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Related Manuals for Baileigh Industrial B-948WBS
Summary of Contents for Baileigh Industrial B-948WBS
- Page 1 Operating Instructions and Parts Manual Wide Belt Sander Model B-948WBS Baileigh Industrial P.O. Box 531 Manitowoc, WI 54221-0531 Ph.: 920-684-4990 M-BA1-1537 Fax: 920-684-3944 Edition 2 02/2024 Baileigh-Sales@jpwindustries.com Copyright © 2024 Baileigh...
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Page 2: Important Safety Instructions
12. Use the right tool. Don’t force a tool or attachment to do a job it was not designed for. 13. Use only recommended accessories and follow manufacturer’s instructions pertaining to them. 14. Do not operate this machine while tired or under 1.0 IMPORTANT SAFETY the influence of drugs, alcohol, or medication. - Page 3 10. Keep all doors, covers, and guards in place and in must comply with following safety proper working order. Do not operate the machine requirements: with the doors, covers, or guards damaged or Proper dust collection is essential for the safe removed.
- Page 4 Wire Size Maintain all machine tools with care. Follow all maintenance instructions for lubricating and the Caution: For circuits that are a great distance from the changing of accessories. Do not modify or have electrical service box, the wire size must be increased makeshift repairs done to the machine.
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Page 5: Table Of Contents
2.0 Table of Contents Section Page 1.0 Important Safety Instructions ..........................2 2.0 Table of Contents ..............................5 3.0 Product Overview ..............................6 4.0 Specifications ................................. 8 5.0 Unpacking and Setup ............................. 9 6.0 Electrical Connections ............................10 6.1 Electrical Grounding ............................10 6.2 Power Connection ............................ -
Page 6: Product Overview
Technical Support handles questions on setup, operation, schematics, warranty issues, and individual parts needed. Our Technical Support department can be reached at 920-684-4990. If there are questions or comments, please contact your local supplier or Baileigh Industrial. We can also be reached at our web site: www.baileigh.com. -
Page 7: Product Dimensions
3.2 Product Dimensions Net Weight: 673lbs. (306kg) Gross Weight: 690lbs. (313kg) Overall Dimensions: 37.5” x 28.9” x 76.69” (954 x 735 x 1948mm) -
Page 8: Specifications
4.0 Specifications Table 1 Model number B-948WBS Stock number BA1-1537 Motor and Electrical Main Motor 5HP, 230V, 1Ph 25A, 4P 60Hz Start Capacitor 250VAC/400MFD Running Capacitor 400VAC/40UF Conveyor Motor 1/4HP, 1.025/0.51A, 230V, 3Ph 4P 60Hz Transformer (TC1) 100VA UL 240V, 24V... -
Page 9: Unpacking And Setup
INSTALLING MACHINE Read and understand the What You’ll Need: entire contents of this manual before attempting assembly or operation. Failure to comply may • A set of open and closed metric wrenches cause serious injury. • A large adjustable wrench •... -
Page 10: Electrical Connections
The exact method of grounding cannot be totally 6.0 Electrical Connections described here as it is dependent on local factors: • Moisture content of your soil Caution: Follow all electrical codes. This machine is tested at the factory for operation before shipment and •... -
Page 11: Dust Collection
Figure 7-1: Dust Hood Outlet Contact a reputable, qualified industrial ventilation contractor. Contact a dust collector manufacturer, such as Baileigh Industrial. Know the fire hazards of the material being processed. Some materials, such as aluminum and magnesium, require special fire extinguishing equipment. -
Page 12: Equipment Lockout
Physically disconnect all electrical power to 8.0 Equipment Lockout the machine or lockout the appropriate breakers or disconnect switches. Close all valves for air hydraulic sources and To prevent personal injury or bleed off any pressure that could result in any equipment damage when the machine is being machine movement. -
Page 13: Operating Instructions
Conveyor Belt Stop Button 9.0 Operating Instructions Conveyor Belt Speed Control Emergency Stop Button – All machine functions Before setting up, adjusting, or stop when this button is pressed. operating this machine, read, understand, and Main Power Switch follow the instructions and safety information in this owner’s manual. -
Page 14: Aligning Sanding Head
Figure 9-4: Components Component Alignment Check and adjust the center bar until both ends have equal drag on the set-up block. Steps 1-6 should provide acceptable tolerances. Figure 9-3: Abrasive Belt Tension Handle To achieve higher tolerances, consider lightly dressing the conveyor belt. End of Day Shut Down Follow the steps 1 thru 5 under Stopping the Level and Align the Pinch Rolls... -
Page 15: Adjusting Machine For Material Thickness
Raise the Pinch Rolls: sanding, grinding, or other abrasive machining operations. Refer to Section 9.6.2 How to Track the Loosen the lower jam nuts. Abrasive Belt if you have any problems with belt Tighten the upper jam nuts to raise the pinch tension or tracking. -
Page 16: Chatter Calculation Formulas
Release tension on conveyor belt when not in use for EQ 1 long periods of time. Do not over-tension the conveyor ((Cfpm x 12) ÷ (Drpm)) = Sd belt. Use only enough tension to properly drive and track the belt. Excessive tension will cause early Cfpm Conveyor speed in feet per minute failure. -
Page 17: Feed Hesitation And Work Piece Slipping
pressure. Consider problems with vibration, part feed 9.4.2 Feed Hesitation and Work Piece hesitation or the contact roll. Slipping Vibrations Feed hesitation generally shows up as a rippled or If the machine is part of a new installation, check the wavy surface on the sanded product. - Page 18 Causes Streaks – Wavy Type Belt Splice. Worn contact drum bearing. Vibration in the machine. Worn drive motor bearings. Worn idler roll bearings. Loose or worn drive belts. Flat spots on the drum. Out of balance drum or idler. Conveyor bed not feeding at a constant rate. Figure 9-9: Streaks –...
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Page 19: Sanding Head Contact Drum Care
If a dubbing trailing edge should occur, lower the Lower the drum assembly until the blocking just outfeed shoe or roll slightly. touches the contact drum. A dubbing trailing edge could be caused by Remove the two bearing retention screws that excessive infeed shoe or roll pressure. -
Page 20: Abrasive Belts
9.6 Abrasive Belts 9.6.1 Installing Abrasive Belt Refer to Figures 9-12 and 9-13 when following these instructions. Turn main power switch to OFF position and lockout. Disconnect the machine from the power source. Wait for the machine to come to a complete stop. - Page 21 left and off the end of the top roller and tripping the limit switch, perform the following adjustments: Loosen the large, knurled nut behind the adjustment tuning knob (see Figure 9-15). This will allow you to quickly adjust the belt tracking when needed.
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Page 22: Abrasive Belt Care
Apply tension to the abrasive belt by rotating the abrasive belt tension handle counterclockwise (see Figure 9-15). Close the sanding cabinet door. Turn the main power switch to the ON position. 10. Start the abrasive belt drive only and move immediately to the auto tracking window to observe the auto tracking bracket (see Figure 9- 14). -
Page 23: Conveyor Belt Care
Store abrasive belts on a rack for best results and longer belt life (see Figure 9-17). Use one rack per abrasive grit grade. Figure 9-19: Identifying the Leading Edge of Conveyor Belt Joint 9.7.2 How To Track the Conveyor Belt As the conveyor belt rotates around the conveyor bed, it can shift to one side or the other. -
Page 24: User Maintenance
10.2 Daily Machine Checks 10.0 User Maintenance Before, during, and after each use: Clean dust from machine daily or more frequently, Before doing any maintenance in needed. on the machine, turn main power switch to OFF position, lock main power switch, disconnect machine from electrical supply. -
Page 25: Monthly Machine Checks
Have all personnel stand clear of the Visually check the limit switch used in this machine. circuit for damage or mechanical by-pass which would make the system nonfunctional. Start machine sanding heads and conveyor feed drive. We recommend that you observe the machine while it is in operation. -
Page 26: Replacement Parts
11.0 Replacement Parts Replacement parts are listed on the following pages. To order parts or reach our service department, call 1-800-274- 6848 Monday through Friday, 8:00 a.m. to 5:00 p.m. Central Time. Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately. -
Page 27: Major Structure Assembly - Parts List
11.1.2 Major Structural Assembly – Parts List Index No Part No Description Size 1 ....B948WBS-01A ..Abrasive Belt Assembly ................... 1 2 ....TS-1550061 ....Flat Washer ..............M8 ........4 3 ....TS-1504041 ....Socket Head Cap Screw ..........M8x20L ......4 4 .... -
Page 28: Abrasive Belt Assembly - Exploded View
11.2.1 Abrasive Belt Assembly – Exploded View... -
Page 29: Abrasive Belt Assembly - Parts List
11.2.2 Abrasive Belt Assembly – Parts List Index No Part No Description Size 16 ......................1 B948WBS-16 Threaded Knobs Assembly 17 ....TS-1492041 ....Hex Cap Screw ............M12x40L ......4 18 ....TS-2361121 ....Lock Washer ............M12 ........8 19 .... -
Page 30: Conveyor Assembly - Exploded View
11.3.1 Conveyor Assembly – Exploded View... -
Page 31: Conveyor Assembly - Parts List
11.3.2 Conveyor Assembly – Parts List Index No Part No Description Size 54 ..........................1 J948WBSV-54 Copper Sheet 55 ....J948WBSV-55 ..... Socket Set Screw ............M8x40 ......3 56 ....TS-1540061 ....Hex Nut ................ M8 ........3 57 .... -
Page 32: Lift Structure Assembly - Exploded View
11.4.1 Lift Structure Assembly – Exploded View 11.4.2 Lift Structure Assembly – Parts List Index No Part No Description Size 90 ..........................1 J948WBSV-90 Lifting Screw 91 ....TS-1503041 ....Socket Head Cap Screw ..........M6x16L ......2 92 .... -
Page 33: Belt Cover Assembly - Exploded View
11.5.1 Belt Cover Assembly – Exploded View 11.5.2 Belt Cover Assembly – Parts List Index No Part No Description Size 106 ......................... 1 B948WBS-106 Sanding Belt Cover 107 .... B948WBS-107 ..... Sanding Belt Access Door ................... 1 108 ..... -
Page 34: Auto-Tracking Structure Assembly - Exploded View
11.6.1 Auto-Tracking Structure Assembly – Exploded View... -
Page 35: Auto-Tracking Structure Assembly - Parts List
11.6.2 Auto-Tracking Structure Assembly – Parts List Index No Part No Description Size 140 ....................1 TS-1503101 Socket Head Cap Screw M6x45L 141 .... TS-1502031 ....Socket Head Cap Screw ..........M5x12L ......2 142 ..... TS-1502061 ....Socket Head Cap Screw ..........M5x25L ......143 .... -
Page 36: Electrical Parts - Exploded View
11.7.1 Electrical Parts – Exploded View... -
Page 37: Electrical Parts - Parts List
11.7.2 Electrical Parts – Parts List Index No Part No Description Size 1-1 ..............1 J948WBSV-1-1 Conveyor Start Switch (SB5) R2PIF 1A AC24V 1-2 ..... J948WBSV-ABSS ..Abrasive Belt Start Switch (SB3) ....R2PIF 1A AC24V ....... 1 1-3 ..... -
Page 38: Stand Assembly - Exploded View
11.8.1 Stand Assembly – Exploded View 11.8.2 Stand Assembly – Parts List Index No Part No Description Size 1 ..........................2 E0010007 Long Upper Brace 2 ....E0010008 ....Short Upper Brace ....................2 3 ....E0010006 ....Leg ........................4 4 .... -
Page 39: Electrical Schematics
12.0 Electrical Schematics... -
Page 41: Warranty And Service
13.0 Warranty and Service Thank you for your purchase of a machine from Baileigh Industrial. We hope that you find it productive and useful to you for a long time to come. Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or reject the... - Page 42 Baileigh Industrial makes every effort to ensure that our posted specifications, images, pricing, and product availability are as correct and timely as possible. We apologize for any discrepancies that may occur. Baileigh Industrial reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.
- Page 43 14.0 Notes ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________...
- Page 44 BAILEIGH INDUSTRIAL 1625 D , WI 54220 UFEK RIVE ANITOWOC : 920.684.4990 F : 920.684.3944 HONE www.baileigh.com...
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