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Summary of Contents for Interroll RollerDrive EC200
- Page 1 User Manual Interroll RollerDrive EC200...
- Page 2 Fax. +1 910 392 38 22 www.interroll.com Copyright The copyright of this manual remains with Interroll Corporation. This manual includes regulations and technical drawings which may not be copied or duplicated either whole or in part. Unauthorized use, publication or application of this document is prohibited.
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Page 3: Table Of Contents
Performance charts......... . . 9 DriveControls for the RollerDrive EC200 ......10 Motor plug . -
Page 4: Handling Of The User Manual
• Safe operation, maintenance and troubleshooting, disposal • Accessories Validity of the manual The manual describes the RollerDrive EC200 as it is delivered by Interroll. Special application designs require validation from Interroll and additional technical instructions. The manual is part of the... -
Page 5: Further Symbols
RollerDrive EC200 Introduction Further symbols This symbol identifies possible material damage. Information about how to avoid the damage. Important This symbol displays safety instructions. Hint This symbol marks useful and important information. This symbol marks the steps that have to be carried out. -
Page 6: Safety
Safety Safety General safety instructions The RollerDrive EC200 is designed according to the technical state of the art and is reliable in operation, once distributed. However, risks may still arise. • Risks of physical injury to the user or bystanders. -
Page 7: Risks
Risks Important The following list informs you about the various types of danger or damage that may occur while working with the RollerDrive EC200. Persons Maintenance or repair work must only be executed by authorized and qualified persons in accordance with the applicable regulations. -
Page 8: Product Information
The RollerDrive EC200 can be used in dusty and/or moist environments due to its protection class IP54 or IP66. The RollerDrive EC200 is powered by a brushless electronically commutated 24 VDC motor with an integrated 4 quadrant motor control. -
Page 9: Rollerdrive Label
Overload protection devices There are several overload protection devices installed: • Stall timing device: If the RollerDrive EC200 is stalled while there is a run command, the motor tries to restart ten times each three seconds for one second. If stall continues after these ten attemps, a failure signal is set and the RollerDrive tries to restart with a 60:1 cycle (restart for one second every 60 seconds) until the stall is removed. -
Page 10: Product Identification
Hint • UL approval is not required for RollerDrive products as they operate under a recommended maximum voltage of 30 VDC. The RollerDrive EC200 is recognized as an UL Class II product. • Mechanical performance, performance data and performance charts are on basis of 20 °C (68 °F). -
Page 11: Performance Data
RollerDrive EC200 Product information Performance data Gear ratio 12:1 16:1 36:1 48:1 64:1 Nominal torque 0.7 Nm 0.9 Nm 1.7 Nm 2.3 Nm 3.6 Nm (6.2 in-lbf) (8.0 in-lbf) (15.0 in-lbf) (20.4 in-lbf) (31.9 in-lbf) Peak torque 1.2 Nm 1.8 Nm 3.6 Nm... -
Page 12: Drivecontrols For The Rollerdrive Ec200
RollerDrive EC200 Product information DriveControls for the RollerDrive EC200 Interroll recommends using the RollerDrive EC200 in combination with the Interroll DriveControls DC-EC200/EC300 (13:1) or Z-Card EC. Hint For DriveControl details, see the corresponding operation manual, catalogs or publications on www.interroll.com. -
Page 13: Motor Plug
(also see "Speed settings", page 12) Hint In case the RollerDrive is not directly connected to the refering DriveControl or the Interroll extension cable, connect the motor plug by use of a Lumberg Fixcon Coupling 5-FKT. Pins 1 and 3 are not protected against incorrect polarity connection. -
Page 14: Speed Settings
Speed settings If you do not use the recommended DriveControl (see "DriveControls for the RollerDrive EC200", page 10), you may change the speed of the RollerDrive EC200 by altering the voltage on pin 5 of the motor plug. Input voltage of Pin 5 at motor plug is not polarity-... -
Page 15: Rl Definition
RollerDrive EC200 Product information RL definition There are two definitions of the roller length RL: • RL is mainly used in Europe and Asia • RL is mainly used in North and South America Spring loaded 11 mm (0.44 in) hex... -
Page 16: Dimensions Of Idler Cartridges
RollerDrive EC200 Product information Dimensions of idler cartridges 11 mm (0.44 in) hex, Female threaded M8 (FTM8), spring-loaded floating Straight 5 mm (0.2 in) 15.5 mm (0.61 in) O-ring hub Multi-rib hub 31 mm (1.22 in) 4 mm (0.16 in) 11 mm (0.44 in) -
Page 17: Groove Locations
RollerDrive EC200 Product information 11 mm (0.44 in) hex, Female threaded M8 (FTM8), spring-loaded floating Roller chain hub 11 mm (0.44 in) hex shaft; 3/8 in pitch; 20 teeth 16.8 mm (0.66 in) 9.5 mm (0.37 in) ø60.9 mm (2.4 in) 35 mm (1.38 in) -
Page 18: Conical Rollerdrives
For conical RollerDrives there must be a 1.8° angle compensation on the motor end to avoid bending forces on the RollerDrive. Hint For details contact Interroll, see the catalogs or refer to publications at www.interroll.com. Version 1.0 (11/2007) en Original language... -
Page 19: Transport And Storage
In case of damage, take photos of the damaged parts. To maintain the warranty, report any damage caused by transport instantly to the transport company and Interroll. Do not transfer the RollerDrives between warm and cold environments. This may cause condensing water. -
Page 20: Assembly
RollerDrive EC200 Assembly Assembly Warning notices concerning assembly CAUTION Rotating parts and accidental motor starts Risk of pinched fingers Do not insert fingers between the RollerDrive and the O-ring belt, multi-rib belt or roller chain. Install a protection device (such as a guard plate) to prevent fingers from getting trapped in the O-ring belt, multi-rib belt or roller chain. -
Page 21: Warning Notices Concerning The Electrical Installation
RollerDrive EC200 Assembly Warning notices concerning the electrical installation Risk of damage to the motor and/or the wires of the RollerDrive Observe the following notices. The electrical installation may only be executed by qualified and authorized persons. Disconnect the power before installing, removing or rewiring the RollerDrive. -
Page 22: Inserting The Rollerdrive Ec200 In The Conveyor Frame
RollerDrive EC200 Assembly Inserting the RollerDrive EC200 in the conveyor frame Inserting the motor shaft Remove the shipping tube from the RollerDrive/harness assembly. Hint Use caution when cutting the tie-wrap from the harness. Do not cut any of the sleeving or wires on the assembly. - Page 23 Use a torque wrench to tighten the bolt with 20 Nm (177 in-lbf) until the split washer is completely compressed. Hint For information about assembling the idler rollers, see the corresponding manuals or information at www.interroll.com. Version 1.0 (11/2007) en Original language...
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Page 24: Mounting Tool
RollerDrive EC200 Assembly Securing the RollerDrive in There is a nut and a washer on the shaft next to the tube. This inner nut has been the conveyor frame preassembled and secured in the correct position. Hint Do not adjust the inner nut and washer. -
Page 25: Electrical Installation
Electrical installation If you use the recommended DriveControl (see "DriveControls for the RollerDrive EC200", page 10), connect the motor plug to the DriveControl. If you do not use the DriveControl, connect your control to the pins of the motor plug (for the pin definition see "Motor plug", page 11) Version 1.0 (11/2007) en... -
Page 26: Initial Startup And Operation
RollerDrive EC200 Initial startup and operation Initial startup and operation Initial startup Inspections before initial Ensure that no objects are in contact with rotating or moving parts. startup Ensure that all bolts are tightened according to the specifications. Ensure that no additional dangerous areas arise due to interfaces to other components. -
Page 27: Maintenance And Cleaning
If a RollerDrive is damaged or broken down, it has to be replaced. Install a new RollerDrive (see "Abandonment", page 27 and see "Inserting the RollerDrive EC200 in the conveyor frame", page 20). Cleaning Increased surface friction reduces the roller speed since more power is used to overcome the resistance. -
Page 28: Troubleshooting
Wrong voltage at speed setting pin Check the voltage of the speed setting (if the RollerDrive is not operated pins at the motor plug. with the recommended Interroll DriveControl) Abnormal noise coming out of the Motor or gearbox is damaged. -
Page 29: Abandonment And Disposal
RollerDrive EC200 Abandonment and disposal Abandonment and disposal Abandonment CAUTION Risk of injury due to improper handling Abandonment may only be executed by qualified and authorized persons. Only abandon the RollerDrive after switching off the power. Ensure that the RollerDrive cannot be turned on accidentally. -
Page 30: Appendix
RollerDrive EC200 Appendix Appendix Accessories Belts Part Characteristics Toothed belt • Gates Poly-Chain GT or similar: pitch 8 mm (0.31 in) • Toothed belt width: 11.2 mm (0.44 in) • Hub with 18 teeth Round belt • Belts of 4 mm (0.16 in) and max. 5 mm (0.20 in) -
Page 31: Manufacturer's Declaration
Low Voltage Directive 2006/95/EC EMC Directive 2004/108/EC RoHS Directive 2002/95/EC Applied harmonized norms: EN ISO 12100 Part1 and Part2 Wilmington, November 7 2007 Richard Keely (VP of Manufacturing) (This declaration can be obtained at www.interroll.com, if needed.) Version 1.0 (11/2007) en Original language... - Page 32 Version 1.0 (11/2007) en Original language...
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