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OPERATOR'S MANUAL
BELT / DISC SANDER
MODEL: DBG-106
Baileigh Industrial, Inc.
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileighindustrial.com
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator's Manual, resulting from accident, negligence, or other occurrence.
Rev. 03/2014
© 2014 Baileigh Industrial, Inc.
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Summary of Contents for Baileigh Industrial DBG-106
- Page 1 REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC. IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.
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Page 2: Table Of Contents
Table of Contents THANK YOU & WARRANTY ..................1 INTRODUCTION ......................3 GENERAL NOTES ......................3 SAFETY INSTRUCTIONS ....................4 SAFETY PRECAUTIONS ....................6 SAFETY REQUIREMENTS for ABRASIVE SANDING MACHINE ........6 Emergency Stop Button ....................8 TECHNICAL SPECIFICATIONS ..................9 TECHNICAL SUPPORT .................... -
Page 3: Thank You & Warranty
THANK YOU & WARRANTY Thank you for your purchase of a machine from Baileigh Industrial. We hope that you find it productive and useful to you for a long time to come. Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or... - Page 4 • A 30% re-stocking fee applies to all returns. Baileigh Industrial makes every effort to ensure that our posted specifications, images, pricing and product availability are as correct and timely as possible. We apologize for any discrepancies that may occur. Baileigh Industrial reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.
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Page 5: Introduction
After receiving your equipment remove the protective container. Do a complete visual inspection, and if damage is noted, photograph it for insurance claims and contact your carrier at once, requesting inspection. Also contact Baileigh Industrial and inform them of the unexpected occurrence. Temporarily suspend installation. -
Page 6: Safety Instructions
IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol. - Page 7 PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. DUST HAZARD Wear appropriate dust mask. Dust created while using machinery can cause cancer, birth defects, and long term respiratory damage. Be aware of the dust hazards associated with all types of materials. MOVING BELT ABRASIONS DO NOT place hands or fingers near, or in contact with sanding belt during operation.
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Page 8: Safety Precautions
SAFETY PRECAUTIONS Metal working can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. - Page 9 Examine the face of the sanding disc carefully. Excessive sanding that wears down to the backing material can tear the disc. Never use a disc which shows backing, nicks or cuts on the surface or edge or damage due to creasing or poor handling. When installing a new disc, be certain the disc is accurately centered on the drive wheel.
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Page 10: Emergency Stop Button
24. Store idle equipment. When not in use, tools must be stored in a dry location to inhibit rust. Always lock up tools and keep them out of reach of children. 25. DO NOT operate machine if under the influence of alcohol or drugs. Read warning labels on prescriptions. -
Page 11: Technical Specifications
TECHNICAL SPECIFICATIONS DBG-106 Imperial Metric 48” x 6” Belt Size (L x W) 1220mm x 152mm Belt Speed (ft. / min.) 1,653 fpm 503.8 mpm 6” x 10.5” Table Dimensions 152mm x 266mm 9.84” Disc Diameter 250mm Disc Speed 2,100 rpm 7.5”... -
Page 12: Unpacking And Checking Contents
UNPACKING AND CHECKING CONTENTS Your Baileigh machine is shipped complete in one box. Remove the machine from the packing material and check over carefully. Make certain all items are accounted for before discarding any packing material. WARNING: If any parts are missing, do not plug in the power cable, or turn the power switch on until the missing parts are obtained and installed correctly. -
Page 13: Overall Dimensions
OVERALL DIMENSIONS 29.00" 23.00" (736.60) (584.00) 20.62" 15.25" (523.75) (387.35) figure 1... -
Page 14: Getting To Know Your Machine
GETTING TO KNOW YOUR MACHINE... - Page 15 Item Part Name Table Adjustment Bolt Plastic Dust Chute Tracking Knob Disc Shroud Bearing Block Drive Motor Main Drive Belt (L-630) Auxiliary Drive Belt (L-430) Sanding / Grinding Belt Sanding / Grinding Disc Miter Gauge Belt Tightener Knob Belt Table Disc Table Emergency Stop Button Start Button...
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Page 16: Electrical
ELECTRICAL CAUTION: HAVE ELECTRICAL UTILITIES CONNECTED TO MACHINE BY A CERTIFIED ELECTRICIAN! Check if the available power supply is the same as listed on the machine nameplate. Motor Specifications Your tool is wired for 110 volt, 60Hz alternating current. Considerations •... -
Page 17: Transporting And Lifting
Extension Cord Safety Extension cord should be in good condition and meet the minimum wire gauge requirements listed below: LENGTH AMP RATING 25ft 50ft 100ft 7-10 11-12 13-16 17-20 21-30 WIRE GAUGE An undersized cord decreases line voltage, causing loss of power and overheating. All cords should use a ground wire and plug pin. -
Page 18: Installation
• Lift the machine, avoiding sudden accelerations or quick changes of direction. • Locate the machine where it is to be installed, and lower slowly until it touches the floor. • The lift truck must be able to lift at least 1.5 – 2 times the machines gross weight. •... -
Page 19: Operating Instructions And Adjustments
OPERATING INSTRUCTIONS and ADJUSTMENTS These sanders can be used to remove stock from a wide variety of machinable materials. Different materials require different grit types and grades to achieve the desired stock removal rate and surface finish. Please consult with your abrasive materials supplier for specific recommendations on the correct grit material and grade required for your specific needs. -
Page 20: Adjusting The Disc Sander Table
CAUTION: NEVER ADJUST THE ANGLE WHILE SANDER RUNNING. ALWAYS TURN THE MOTOR OFF BEFORE ADJUSTING THE ARM ANGLE. To set the arm to an angle between horizontal and vertical use a machinist’s protractor. Re-tighten both lock bolts to secure the arm. (Fig. -
Page 21: Maintenance
using the miter gauge in combination with the table tilt, it is possible to do compound angles as well. When grinding a compound angle you should always check the accuracy of your setup by sanding a piece of scrap material before doing any finish sanding on the actual work piece. -
Page 22: Tracking Adjustment
5. Remove the belt. 6. Check the drums and platen for scoring or signs of wear which might require service or replacement. 7. Check the drums for looseness which might cause tracking problems. Correct any loose condition by tightening or replacing any parts as required. 8. -
Page 23: Replacing The V-Belts
Replacing the V-Belts It is recommended to change both belts at the same time. 1. Disconnect power to the machine to prevent accidental start-ups. 2. Remove the two tables (M) & (N) from the machine. 3. Remove the disc plate (fig. 10). First remove the black plate at the bottom of the shroud (already shown removed). - Page 24 16. Install the tables back onto the sander / grinder. 17. Verify that all parts have been re-installed and tightened properly. Make sure no loose tools have been left on the machine. 18. Re-establish electrical power to the DBG-106 sander / grinder.
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Page 25: Machine Setup
MACHINE SETUP Mounting 1. Position the DBG-106 where it will be located on the shop floor. When positioning the machine, consider the type of work which will be done on it so you allow sufficient room, not only for the piece parts, but also for service to the machine. -
Page 26: Disc Table Gap Adjustment
3. If an adjustment is required, loosen the (4) hex attachment screws under the table and move the table until the dimensions are equal at both ends. 4. Tighten the (4) adjustment screws. 5. Reconnect electrical power to the machine. Disc Table Gap Adjustment 1. - Page 27 WARNING: Make sure the electrical disconnect is OFF before working on the machine. Maintenance should be performed on a regular basis by qualified personnel. Always follow proper safety precautions when working on or around any machinery. • Check daily for any unsafe conditions and fix immediately. •...
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Page 28: Electrical Schematic
ELECTRICAL SCHEMATIC 110V OVERLOAD PROTECTION SWITCH MAIN MOTOR 1.5Hp (1.11Kw) -
Page 29: Parts Identification Drawing
PARTS IDENTIFICATION DRAWING... -
Page 30: Parts Identification List
PARTS IDENTIFICATION LIST Item Description Knob M6 x 15 Coolant Cover Stand Lock Nut M6 x 8 Hex Bolt M8 x 20 Flat Washer 8mm Hex Bolt M8 Nut M8 Motor Hex Nut M8 Flat Washer 8mm Stand for Motor Hex Bolt M8 x 50 Flat Washer 10mm Hex Bolt M10 x 25... - Page 31 Item Description Phillips Head Screw M5 x 6 Block Plate Flat Washer Phillips Head Screw M5 x 6 Grinding Wheel Disc Belt Wheel 1 Flat Lock Screw M6 x 8 Belt Wheel Shaft Hex Bolt M10 x 25 Flat Washer 10mm Key 5 x 5 x 75 Spring Ring 17 for Shaft Bearing...
- Page 32 Item Description Scale Plate Flat Washer Knob Phillips Head Screw M5 x 6 Pointer Sliding Pole Supporting Body Adjusting Handle Sleeve Adjusting Handle Flat Washer Hex Nut M8 Adjusting Shaft Hex Bolt Knob Flat Washer Small Pressing Spring Hex Nut M6 Nut M6 Washer Adjusting Stand...
- Page 33 Item Description Guard Cover Phillips Head Screw M5 x 6 Flat Washer 5 Belt A Motor to Pulley, A-630 Belt B Pulley to Pulley, A-430...
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Page 34: Troubleshooting
TROUBLESHOOTING WARNING: Make sure the electrical disconnect is OFF before working on the machine. FAULT PROBABLE CAUSE REMEDY Motor will not run 1. Motor is defective. 1. Replace the motor. 2. Voltage is too low. 2. Check the power supply for the proper voltage. - Page 35 FAULT PROBABLE CAUSE REMEDY Poor Tracking (cont.) 7. Check all the bearings for 6. Worn Bearings excessive heat. Unsteady Belt 1. Slack in the abrasive belt. 1. Adjust the belt tension. Short Belt Life 1. Excessive pressure applied while 1. Allow the belt to do the cutting. grinding.
- Page 36 BAILEIGH INDUSTRIAL HOLDINGS LLC 1625 D , WI 54220 UFEK RIVE ANITOWOC : 920. 684. 4990 F : 920. 684. 3944 HONE www.baileigh.com BAILEIGH INDUSTRIAL HOLDINGS LTD. U WIFT OINT WIFT ALLEY NDUSTRIAL STATE UGBY , CV21 1QH U IDLANDS...
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What are the two belt sizes on this sander Thanks