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Summary of Contents for Interroll DP 0080
- Page 1 INSPIRED BY EFFICIENCY User Manual Interroll Pallet Drive DP 0080 DP 0089...
- Page 2 All signs contained in this document (registered trademarks, such as logos and business designations) are the property of Interroll Trommelmotoren GmbH or third parties and may not be used, copied or distributed without prior written consent.
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Page 3: Table Of Contents
Product identification ................................12 Technical data ..................................12 Electrical data ..................................13 3.6.1 DP 0080 3-phase and DP 0089 3-phase ....................13 Dimensions ....................................13 Options and accessories Electromagnetic brake for the Pallet Drive ........................15 Asynchronous Pallet Drive with frequency inverters ..................... 16 4.2.1... - Page 4 Table of Contents 6.4.3 External motor protection ..........................23 6.4.4 Integrated thermal protection ........................23 6.4.5 Frequency inverter ............................23 6.4.6 Electromagnetic brake ............................ 24 Initial startup and operation Initial startup .................................... 25 7.1.1 Checks before the initial startup ........................25 Operation ....................................
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Page 5: Introduction
• NOTICE! The manufacturer does not accept any liability for faults or defects due to non-observance of this instruction manual. • If you still have questions after reading the instruction manual, please contact Interroll customer service. Contact persons close to you can be found on the Internet under www.interroll.com/contact. -
Page 6: Safety
The Pallet Drive may not be used as a drive for cranes or lifting devices or for the corresponding hoist ropes, cables or chains. Use of the Pallet Drive for anything other than the intended purpose is subject to approval by Interroll. Unless otherwise stated in writing and/or specified in a quote, Interroll and its dealers shall assume no liability for product damage or failure which result from failure to observe these specification and restrictions (see the chapter „Electrical data”... -
Page 7: Dangers
Safety Operators Operators have been instructed in operating and cleaning the Pallet Drive and follow the safety guidelines. Service personnel The service personnel features a technical training or has undergone training by the manufacturer and performs the maintenance and repair tasks. Electricians Persons working on electrical installations must have pertinent technical training. -
Page 8: Interfaces To Other Devices
Safety Faults during operation • Regularly check the Pallet Drive for visible damage. • In case of fumes, unusual noise or blocked or damaged materials, stop the Pallet Drive at once and ensure that the RollerDrive cannot be started accidentally. •... -
Page 9: Product Information
Product information Product information Product description The Pallet Drive is a completely enclosed electrical drive roller. It replaces external components such as motors and gears, which require frequent maintenance. The Pallet Drive can be operated in environments with heavy coarse and fine dust exposure. The Pallet Drive is driven by an asynchronous three-phase induction motor. It is available in a single power stage only and for most of the international supply voltages. -
Page 10: Type Plate Of Pallet Drive
Product information Standard design: temperature limiter, automatically switching back Service life: 10.000 cycles cos φ = 1 2,5 A 250 V AC cos φ = 0,6 1,6 A 250 V AC 1,6 A 24 V DC 1,25 A 48 V DC Service life: 2.000 cycles cos φ... - Page 11 Product information Nameplate (1) for Pallet Drive DP 0080/DP 0089 Nameplate (2) for Pallet Drive DP 0080/DP 0089 Version 1.2 (08/2022) en Translation of original operating instructions 11 of 40...
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Page 12: Product Identification
Product information 1 Connection diagram number 16 CE mark 2 Rated power 17 UKCAmark 3 Number of poles + operating mode 18 UL mark 4 Rated frequency 19 International Electrotechnical Commission: Standard for drum motors 5 Rated voltage at rated frequency 20 Type + design 6 Rated current at rated frequency 21 Installation length... -
Page 13: Electrical Data
Product information Electrical data Abbreviations see page 33. 3.6.1 DP 0080 3-phase and DP 0089 3-phase η cos φ kgcm Ω 0,07 2889 0,33 0,56 0,54 1,25 0,23 72,7 0,07 2889 0,57 0,56 0,54 1,25 0,23 72,7 Dimensions All length-related dimensions in the catalog and in these operating instructions comply with the requirements of DIN/ ISO 2768 (medium quality). - Page 14 Product information Dimensions of Pallet Drive Type DP 0080 RL+V+13 RL+V+28 DP 0089 RL+V+13 RL+V+28 Version 1.2 (08/2022) en 14 of 40 Translation of original operating instructions...
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Page 15: Options And Accessories Electromagnetic Brake For The Pallet Drive
Options and accessories Options and accessories Electromagnetic brake for the Pallet Drive The electromagnetic brake, which is available as an option, acts directly on the rotor shaft. If the power supply is interrupted, the brake is applied and holds the Pallet Drive in position until the power supply is re-established. The load held by the brake corresponds to the maximum transport weight specified for the Pallet Drive. -
Page 16: Asynchronous Pallet Drive With Frequency Inverters
However, since all Interroll Pallet Drives run in an oil bath, the risk of overheating or damage to the motor due to high voltage increase rates is extremely low. - Page 17 Options and accessories Frequency inverter parameters: Frequency inverters are usually delivered with factory settings. Given these settings, the inverter is generally not immediately ready for operation. The parameters have to be adjusted to the respective motor. For frequency inverters sold by Interroll, startup instructions specifically created for Pallet Drive for the respective frequency inverters can be supplied upon request. Maximum frequency: The Pallet Drive may be operated only in a frequency range from 10 - 50 Hz. Version 1.2 (08/2022) en Translation of original operating instructions 17 of 40...
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Page 18: Transport And Storage
70 °C (158 °F). Check each Pallet Drive for damage after transport. In the event of damage, take photos of the damaged parts. In case of a transport damage, immediately notify the carrier and Interroll to avoid losing any claims for compensation. Storage... -
Page 19: Assembly And Installation
Do not twist the motor cable. ¾ Installing the Pallet Drive 6.2.1 Positioning the Pallet Drive Ensure that the data on the type plate are correct, and match the ordered and confirmed product. The installation of a Pallet Drive is permissible only in horizontal applications. In case of doubt, contact Interroll. The Pallet Drive must be mounted horizontally with a clearance of +/- 2°. The Pallet Drive can be installed in any orientation. Version 1.2 (08/2022) en Translation of original operating instructions 19 of 40... -
Page 20: Installation Of Pallet Drive In Mounting Brackets
Assembly and installation 6.2.2 Installation of Pallet Drive in mounting brackets The mounting brackets must be sufficiently robust to withstand the motor torque. Install the brackets at the conveyor or machine frame. Ensure that the Pallet Drive is installed parallel to the transport rollers and at a right angle to the conveyor belt frame. Ensure that at least 80% of the key surfaces of the Pallet Drive are held by the mounting brackets (cable side). -
Page 21: Warning Notices Concerning The Electrical Installation
Assembly and installation Warning notices concerning the electrical installation WARNING Electrocution due to improper installation! All electrical work must only be performed by qualified electricians. ¾ Disconnect the power supply before installing, removing or rewiring the Pallet Drive. ¾ Always observe the connection instructions and ensure that the power and control circuits of the motor are ¾... - Page 22 Assembly and installation Cable connections 3-phase, 7+2-core cable, winding for 1 voltage, delta or star connection (switched internally), with brake Delta connection: Low voltage Star connection: High voltage 3-phase, 7+2-core cable, winding for 2 voltages, delta or star connection Delta connection: Low voltage Star connection: High voltage Version 1.2 (08/2022) en 22 of 40...
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Page 23: External Motor Protection
For operational safety, the motor must be safeguarded against overload with an external motor protection, as well as an integrated thermal protection; otherwise, there is no warranty if the motor fails. 6.4.5 Frequency inverter Asynchronous Pallet Drives can be operated with frequency inverters. Frequency inverters from Interroll are general adjusted to factory setting and have to be parameterized for the respective Pallet Drive. For this purpose, Interroll can supply parameterization instructions. In this case, please contact your local Interroll partner. • If no frequency inverter from Interroll is used, the frequency inverter must be correctly parameterized according to the specified motor data. Interroll can provide only very limited support for frequency inverters that are not being... -
Page 24: Electromagnetic Brake
Assembly and installation 6.4.6 Electromagnetic brake The Pallet Drive is delivered with an installed electromagnetic brake (if it does not feature a 24V DC brake). The rectifier is an accessory part and must be ordered separately from the motor. Connect the rectifier and the brake according to the connection diagrams. The rectifier has an AC input and a DC output to the brake winding. DANGER Risk of injuries when used as safety brake! When large loads are being held, the motor can unexpectedly rotate in the opposite direction. As a result, loads may fall down and hit or fatally injure persons. -
Page 25: Initial Startup And Operation
Ensure that no contact points exist between objects, conveyor belts and rotating or moving parts. Ensure that the Pallet Drive and the conveyor belt can move freely. Ensure that the belt features the correct tension according to the recommendations from Interroll. Ensure that all bolts are tightened according to the specifications. Ensure that no additional dangerous areas arise due to interfaces to other components. -
Page 26: Checks Before Every Startup
Initial startup and operation NOTICE Damage of Pallet Drive in reversing operation! Ensure that a time delay is in place between forward and reversing movement. Before reversing, the motor ¾ must come to a complete standstill. If exact speeds are required, a frequency inverter and/or encoder may have to be used. The specified rated speeds of the motor can deviate by ± 10 %. The belt speed indicated on the type plate is the calculated speed at the drum diameter under full load, rated voltage and rated frequency. -
Page 27: Maintenance And Cleaning
Attach a sign to the control station that maintenance work is in progress. Maintenance Generally, Interroll Pallet Drives do not have to be maintained and require no special care during their regular service life. Nevertheless, certain checks have to be performed at regular intervals. -
Page 28: Troubleshooting
If the Pallet Drive cannot turn freely, the gear box or the bearing may be blocked. In this case, contact the local Interroll dealer. Gear box or bearing Check by hand if the drum shell can be turned freely. If not, blocked replace Pallet Drive or contact local Interroll dealer. - Page 29 Check connections. cable connection Gear box is damaged Check by hand if the drum shell can be turned freely. If not, replace the Pallet Drive or contact the local Interroll dealer. Incorrect or faulty voltage Check the voltage supply. supply For single-phase motors: check capacitors.
- Page 30 Pallet Drive/chain Incorrect motor speed Check Pallet Drive specifications and tolerances. runs more slowly ordered/ delivered Replace Pallet Drive or contact the local Interroll dealer. than specified Pallet Drive/chain is Ensure that chain and Pallet Drive are not being blocked and all partially or intermittently rollers and drums can turn freely.
- Page 31 Excessive stops/starts Ensure that the specifications for brake and rectifier meet the requirements of the application. Wrong rectifier connected Contact Interroll. We will give you the name of the correct rectifier for the corresponding brake and application. Short circuit of brake Check continuity of winding and rectifier. winding Slow switching Wrong brake/wrong Ensure that the specifications for brake and rectifier meet the...
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Page 32: Decommissioning And Disposal
10.2 Disposal In principle, the operator is responsible for the professional and environmentally friendly disposal of the products. The implementation of the WEEE Directive 2012/19/EU in national laws must be observed. Alternatively, Interroll offers to take back the products. Contact: www.interroll.com When disposing of the Pallet Drive and its packaging, follow local and industry-specific regulations. Version 1.2 (08/2022) en 32 of 40... -
Page 33: Appendix
Appendix Appendix 11.1 List of abbreviations Electrical data in kW Rated output in kilowatt Number of poles in 1/min. Rated speed of rotor in revolutions per minute fN in Hz in Hz Rated frequency in Hz in V Rated voltage in volt in A Rated current in amperes in A Rated open-circuit current in amperes in A Maximum current in amperes cos φ... - Page 34 Appendix Connection diagrams Three-phase motor Input of electromagnetic brake Output of electromagnetic brake Brake (optional) Cos - Cosine signal 0 Cos + Cosine signal + Frequency inverter Phase 1 Phase 2 Phase 3 Neutral conductor Not connected Ref - Reference signal 0 Ref + Reference signal + Sin -...
- Page 35 Appendix Color coding Color coding of cables in the connection diagrams: bk: black gn: green pk: pink wh: white bn: brown gy: gray rd: red ye: yellow bu: blue or: orange vi/vt: violet ye/gn: yellow/green ( ): alternate color Version 1.2 (08/2022) en Translation of original operating instructions 35 of 40...
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Page 36: Translation Of The Original Declaration Of Conformity
41836 Hueckelhoven/Baal Germany hereby declares that the "incomplete machine" • Pallet Drive DP 0080; DP 0089 conforms to the applicable provisions and the associated CE marking in accordance with the aforementioned Directives. List of the coordinated standards that have been applied:... -
Page 37: Ukca Declaration Of Conformity
NN15 6NL Germany England hereby declares that the "incomplete machine" • Pallet Drive DP 0080; DP 0089 conforms to the applicable provisions and the associated UKCA marking in accordance with the aforementioned Directives. Declaration of incorporation UK Supply of Machinery (Safety) Regulations 2008... - Page 38 Appendix Version 1.2 (08/2022) en 38 of 40 Translation of original operating instructions...
- Page 39 Version 1.2 (08/2022) en Translation of original operating instructions 39 of 40...
- Page 40 INSPIRED BY EFFICIENCY © 2022 INTERROLL...
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