Table of Contents
Advertisement
Quick Links
OPERATOR'S MANUAL
BELT / DISC SANDER
MODEL: DBG-106-V2
Baileigh Industrial Holdings LLC
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileigh.com
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL
HOLDINGS LLC IS PROHIBITED. Baileigh Industrial Holdings LLC, Inc. does not assume and hereby disclaims any
liability for any damage or loss caused by an omission or error in this Operator's Manual, resulting from accident,
negligence, or other occurrence.
Rev. 03/2021
© 2021 Baileigh Industrial Holdings LLC
Advertisement
Table of Contents
Related Manuals for Baileigh Industrial DBG-106-V2
Summary of Contents for Baileigh Industrial DBG-106-V2
- Page 1 REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL HOLDINGS LLC IS PROHIBITED. Baileigh Industrial Holdings LLC, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.
-
Page 2: Table Of Contents
Table of Contents THANK YOU & WARRANTY ..................1 INTRODUCTION ......................3 GENERAL NOTES ......................3 SAFETY INSTRUCTIONS ....................4 SAFETY PRECAUTIONS ....................6 Dear Valued Customer: ....................6 TECHNICAL SPECIFICATIONS ..................9 TECHNICAL SUPPORT ....................10 UNPACKING AND CHECKING CONTENTS ..............11 TRANSPORTING AND LIFTING .................. -
Page 3: Thank You & Warranty
THANK YOU & WARRANTY Thank you for your purchase of a machine from Baileigh Industrial Holdings LLC. We hope that you find it productive and useful to you for a long time to come. Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or... - Page 4 We apologize for any discrepancies that may occur. Baileigh Industrial Holdings LLC reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.
-
Page 5: Introduction
INTRODUCTION The quality and reliability of the components assembled on a Baileigh Industrial Holdings LLC machine guarantee near perfect functioning, free from problems, even under the most demanding working conditions. However, if a situation arises, refer to the manual first. If a solution cannot be found, contact the distributor where you purchased our product. -
Page 6: Safety Instructions
IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol. - Page 7 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing.
-
Page 8: Safety Precautions
CALIFORNIA PROPOSITION 65 WARNING: Cancer and Reproductive Harm. www.P65Warnings.ca.gov SAFETY PRECAUTIONS Metal working can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. - Page 9 impact resistant, protective safety glasses with side shields which comply with ANSI Z87.1 specification. Use of eye wear which does not comply with ANSI Z87.1 specification could result in severe injury from breakage of eye protection. 3. Wear leather safety gloves, arm guards, leather aprons, and safety shoes. 4.
- Page 10 19. Dress appropriate. DO NOT wear loose fitting clothing or jewelry as they can be caught in moving machine parts. Protective clothing and steel toe shoes are recommended when using machinery. Wear a restrictive hair covering to contain long hair. 20.
-
Page 11: Technical Specifications
TECHNICAL SPECIFICATIONS Electrical Motor Type Totally Enclosed Fan Cooled Motor Power 1hp (0.75kw) Motor Voltage 115V / 230V, 1ph, 60hz, Pre-Wired 115V Motor Listed FLA (full load amps) 10 / 5.5 A Power Requirements 115V, 60hz, 16A On/off Switch Toggle Switch Motor Speed 3,450 RPM Power Cord... -
Page 12: Technical Support
Feature • For added safety, the combination 6”x48” belt and 10” disc sander follows strict guidelines and electrical requirements to be UL Listed • Removable safety key switch • Quick-release tension mechanism makes belt changes quick and easy • Enclosed base protects motor from dust and debris •... -
Page 13: Unpacking And Checking Contents
UNPACKING AND CHECKING CONTENTS Your Baileigh machine is shipped complete. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. WARNING: SUFFOCATION HAZARD! Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children and animals. -
Page 14: Transporting And Lifting
TRANSPORTING AND LIFTING NOTICE: Lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced. Follow these guidelines when lifting with truck or trolley: •... - Page 15 • Remove scrap and waste materials regularly, and make sure the work area is free from obstructing objects. • If long lengths of material are to be fed into the machine, make sure that they will not extend into any aisles. •...
-
Page 16: Overall Dimensions
OVERALL DIMENSIONS 29.92" 21.46" (760.00) (545.00) 20.49" 15.35" (520.50) (390.00) -
Page 17: Getting To Know Your Machine
GETTING TO KNOW YOUR MACHINE... - Page 18 Item Part Name Panel (Remove to bolt stand to floor) Table Angle Adjustment Gauge Belt Table Miter Gauge Slot Sanding / Grinding Belt Tracking Knob Belt Tightener Lever Table Adjustment Knob Sanding / Grinding Disc Disc Table Table Adjustment Bolt Belt Arm Adjustment Bolt On/Off/E-Stop Switch with Remove Lock Out...
-
Page 19: Electrical
ELECTRICAL CAUTION: HAVE ELECTRICAL UTILITIES CONNECTED TO MACHINE BY A CERTIFIED ELECTRICIAN! Check if the available power supply is the same as listed on the machine nameplate. WARNING: Make sure the grounding wire (green) is properly connected to avoid electric shock. DO NOT switch the position of the green grounding wire if any electrical plug wires are switched during hookup. - Page 20 • Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.
-
Page 21: Voltage Change
Voltage Change This belt/disc sander is prewired for 115 volt input power, but can be converted to 230 volt input. The wiring change takes place within the motor terminal box. This is accomplished by accessing the motor by removing the full sander assembly from the base; making the change and installing the sander assembly back onto the base. -
Page 22: Electrical Diagram
Electrical Diagram... -
Page 23: Machine Setup
MACHINE SETUP Mounting 1. Position the DBG-106 where it will be located on the shop floor. When positioning the machine, consider the type of work which will be done on it so you allow sufficient room, not only for the piece parts, but also for service to the machine. 2. -
Page 24: Disc Table Miter Parallelism
Disc Table Miter Parallelism 1. Disconnect power to the machine to prevent accidental start-ups. 2. From each end of the table, measure the distance from the miter slot to the sanding /grinding disc. 3. If an adjustment is required, loosen the (4) hex attachment screws under the table and move the table until the dimensions are equal at both ends. -
Page 25: Operating Instructions And Adjustments
OPERATING INSTRUCTIONS and ADJUSTMENTS CAUTION: Always wear proper eye protection with side shields, safety footwear, and leather gloves to protect from burrs and sharp edges. When handling large heavy materials make sure they are properly supported. These sanders can be used to remove stock from a wide variety of machinable materials. Different materials require different grit types and grades to achieve the desired stock removal rate and surface finish. -
Page 26: Adjusting The Belt Sander Table
Adjusting the Belt Sander Table The belt sander table can be adjusted from a vertical position to a horizontal position or anywhere in between. To tilt the table, loosen the two bolts as indicated by the arrows using a 16mm wrench. (It is not necessary to remove the guard to pivot the table) When set at the desired angle, tighten the two bolts. -
Page 27: Using The Miter Gauge
Using the Miter Gauge The miter gauge can be used on either the disc or belt surfaces to sand or grind accurate angles on the piece part. When using the gauge alone, you can sand or grind a single angle. However, by tilting the table and using the miter gauge in combination with the table tilt, it is possible to do compound angles as well. -
Page 28: Maintenance
MAINTENANCE WARNING: Make sure the electrical disconnect is OFF before working on the machine. Maintenance should be performed on a regular basis by qualified personnel. Always follow proper safety precautions when working on or around any machinery. Sanding / Grinding Belt Replacement 1. -
Page 29: Tracking Adjustment
Tracking Adjustment 1. To adjust the tracking, power up the machine. 2. Jog the motor on and off to observe the tracking and turn the tracking knob as necessary to make the belt track in the center of the platen and drums. -
Page 30: Replacing The V-Belts
Replacing the V-Belts It is recommended to change both belts at the same time. 1. Disconnect power to the machine to prevent accidental start-ups. 2. Remove the two tables (M) & (N) from the machine. 3. Remove the disc plate. First remove the black plate at the bottom of the shroud (shown removed) to get at the 3mm setscrew, remove the access plate, loosen the setscrew and pull the plate off the shaft. - Page 31 9. Remove the four bolts securing the sander assembly to the base. 10. Using an assistant, lift the sander assembly and rotate it to expose the under side. 11. Place the sander assembly on a bench or back onto the base. Have the assistant hold the sander assembly to prevent unintended movement.
-
Page 32: Replacing Motor
Replacing motor 1. Disconnect electrical power. 2. Remove four screws from base. With assistance of a second person, lift base from stand. 3. Place base on bench with underside of base facing up. 4. Remove four hex head screws, nuts and washers from motor base. 5. -
Page 33: Lubrication And Maintenance
LUBRICATION AND MAINTENANCE WARNING: Make sure the electrical disconnect is OFF before working on the machine. Maintenance should be performed on a regular basis by qualified personnel. Always follow proper safety precautions when working on or around any machinery. • Check daily for any unsafe conditions and fix immediately. •... -
Page 34: Disc And Sander Parts Drawing - A
DISC AND SANDER PARTS DRAWING – A... -
Page 35: Disc And Sander Parts List - A
Disc and Sander Parts List – A Item Part No Description DBG106V2-02 Base DBG106V2-03 Bracket DBG106V2-04 Platen DBG106V2-05 Drive Drum DBG106V2-06 Drive Drum Shaft BB-6203ZZ Bearing 6203ZZ DBG106V2-08 Key 5 x 5 x 30 mm DBG106V2-09 Retaining Ring S-17 TS-0267041 Set Screw 1/4 x 3/8 DBG106V2-11 Pulley... - Page 36 Item Part No Description DBG106V2-35 Shaft DBG106V2-36 Driven Drum Shaft DBG106V2-37 Retaining Ring S-15 BB-6202ZZ Bearing 6202ZZ DBG106V2-39 Driven Drum DBG106V2-40 Cap Nut 1/4 DBG106V2-41 Spring TS-0680021 Flat Washer 1/4 DBG106V2-43 Threaded Rod, Belt Tracking Adjustment DBG106V2-44 Driven Drum Support TS-0051011 Hex Cap Screw 5/16 x 1/2 DBG106V2-46...
- Page 37 Item Part No Description DBG106V2-70 Knob TS-0680021 Flat Washer 1/4 DBG106V2-72 Rivet DBG106V2-73 Scale DBG106V2-74 Table Support Rod DBG106V2-75 Belt Guard TS-081C042 Pan Head Mach Screw 3/16 x 5/8 DBG106V2-78 Switch Assembly DBG106V2-79 Abrasive Belt 6 x 48, 80 Grit TS-0680021 Flat Washer 1/4 DBG106V2-83...
-
Page 38: Stand Parts Drawing - B
STAND PARTS DRAWING – B Stand Parts List – B Item Part No Description DBG106V2-101 Access Panel DBG106V2-102 Knob DBG106V2-103 Close Stand... -
Page 39: Troubleshooting
TROUBLESHOOTING WARNING: Make sure the electrical disconnect is OFF before working on the machine. Fault Possible Cause Remedy Determine reason for blown fuse/tripped breaker (such as a short Blown fuse or tripped circuit circuit or motor overload). Correct breaker. reason for fault. Replace fuse/reset breaker. - Page 40 NOTES BAILEIGH INDUSTRIAL HOLDINGS LLC 1625 D , WI 54220 UFEK RIVE ANITOWOC : 920. 684. 4990 F : 920. 684. 3944 HONE www.baileigh.com...
Need help?
Do you have a question about the DBG-106-V2 and is the answer not in the manual?
Questions and answers