Baileigh Industrial ES-9138 Operator's Manual
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Baileigh Industrial ES-9138 Operator's Manual

Oscillating edge sander
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OPERATOR'S
MANUAL
OSCILLATING EDGE SANDER
MODEL: ES-9138
Baileigh Industrial, Inc.
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileigh.com
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator's Manual, resulting from accident, negligence, or other occurrence.
Rev. 09/2015
© 2015 Baileigh Industrial, Inc.

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Summary of Contents for Baileigh Industrial ES-9138

  • Page 1 REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC. IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.

  • Page 2: Table Of Contents

    Table of Contents THANK YOU & WARRANTY ..................1 INTRODUCTION ......................3 GENERAL NOTES ......................3 SAFETY INSTRUCTIONS ....................4 SAFETY PRECAUTIONS ....................7 TECHNICAL SPECIFICATIONS ................... 10 TECHNICAL SUPPORT ....................10 UNPACKING AND CHECKING CONTENTS ..............11 Cleaning ........................11 TRANSPORTING AND LIFTING ..................

  • Page 3: Thank You & Warranty

    THANK YOU & WARRANTY Thank you for your purchase of a machine from Baileigh Industrial. We hope that you find it productive and useful to you for a long time to come. Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or...
  • Page 4  A 30% re-stocking fee applies to all returns. Baileigh Industrial makes every effort to ensure that our posted specifications, images, pricing and product availability are as correct and timely as possible. We apologize for any discrepancies that may occur. Baileigh Industrial reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.

  • Page 5: Introduction

    After receiving your equipment remove the protective container. Do a complete visual inspection, and if damage is noted, photograph it for insurance claims and contact your carrier at once, requesting inspection. Also contact Baileigh Industrial and inform them of the unexpected occurrence. Temporarily suspend installation.

  • Page 6: Safety Instructions

    IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol.
  • Page 7 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing.
  • Page 8 MOVING BELTS CAN CRUSH AND DISMEMBER DO NOT allow fingers to get pinched between belt and belt rollers. This may pull the operator’s hand into the machine causing serious personal injury. DO NOT operate without guards in place. ENTANGLEMENT HAZARD – ROTATING PULLIES Contain long hair, DO NOT wear jewelry or loose fitting clothing.

  • Page 9: Safety Precautions

    SAFETY PRECAUTIONS Wood working can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result.
  • Page 10 11. Respiratory Protection. Wear an approved dust mask or respirator while using this machine. Continued exposure to wood dust can cause allergies or long term respiratory problems. 12. Do not overreach. Maintain proper footing and balance at all times. DO NOT reach over or across a running machine.
  • Page 11 29. Machines can eject piece parts towards the operator. Know and avoid the conditions which cause the piece part to kickback. 30. Changing Sanding Belt. DO NOT operate the sander if the belt is damaged or badly worn. Replace at once. 31.

  • Page 12: Technical Specifications

    TECHNICAL SPECIFICATIONS Power 220V / 1ph / 60Hz / 18A Motor 3hp (2.25kw) / 220V / 60Hz 11.75” x 47.63” (300 x 1210mm) Working Capacity (W x L) 9” x 138.5” (230 x 3520mm) Sanding Belt Size (W x L) 32.6”...

  • Page 13: Unpacking And Checking Contents

    UNPACKING AND CHECKING CONTENTS Your Baileigh machine is shipped complete. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. WARNING: SUFFOCATION HAZARD! Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children and animals.

  • Page 14: Transporting And Lifting

    TRANSPORTING AND LIFTING IMPORTANT: Lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced. Follow these guidelines when lifting with truck or trolley: ...

  • Page 15: Securing The Base

     It is important to maintain free area around the machine, which is required for the working place. If any long material is machined, it is necessary to have a sufficient room in front of the machine as well behind it in the places of material input and output. ...

  • Page 16: Electrical

    ELECTRICAL CAUTION: HAVE ELECTRICAL UTILITIES CONNECTED TO MACHINE BY A CERTIFIED ELECTRICIAN! Check if the available power supply is the same as listed on the machine nameplate. WARNING: Make sure the grounding wire (green) is properly connected to avoid electric shock. DO NOT switch the position of the green grounding wire if any electrical plug wires are switched during hookup.

  • Page 17: Power Cord Connection

    cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.  Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded. ...

  • Page 18: Operation Controls

    OPERATION CONTROLS CAUTION: Always wear proper eye protection with side shields, safety footwear, and leather gloves to protect from burrs and sharp edges. When handling large heavy material make sure they are properly supported. CAUTION: This machine is suited for sanding wood products only. Do not use this machine for sanding metal products.

  • Page 19: Curved Sanding

    Curved Sanding CAUTION: The dust hood must be in position over the end of the belt and secured when not doing curved sanding. Failure to place the dust hood over the end of the belt could cause serious injury. 1. The corner sanding table area is accessed by loosening the hand lever (B) and rotating the rear dust hood (A) away from the belt.

  • Page 20: Corner Table Tilting To Slant Angle Adjustment

    Corner Table Tilting To Slant Angle Adjustment The corner table angle can be adjusted tilting angle according to different workpiece angle adjust as follows: 1. Put the workpiece on the working table. 2. Loosen the bolt (A). 3. Swivel the table into the desired position with the workpiece.

  • Page 21: Machine Adjustment And Setup

    MACHINE ADJUSTMENT AND SETUP Replace the Sanding Belts 1. Disconnect the machine from power source. 2. Open the guard on the sanding unit. 3. Shift the sanding belt lever (A) to release the sanding belt tension according to the indicant direction.

  • Page 22: Work Table Position Adjustment

    Work Table Position Adjustment The table can be adjusted to different positions to accommodate different material thickness and sanding belts being used. The balanced mounting of the table allows for simple push pull adjustment by hand. 1. Loosen the adjustable hand lever (A). 2.

  • Page 23: Adjust The Miter Gauge

    Adjust the Miter Gauge The table miter gauge angle can be adjusted for the different workpiece angle requirements. Use the miter gauge easy-to-read graduation for precise set of the desired angle. 1. Loosen the lock handle (A). 2. Rotate the miter gauge into the desired position by reading the indictor scale (B).

  • Page 24: Lubrication And Maintenance

    LUBRICATION AND MAINTENANCE WARNING: Make sure the electrical disconnect is OFF before working on the machine. Maintenance should be performed on a regular basis by qualified personnel. Always follow proper safety precautions when working on or around any machinery. Daily Maintenance ...

  • Page 25: Troubleshooting

    TROUBLESHOOTING WARNING: Make sure the electrical disconnect is OFF before working on the machine. Trouble Probable Cause Remedy Machine not connected to Verify machine is connected to power. power source. Fuse blown or circuit Replace fuse, or reset circuit breaker. breaker tripped.
  • Page 26 Trouble Probable Cause Remedy Check to make certain all electrical connections are correct and properly tight. The electrical connections other than the motor are preassembled and tested at Machine will not Incorrect wiring of the unit. the factory. Therefore, the motor connections should start/restart or be checked as the highest probability for error.
  • Page 27 Trouble Probable Cause Remedy Wrong sanding belt Use coarser grit for stock removal. surface. Work burns. Never force workpiece into steel plate. Use just Feed pressure too enough pressure, and let the sanding belt do the great. work. Sanding belt burns, or clogs Adjust for slight sanding action and make quickly on...

  • Page 28: Base And Belt Parts

    BASE AND BELT PARTS...

  • Page 29: Base And Belt Parts List

    Base and Belt Parts List Item Description Qty. Machine Base Motor Starter Cover Screw Bracket Washer Spring Washer Screw Rubber Pad Washer Spring Washer Extend Base Washer Screw Support Base Washer Spring Washer Screw Sanding Belt Plate Spring Washer Screw Dust Hood Unit Bracket Washer...
  • Page 30 Item Description Qty. Spring Washer Screw Guard Plate Washer Screw "U" Handle Screw Hand Knobs Eyebolts Clipper (Male) Clipper (Female) Flat Head Socket Cap Screw, M3 x 6 Hand.Knob,1/4''...

  • Page 31: Table And Cover Parts

    TABLE AND COVER PARTS...

  • Page 32: Table And Cover Parts List

    Table and Cover Parts List Item Description Qty. Elevation Block DU Bush Seal Shaft Link Screw Spring Washer Spring Washer Screw Screw Spring Washer Washer Spring Washer Screw Adjustment Plate Screw Washer Spring Washer Screw Table Unit Bracket (R) Adjustment Base (R) Screw Spring Washer Washer...
  • Page 33 Item Description Qty. Screw Bracket (L) Adjustment Base (L) Outside Table Washer Spring Washer Screw Miter Gauge & Dowel Screw Lock Handle Pointer Spring Washer Screw Cover Screw Adjustable Hand Lever...

  • Page 34: Corner Table Parts

    CORNER TABLE PARTS...

  • Page 35: Corner Table Parts List

    Corner Table Parts List Item Description Qty. Support Base Washer Spring Washer Screw Adjustable Hand Lever Shaft Corner Table Unit Screw Spring Washer Washer Spring Washer Screw Washer Spring Washer Screw Adjustment Base Corner Sanding Table Retaining Ring Shaft Dust Hood Washer Spring Washer Screw...

  • Page 36: Drive Unit Parts

    DRIVE UNIT PARTS...

  • Page 37: Drive Unit Parts List

    Drive Unit Parts List Item Description Qty. Pillow Block Bearing Washer Spring Washer Screw Shaft Motor Base Set Screw 8ª Motor Washer Spring Washer Screw 12ª Bracket Spring Washer Screw Screw Oscillating Unit Reducer Casing Bracket Washer Spring Washer Screw Bearing Housing Bearing Spherical Bearing...
  • Page 38 Item Description Qty. Spring Washer Screw Drive Wheel Washer Spring Washer Screw...

  • Page 39: Idler Drive Parts

    IDLER DRIVE PARTS...

  • Page 40: Idler Drive Parts

    Idler Drive Parts Item Description Qty. Shaft DU Bushing Stopper Block Spring Plate Spring Washer Screw Set Screw Lever Hand Knob Screw Spring Washer Screw Spring Washer Bush Bearing Washer Wheel Adjustment Unit Bracket Spherical Bearing Washer Spring Washer Screw Washer Spring Washer Screw...
  • Page 41 Item Description Qty. Auxiliary Wheel Unit Shaft Bearing Roller Retaining Ring...

  • Page 42: Wiring Diagram

    WIRING DIAGRAM...
  • Page 43 NOTES...
  • Page 44 , WI 54220 UFEK RIVE ANITOWOC : 920. 684. 4990 F : 920. 684. 3944 HONE www.baileigh.com BAILEIGH INDUSTRIAL, INC. 1455 S. C , CA 91761 AMPUS VENUE NTARIO : 920. 684. 4990 F : 920. 684. 3944 HONE BAILEIGH INDUSTRIAL LTD. U...

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