Related Manuals for Interroll RollerDrive EC5000 AI
Summary of Contents for Interroll RollerDrive EC5000 AI
- Page 1 INSPIRED BY EFFICIENCY Operating manual RollerDrive EC5000 AI/BI 24 V/48 V DC, Analogue Interface/Bus Interface...
- Page 2 All signs contained in this document (protected marks, such as logos and trade names) are the property of Interroll Holding AG, CH or of third parties and must not be used, copied or distributed without prior written consent.
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Page 3: Table Of Contents
Contents About this document Information about this operating manual Warning notices in this document Symbols Safety-related information State of the art Proper use Application field Improper use Qualification of personnel Dangers Injury to persons Electricity Rotating parts Heat Work environment Faults in operation Maintenance Unintentional start-up... - Page 4 Contents Rating plate RollerDrive EC5000 as a replacement for RollerDrive EC310 Product identification Technical specifications EC5000 20 W – AI/BI – 24 V DC EC5000 35 W – AI/BI – 24 V DC EC5000 50 W – AI/BI – 24 V DC EC5000 20 W –...
- Page 5 Troubleshooting Decommissioning and disposal Decommissioning Disposal Appendix 10.1 Accessories Interroll control systems Interroll High Performance power supply unit RollerDrive extension cable PolyVee belt PolyVee clamping aid PolyVee finger guard Tool 10.2 Translation of the original Declaration of Conformity Version 2.4 (03/2020) Online...
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Page 7: About This Document
The operating manual is a component of the product and contains important advice and information regarding the different operating phases of the RollerDrive. It describes the RollerDrive at the time of shipping from Interroll. The currently applicable version of this operating manual can be found online at: www.interroll.com/support/ All the information and advice in this operating manual has been compiled with respect to applicable standards and regulations as well as the current state of the art. -
Page 8: Warning Notices In This Document
About this document Warning notices in this document Warning notices are provided in the context in which danger can occur and describe the nature of the danger in question. They are structured according to the following examples: SIGNAL WORD Type and source of hazard Consequence(s) in the event of non-compliance Measure(s) for avoiding hazard ¾... -
Page 9: Symbols
About this document NOTE Denotes a situation that can lead to material damage. Preventive measures ¾ Symbols This symbol indicates useful and important information. ü This symbol indicates a requirement that must be fulfilled before carrying out assembly or repair work. This symbol indicates general information relating to safety. -
Page 10: Safety-Related Information
Safety-related information Safety-related information State of the art The RollerDrive EC5000 has been constructed with respect to applicable standards and the current state of the art and has been delivered in a condition that is safe to operate. Nevertheless, hazards can occur as a result of use. Non-compliance with the instructions in this operating manual can result in life-threatening injuries. -
Page 11: Improper Use
Safety-related information Improper use Any use that goes beyond the proper use is considered improper, unless this has been authorised by Interroll Engineering GmbH where applicable. Any modification by conversion to the RollerDrive or attachment to the RollerDrive is prohibited! The equipment must not be installed in areas in which substances could form explosive atmospheres/dust atmospheres or for application in the medical/pharmaceutical sector. -
Page 12: Dangers
Safety-related information Dangers Here, you will find information about the different types of dangers or damage that can occur in connection with the operation of the RollerDrive. Injury to persons Maintenance, installation and repair work on the unit must only be carried out by authorised technical ¾... -
Page 13: Maintenance
Safety-related information Maintenance Since the product in question requires no maintenance, it is sufficient to simply examine the RollerDrive for ¾ visible damage on a regular basis. Never open up the RollerDrive. ¾ Unintentional start-up Ensure that the RollerDrive cannot be switched on unintentionally, particularly during assembly and ¾... -
Page 14: Applicable Documentation
Applicable documentation The RollerDrive EC5000 is part of the Interroll DC Platform, consisting of: • Interroll High Performance power supply unit HP5424 or HP 5448 (24 V DC/48 V DC) • Interroll MultiControl AI/BI • RollerDrive EC5000 AI/BI (24 V DC/48 V DC) •... -
Page 15: Product Information
Product information Product information Components 1 Roller 4 Bearing seat with rating plate 2 Motor 5 Motor shaft 3 Bearing 6 Motor connector with colour ring and cable Colour rings on the connectors The motor connector features a colour ring in order to make the various versions of the RollerDrive EC5000 easily distinguishable from one another. -
Page 16: Product Description
Product information Product description The RollerDrive EC5000 can be used in both straight and curved sections and ensures a constant conveyor speed. Motors, motor electronics and gears are installed in the RollerDrive. Both interface versions (analogue/CAN bus) of the RollerDrive EC5000 are available in three different power levels: •... - Page 17 The RollerDrive recovers energy when braking the conveyed material. This results in the motor and motor electronics heating up less and improves the energy balance of the system. The Interroll control systems are equipped with a circuit that prevents an increase of voltage in the power supply.
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Page 18: Rollerdrive Ec5000 Bi With Can Bus
• Number of revolutions So-called health indicator lights and service life indicator lights have also been integrated, which can be evaluated via the connected Interroll MultiControl BI or a connected PLC. Service life indicator lights In accordance with statistically determined reference values, a signal is output when the RollerDrive reaches a service life at which a replacement is recommended. -
Page 19: Health Indicator Lights
Product information Health indicator lights So-called health or status indicator lights are used to monitor the current values of the RollerDrive. Health indicator lights are used to check the • Temperature • Power • Frequency of errors Temperature Green RollerDrive temperature OK. Yellow The temperature of the RollerDrive has reached the warning limit. -
Page 20: Various Operating Modes
Gear- dependent Further information on the CAN bus can be found in the "Interroll MultiControl BI" operating manual and the "MultiControl / RollerDrive - Start-up and Programming" supplement. The supplement document can be found in the download area at www.interroll.com Version 2.4 (03/2020) Online... -
Page 21: Rating Plate
Product information Rating plate The information on the rating plate allows the RollerDrive to be identified. This is essential to be able to use the RollerDrive as intended. Rating plate 1 Manufacturer 8 Electrical connected loads 2 Designation 9 Protection rate* 3 Type designation 10 Calendar week/year of manufacture 4 DF = Deep Frost (optional) -
Page 22: Rollerdrive Ec5000 As A Replacement For Rollerdrive Ec310
Note the different speeds as a result of the different rated speeds of the installed motors and different gear ratios. To help you select the appropriate motor rollers, Interroll has provided a configurator at: www.interroll.com RollerDrive EC310... -
Page 23: Product Identification
Product information Product identification The following information is required to identify the RollerDrive: Information Possible value Own value RollerDrive Motor type Rating plate Gear ratio Serial number Mechanical power Supply voltage Analogue/CAN bus Tube diameter 50 mm, 60 mm Tube material Stainless steel Zinc-plated steel Chromium-plated steel... -
Page 24: Technical Specifications
Product information Technical specifications EC5000 20 W – AI/BI – 24 V DC Rated voltage 24 V DC, protected extra-low voltage (PELV) Voltage range 18 to 28 V DC Rated current 1.2 A/1.4 A Starting current 3.0 A Switching threshold, signal input Safe "High": U >... -
Page 25: Ec5000 35 W - Ai/Bi - 24 V Dc
Product information EC5000 35 W – AI/BI – 24 V DC Rated voltage 24 V DC, protected extra-low voltage (PELV) Voltage range 18 to 28 V DC Rated current 2.2 A/2.4 A Starting current 5.5 A Switching threshold, signal input Safe "High": U >... -
Page 26: Ec5000 50 W - Ai/Bi - 24 V Dc
Product information EC5000 50 W – AI/BI – 24 V DC Rated voltage 24 V DC, protected extra-low voltage (PELV) Voltage range 18 to 28 V DC Rated current 3.0 A/3.4 A Starting current 7.5 A Switching threshold, signal input Safe "High": U >... -
Page 27: Ec5000 20 W - Ai/Bi - 48 V Dc
Product information EC5000 20 W – AI/BI – 48 V DC Rated voltage 48 V DC, protected extra-low voltage (PELV) Voltage range 36 to 56 V DC Rated current 0.6 A/0.7 A Starting current 1.5 A Switching threshold, signal input Safe "High": U >... -
Page 28: Ec5000 35 W - Ai/Bi - 48 V Dc
Product information EC5000 35 W – AI/BI – 48 V DC Rated voltage 48 V DC, protected extra-low voltage (PELV) Voltage range 36 to 56 V DC Rated current 1.1 A/1.2 A Starting current 2.8 A Switching threshold, signal input Safe "High": U >... -
Page 29: Ec5000 50 W - Ai/Bi - 48 V Dc
Product information EC5000 50 W – AI/BI – 48 V DC Rated voltage 48 V DC, protected extra-low voltage (PELV) Voltage range 36 to 56 V DC Rated current 1.5 A/1.7 A Starting current 3.8 A Switching threshold, signal input Safe "High": U >... -
Page 30: Performance Data
Product information Performance data EC5000 20 W – 24 V DC/48 V DC Gear Conveyor speed Rated Acceleration Continuous Breakaway ratio 50mm roller [m/s] torque torque blocking torque torque Max. Min. [Nm] * [Nm] * [Nm] * [Nm] * 2,01 0,09 0,25 0,63... -
Page 31: Ec5000 35 W - 24 V Dc/48 V Dc
Product information EC5000 35 W – 24 V DC/48 V DC Gear Conveyor speed Rated Acceleration Continuous Breakaway ratio 50mm roller [m/s] torque torque blocking torque torque Max. Min. [Nm] * [Nm] * [Nm] * [Nm] * 2,01 0,09 0,44 1,11 1,11 1,77... -
Page 32: Ec5000 50 W - 24 V Dc/48 V Dc
Product information EC5000 50 W – 24 V DC/48 V DC Gear Conveyor speed Rated Acceleration Continuous Breakaway ratio 50mm roller [m/s] torque torque blocking torque torque Max. Min. [Nm] * [Nm] * [Nm] * [Nm] * 2,01 0,09 0.63 1.58 1.58 2.54... -
Page 33: Control Systems For The Rollerdrive Ec5000
Product information Control systems for the RollerDrive EC5000 Interroll recommends that the RollerDrive EC5000 is operated in conjunction with the different Interroll control systems: Analogue interface Bus interface 24 V 48 V 24 V 48 V Control system DriveControl 20/DriveControl 54... -
Page 34: Rollerdrive Connector Ai
Product information 3.10 RollerDrive connector AI Colour Function Value Brown Input of the power supply Rated voltage: 24 V DC 48 V DC Voltage range: 18 to 28 V DC 36 to 56 V DC White Input of the rotational "Low"... -
Page 35: Rollerdrive Connector Bi
Product information Analogue speed/start signal (pin 5) Voltage range 0 to 24 V DC Stop (zero motion hold) 0 to 2.3 V DC Speed 2.3 V DC to 10 V DC 2.3 V = Minimum speed = 300 rpm 10 V = Maximum speed = 6900 rpm Max. -
Page 36: Dimensions Of The Motor Shaft
Product information 3.12 Dimensions of the motor shaft Version with degree of protection IP54 Version with degree of protection IP66 RL = Reference length/order length EL = Installation length, clearance between the side profiles 3.13 Dimensions of the bearing housings on the non-cable side PolyVee drive head with 11 mm hexagonal spring shaft PolyVee drive head with M8 internal thread attachment Round belt drive head with 11 mm hexagonal spring... - Page 37 Product information 2 grooves and conical hexagonal spring shaft 2 grooves and M8 internal thread attachment Toothed belt drive head with M8 internal thread Hexagonal spring M8 internal thread attachment attachment shaft, conical Sprocket drive head with M8 internal thread attachment Version 2.4 (03/2020) Online Translation of the original operating manual...
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Page 38: Ec5000 Ip66
Product information EC5000 IP66 2 grooves and M8 internal thread attachment M8 internal thread attachment PolyVee drive head with M8 internal thread attachment Version 2.4 (03/2020) Online 38 of 54 Translation of the original operating manual... -
Page 39: Transport And Storage
If any damage has been identified, photograph the damaged parts. ¾ In the event that damage has been incurred during transport, inform the shipping agent or Interroll ¾ immediately to ensure that you do not lose any potential damage claims. -
Page 40: Assembly And Installation
Risk of crushing due to rotating parts. Do not place your fingers between the RollerDrive and the round belt/PolyVee belt. ¾ Install protective equipment (e.g. Interroll PolyVee finger guard) to prevent fingers from getting caught in the ¾ PolyVee belt or round belt. -
Page 41: Installing The Rollerdrive
Assembly and installation Installing the RollerDrive Installing the attachment shaft NOTE Internal parts of the RollerDrive can be damaged through improper handling. Do not fit the fastening nut yet ¾ Do not bend the RollerDrive cable. Allow at least 12 mm of cable to offset tensile or pressure loads. ¾... -
Page 42: Attaching The Non-Cable Side
Assembly and installation Attaching the non-cable side Two examples are provided: Inserting the hexagonal spring shaft Press the spring shaft inwards and align the shaft so that it corresponds to the opening in the side profile. ¾ Release the hexagonal spring shaft so that it springs into the opening of the side profile. ¾... -
Page 43: Securing The Rollerdrive In The Side Profile
Tighten the screw using a torque spanner with a tightening torque of 20 Nm. ¾ If the parts used for attaching the RollerDrive are not the parts that have been supplied by Interroll, it is important to ensure that the attachment is secure enough that it will not twist. -
Page 44: Installation Tool (Accessory)
Assembly and installation Installation tool (accessory) For the installation of the PolyVee belt, we recommend using the PolyVee clamping aid, which is available as an accessory. Attach the first roller. ¾ Position the PolyVee clamping aid between the attached roller and the roller/RollerDrive that has not yet been ¾... -
Page 45: Warning Notices For Electrical Installation
Connect the RollerDrive connector to the corresponding connection of the Interroll control system. ¾ If no Interroll control system is used, an adapter cable must be used to connect the RollerDrive to the control system (for pin assignment, see „RollerDrive connector AI“ on page 34). Cutting off the RollerDrive connector will void the warranty. -
Page 46: Start-Up And Operation
Ensure that no persons are in the hazardous areas by the conveyor system. ¾ Check all protective equipment. ¾ Information on start-up can be found in the operating manual for the Interroll control system or motor control system that is used. Version 2.4 (03/2020) Online 46 of 54... -
Page 47: Operation
Start-up and operation Operation Check before every start-up Ensure that no persons are in the hazardous areas by the conveyor system. ¾ Ensure that the RollerDrive is not jammed. ¾ Check the RollerDrive for any visible damage. ¾ Check all protective equipment. ¾... -
Page 48: Maintenance And Cleaning
Maintenance and cleaning Maintenance and cleaning WARNING Risk of injury from following incorrect procedure. Maintenance and repair work must only be carried out by authorised and trained (specialist) personnel. ¾ Maintenance and repair work must only be carried out when the system has been disconnected from the ¾... -
Page 49: Cleaning
Wrong interface selection AI / BI Connect correct RollerDrive RollerDrive turns in the wrong Settings for speed and rotational Change the settings for the Interroll direction or at the wrong speed. direction are incorrect. control system. Incorrect voltage set point for Check the voltage set point. -
Page 50: Decommissioning And Disposal
Decommissioning and disposal Decommissioning and disposal CAUTION Risk of injury from following incorrect procedure. Decommissioning must only be carried out by authorised, qualified personnel. ¾ Only decommission the RollerDrive when the system has been disconnected from the power supply. ¾ Switch off the power to the RollerDrive and ensure that it cannot be unintentionally switched on again. -
Page 51: Appendix
GatewayControl Ethernet/IP S-1001732 CentralControl S-1004027 SegmentControl S-1004024 ComControl S-1004025 MultiControl AI S-1103563 MultiControl BI S-1103564 Interroll High Performance power supply unit Article Article number HP5424 S-1113899 HP5448 S-1113900 RollerDrive extension cable Article Article number Extension cable EC5000 (2 m) S-1113897 Version 2.4 (03/2020) Online... -
Page 52: Polyvee Belt
Appendix PolyVee belt Number Roller Max. weight of Article number Belt designation of ribs pitches material to be +/-1 mm conveyed (kg) S-1111211 S-1111217 S-1111220 S-1111222 S-1111224 S-1111216 S-1111219 S-1111221 S-1111223 S-1111225 PolyVee clamping aid Article Article number PolyVee clamping aid S-1101272 PolyVee finger guard Article... -
Page 53: Translation Of The Original Declaration Of Conformity
The commissioning of the incomplete machine is prohibited until the conformity of the overall machine/system in which it is installed with the EC Machinery Directive has been declared. Authorised for compiling technical documentation: Interroll Engineering GmbH, Höferhof 16, 42929 Wermelskirchen, Germany Jörg Schiffler Product Compliance Officer Interroll Engineering GmbH Wermelskirchen, 24.01.2019... - Page 54 INSPIRED BY EFFICIENCY © 2020 INTERROLL...
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