust the inner nut and washer. -
Page 24: Anti-Spin Bracket
RollerDrive EC100 / EC110 Assembly Anti-spin bracket The following torque lock must be employed when using the unthreaded hexagonal shaft on the motor side. Dimensions of the anti-spin ø 7 mm (0.275 in) bracket (flat up version) 62.8 mm (2.47 in) 45 mm (1.77 in) -
Page 25: Electrical Installation
RollerDrive EC100 / EC110 Assembly Install the button head screw in the upper hole of the anti-spin bracket to secure the shaft to the anti-spin bracket. Electrical installation If you use the recommended DriveControl (see "DriveControls for the RollerDrive EC1xx", page 11), connect the motor plug to the DriveControl. -
Page 26: Initial Startup And Operation
RollerDrive EC100 / EC110 Initial startup and operation Initial startup Ensure that no objects are in contact with rotating or moving parts. Inspections before initial startup Ensure that all bolts are tightened according to the specifications. Ensure that no additional dangerous areas arise due to interfaces with other components. -
Page 27: Maintenance And Cleaning
RollerDrive EC100 / EC110 Maintenance and cleaning Warnings concerning maintenance and cleaning CAUTION Risk of injury due to improper handling or accidental motor starts Maintenance work and cleaning may only be executed by qualified and authorized persons. Only perform maintenance work after switching off the power. -
Page 28: Troubleshooting
RollerDrive EC100 / EC110 Troubleshooting Troubleshooting CAUTION Risk of injuries due to incorrect handling Troubleshooting may only be done by qualified and authorized persons. Only perform troubleshooting after switching off the power. Ensure that the RollerDrive cannot be turned on accidentally. -
Page 29: Abandonment And Disposal
RollerDrive EC100 / EC110 Abandonment and disposal Abandonment CAUTION Risk of injury due to improper handling Abandonment may only be executed by qualified and authorized persons. Only abandon the RollerDrive after switching off the power. Ensure that the RollerDrive cannot be turned on accidentally. -
Page 30: Appendix
RollerDrive EC100 / EC110 Appendix Accessories Belt Part Description Toothed belt • Gates Poly-Chain GT or similar: pitch 8 mm (0.31 in) • Toothed belt width: 11.2 mm (11.18 mm) • Hub with 18 teeth Round belt • Belts of 4 mm (0.16 in) and max. 5 mm (0.20 in) -
Page 31: Installation Declaration
The special technical documents as stated in Appendix VII B have been compiled and will be sent to the responsible authority if necessary. Person authorized to compile the technical documents: Georg Malina, Interroll Engineering GmbH, Hoeferhof 16, D - 42929 Wermelskirchen Applied EC directives: •... - Page 32 Tel + 81 42 764 2677 Concord, Ontario L4K 2N2 Tel. + 49 2193 23 259 Poland jp.sales@interroll.com Canada be.sales@interroll.com Interroll Polska Sp. z o.o. Tel +1 905 660 4426 ul. Płochocińska 85 Korea ca.sales@interroll.com Czech Republic 03-044 Warszawa Interroll (Korea) Co. Ltd.
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