Lubricate Deck Lift Pivot; Change Fuel Filter; Check Spark Plugs; Change Hydraulic System Filter And Fluid - Exmark Lazer Z Operator's Manual

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Maintenance
6.
Pack the bearings with a NLGI grade #1
multi-purpose grease.
7.
Insert one bearing, one new seal into the wheel.
Note: Seals (Exmark P/N 103-0063) must be
replaced.
8.
If the axle assembly has had both spacer nuts
removed (or broken loose), apply a thread locking
adhesive to one spacer nut and thread onto the
axle with the wrench flats facing outward. Do
Not thread spacer nut all of the way onto the end
of the axle. Leave approximately 1/8 inch (3 mm)
from the outer surface of the spacer nut to the
end of the axle inside the nut.
9.
Insert the assembled nut and axle into the wheel
on the side of the wheel with the new seal and
bearing.
10.
With the open end of the wheel facing up, fill
the area inside the wheel around the axle full of
NLGI grade #1 multi-purpose grease.
11.
Insert the second bearing and new seal into the
wheel.
12.
Apply a thread locking adhesive to the 2nd spacer
nut and thread onto the axle with the wrench flats
facing outward.
13.
Torque the nut to 75-80 in-lb (8-9 N-m), loosen,
then re-torque to 20-25 in-lb (2-3 N-m). Make
sure axle does not extend beyond either nut.
14.
Reinstall the seal guards over the wheel hub and
insert wheel into caster fork. Reinstall caster bolt
and tighten nut fully.
Important: To prevent seal and bearing damage,
check the bearing adjustment often. Spin the
caster tire. The tire should not spin freely
(more than 1 or 2 revolutions) or have any side
play. If the wheel spins freely, adjust torque on
spacer nut until there is a slight amount of drag.
Reapply thread locking adhesive.

Lubricate Deck Lift Pivot

Service Interval: Every 100 hours
1.
Stop engine, wait for all moving parts to stop, and
remove key. Engage parking brake.
2.
Lubricate deck lift pivot with a spray type
lubricant or light oil.

Check Spark Plugs

Service Interval: Every 200 hours
Remove spark plugs, check condition and reset gaps,
or replace with new plugs. See Engine Owner's
Manual.

Change Fuel Filter

Service Interval: As required
A fuel filter is installed between the fuel tank and the
engine. Replace when necessary.
For Kohler EFI Units:
WARNING
Fuel system components are under high
pressure. The use of improper components can
result in system failure, gasoline leakage and
possible explosion.
Use only approved fuel lines and fuel filters for
high pressure systems.
Replacement Filters
Kawasaki
Kohler
Note: It is important to reinstall the fuel line hoses
and secure with plastic ties the same as they were
originally installed at the factory to keep the fuel line
away from components that could cause fuel line
damage.
Change Hydraulic System
Filter and Fluid
Service Interval: After the first 250 hours
Note: Only use Exmark Hydro Filter–Part No.
116-0164 for summer or winter.
1.
Stop engine, wait for all moving parts to stop, and
remove key. Engage parking brake.
2.
Raise the rear of machine up and support with
jack stands (or equivalent support) just high
enough to allow drive wheels to turn freely.
54
Kawasaki
P/N 49019-0027
Kohler P/N 250 050 13
Every 500 hours thereafter
(Every 250 hours if using
Mobil 1 15W50 thereafter)

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