Related Manuals for Baileigh Industrial EW-30
Summary of Contents for Baileigh Industrial EW-30
- Page 1 OPERATOR’S MANUAL ENGLISH WHEEL MODEL: EW-30 (B8870) Rev. 12/2016 © 2016 Baileigh Industrial, Inc.
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Page 2: Table Of Contents
Table of Contents INTRODUCTION ......................1 GENERAL NOTES ......................1 SAFETY INSTRUCTIONS ....................2 SAFETY PRECAUTIONS ....................4 Dear Valued Customer: ....................4 TECHNICAL SPECIFICATIONS ..................6 UNPACKING AND CHECKING CONTENTS ..............7 Cleaning ........................7 TRANSPORTING AND LIFTING ..................8 INSTALLATION ....................... -
Page 3: Introduction
INTRODUCTION The quality and reliability of the components assembled on a Baileigh Industrial machine guarantee near perfect functioning, free from problems, even under the most demanding working conditions. However if a situation arises, refer to the manual first. If a solution cannot be found, contact the distributor where you purchased our product. -
Page 4: Safety Instructions
Note: This symbol refers to useful information throughout the manual. IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol. - Page 5 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing.
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Page 6: Safety Precautions
SAFETY PRECAUTIONS Metal working can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. - Page 7 7. Dressing material edges. Always chamfer and deburr all sharp edges. 8. Do not force tool. Your machine will do a better and safer job if used as intended. DO NOT use inappropriate attachments in an attempt to exceed the machines rated capacity. 9.
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Page 8: Technical Specifications
TECHNICAL SPECIFICATIONS Mild Steel Capacity 14ga. (1.897mm) Aluminum Capacity (Soft) .125” (3.175mm) Throat Depth 30" (762mm) Top Wheel Dimensions 10" x 3” (254 x 76.2mm) Flat, 36”, 24”, 12”, 8”, 6”, 4”, and 2” Lower Die Edge Radius (Flat, 914, 610, 305, 203, 152, 102, and 51mm) Power Manual Shipping Dimensions... -
Page 9: Unpacking And Checking Contents
UNPACKING AND CHECKING CONTENTS Your Baileigh machine is shipped complete in one crate. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. WARNING: SUFFOCATION HAZARD! Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children and animals. -
Page 10: Transporting And Lifting
TRANSPORTING AND LIFTING IMPORTANT: Lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced. Follow these guidelines when lifting with truck or trolley: •... -
Page 11: Installation
INSTALLATION IMPORTANT: Consider the following when looking for a suitable location to place the machine: • Overall weight of the machine. • Weight of material being processed. • Sizes of material to be processed through the machine. • Space needed for auxiliary stands, work tables, or other machinery. •... -
Page 12: Anchoring The Machine
Anchoring the Machine • Once positioned, anchor the machine to the floor, as shown in the diagram. Use bolts and expansion plugs or sunken tie rods that connect through and are sized for the holes in the base of .31" the stand. -
Page 13: Material Selection
Lower Wheel Axle Lower Wheel Upper Wheel Upper Axle Latch Upper Wheel Axle Upper Wheel Bracket Frame Mounting Plates Wheel Storage Bracket (Opposite side) MATERIAL SELECTION CAUTION: It must be determined by the customer that materials being processed through the machine are NOT potentially hazardous to operator or personnel working nearby. -
Page 14: Rolling Tips
3. Turn the upper wheel knob clockwise to raise the upper wheel bracket against the frame bracket. Note: Make sure the upper wheel bracket and frame bracket edges are parallel so they slide past each other when raising the upper wheel bracket. If not, they may bind. 4. - Page 15 • Mark the workpiece with a non-permanent marker to make it easier to follow tracking patterns or contour the metal. • Try using the lightest wheel pressure possible to shape the workpiece. Too much pressure will crease or ruin the metal. •...
- Page 16 7. When the wheels reach point B, feed the workpiece in the opposite direction and return to point A. Star Pattern The star pattern is useful for shaping round workpieces. Note: Avoid rolling directly over the center of the workpiece, as too many passes could overstretch the metal.
- Page 17 Staggered Stop Pattern With this pattern, the track alternates randomly between three different sets of lines. Note: Marking the workpiece with a non- permanent marker so you can see the outside, middle and inside lines more clearly. Clean the wheels and workpiece when you are finished.
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Page 18: Selecting Lower Wheels
Selecting Lower Wheels Choose a lower wheel that will produce the contour you desire. Flat lower wheels are good for adding gentle curves to large metal panels; these wheels have wide flat surfaces profiles Domed lower wheels create tighter curves. The flat areas range from 1/8” to 3/4" (3.175 to 19.05mm). -
Page 19: Machine Adjustments
MACHINE ADJUSTMENTS Wheel Replacement A flat upper and lower wheel are preinstalled on the English wheel. The lower wheel can be replaced with any of the other lower wheel wheels. Important: Hold an upper wheel securely when installing or removing it or it may fall causing injury or damage! Wear steel toe foot-wear to protect your feet. -
Page 20: Lubrication And Maintenance
LUBRICATION AND MAINTENANCE WARNING: Maintenance should be performed on a regular basis by qualified personnel. Always follow proper safety precautions when working on or around any machinery. • Check daily for any unsafe conditions and fix immediately. • Check that all nuts and bolts are properly tightened. •... -
Page 21: Frame Assembly
FRAME ASSEMBLY... -
Page 22: Wheel Assembly
WHEEL ASSEMBLY... -
Page 23: Adjuster Assembly
ADJUSTER ASSEMBLY... -
Page 24: Parts List
Parts List Item Part Number Description Qty. EW30-6A001 SIDE PLATE 30" EW36-6A006 LEFT FRONT LEG EW30-7A001 PLATE SPACER EW36-6A003 RIGHT LEG FRONT EW36-6A004 MAIN TOP BLOCK EW36-6A008 LOWER SLIDE BLOCK EW36-6A005 SIDE PLATE EW36-6A012 SIDE PLATE REAR EW36-7A001 TOP ROLLER EW36-5A002 ADJUSTING TUBE EW36-5A004... - Page 25 Item Part Number Description Qty. M10 X 1.5 X 14 SHCS 5/16-18 X 0.5 SHCS M8 X 1.25 X 25 SHCS M12 X 1.75 X 120 SHCS M12 X 1.75 NYLON LOCK NUT M12 X 1.75 X 30 SHCS M8 X 1.25 HEX NUT M12 X 1.75 X 30 HEX FLANGE...
- Page 26 NOTES...
- Page 27 NOTES...
- Page 28 NOTES...
- Page 30 General Machinery Safety Instructions Machinery House requires you to read this entire Manual before using this machine. 1. Read the entire Manual before starting 14. Use correct amperage extension cords. machinery. Machinery may cause serious injury if Undersized extension cords overheat and lose not correctly used.
- Page 31 English Wheel Safety Instructions Machinery House requires you to read this entire Manual before using this machine. 1. Maintenance. 8. Work area hazards. Make sure all moving parts are Keep the area around the locked down before any inspection, adjustment or English Wheel machine clean from oil, tools, chips.
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