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Hardware
User's Manual
Kühn Controls AG , Gräfenhäuser Str. 14, D-75305 Neuenbürg, Germany,
Tel. +49 (0)7082-940000
Fax +49 (0)7082-940001
www.kuehn-controls.de
sales@kuehn-controls.de
BaHw BoxX / 11.2004 E

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Summary of Contents for Comat BoxX Series

  • Page 1 Hardware User’s Manual Kühn Controls AG , Gräfenhäuser Str. 14, D-75305 Neuenbürg, Germany, Tel. +49 (0)7082-940000 Fax +49 (0)7082-940001 www.kuehn-controls.de sales@kuehn-controls.de BaHw BoxX / 11.2004 E...
  • Page 2 This will allow you to utilise the more advantageous benefits of the product. The Comat BoxX series intelligent controller uses function blocks for programming and a liquid crystal display is provided for manual programming.
  • Page 3 Note: 1. It is prohibited to plug in or pull out the AF-C232 and LCD board when Comat BoxX machine is powered. 2. The default of Comat BoxX password is 0001.
  • Page 4: Table Of Contents

    1.1 Structure of Comat BoxX......................5 1.2 Specifications and models ......................7 1.3 Features of Comat BoxX ......................8 CHAPTER II ......................10 Installation and wiring of Comat BoxX .................... 10 2.1 Installation ..........................10 2.1.1 Installation method ......................10 2.1.2 Dimensions.......................... 11 2.2 Wiring of Comat BoxX ......................
  • Page 5: Chapter I

    PLC programming (ladder diagram and instruction). In the design concept of the products of the Comat BoxX series, the PLC is combined with a writer where the program can be written directly with the functions keys on the LCD front panel. The product is very compact and lightweight despite the many functions including local and remote communication networking and monitoring.
  • Page 6 Brief introduction to Comat BoxX 1. Input of AC power 2. Input terminal 3. Communication interface 4. Operating keys 5. Output terminal (Output of relays or electronic transistor) 6. LCD display panel Fig. 1.1 Fig. 1.2 Comat BoxX, Hardware User’s Manual / 11.2004 E...
  • Page 7: Specifications And Models

    Interface between Comat BoxX and PC modem AF-BC Bridge connector between Comat BoxX and AF-MUL Quick II Comat BoxX programming software AF-Copy Copy module AF-USB Interface cable Audio cable for AF-MUL AF-AUD WAV cable for AF-MUL AF-ATL Comat BoxX, Hardware User’s Manual / 11.2004 E...
  • Page 8: Features Of Comat Boxx

    1.3 Features of Comat BoxX 1. Removable programming panel with Liquid Crystal Display There is an operating panel with LCD display on the front of the Comat BoxX (see note below). The program can be edited with the operating keys on the LCD panel.
  • Page 9 Brief introduction to Comat BoxX 8. Security cipher code function Comat BoxX is provided with a safety access code for the programs written by you. You can set your own cipher code before you write programs. The programs can be modified only after the correct access code is entered.
  • Page 10: Chapter Ii

    2. Use the screw holes on Comat BoxX for installation onto a flat surface. Fig. 2.1 Use standard DIN rail for installation The LCD board of Comat BoxX is removable. Gently lever open with a screwdriver and the LCD can easily be unplugged. Fig. 2.2...
  • Page 11: Dimensions

    Chapter 2 Installation and wiring of Comat BoxX 2.1.2 Dimensions Fig. 2.3 AF-10 Series installation dimensions (Unit: mm) Fig. 2.4 AF-20 Series installation dimensions (Unit: mm) Comat BoxX, Hardware User’s Manual / 11.2004 E...
  • Page 12: Wiring Of Comat Boxx

    Installation and wiring of Comat BoxX 2.2 Wiring of Comat BoxX Use a screwdriver with a tip width of 3mm for wiring of Comat BoxX. The cross section of the wires are determined according to the following ratings: 1 x 2.5 mm or 2 x 1.5 mm...
  • Page 13: Connecting Comat Boxx Input

    Installation and wiring of Comat BoxX 2.2.2 Connecting Comat BoxX input The inputs to Comat BoxX can be either digital such as on/off switches, photoelectric damper, sunshine switch, etc., or analogue inputs such as pressure, level element, temperature, humidity, flow, etc.
  • Page 14 Change of status from „0“ to „1“ : Triggering time min. 50ms Change of status from „1“ to „0“ : Triggering time min. 50ms Connection of the units Fig. 2.7 Fig. 2.8 AC types DC types with analog inputs Comat BoxX, Hardware User’s Manual / 11.2004 E...
  • Page 15: Connecting Of Comat Boxx Output

    1. Requirement for the relay output Various loads such as lamps, fluorescent tubes, motors, contactors, etc., can be connected to the outputs of Comat BoxX. The max. ON output current that can be supplied by the Comat BoxX controller is 8A for resistive load.
  • Page 16: Chapter Iii

    3.1.1 Ambient conditions Description Standard Specification Ambient temperature working With display: -25-55°C Without display: 0-55°C Ambient temperature transport / -40-70° C storage Relative humidity IEC 68-2-30 5-95 % No condensation Atmospheric pressure 795-1080hPa Comat BoxX, Hardware User’s Manual / 11.2004 E...
  • Page 17: Mechanical Data

    Top hat rail DIN TS 35 or screw fixing 2 x M3 (diameter of pitch circle 4,0mm) Weight AF-MUL: 210g; AF-10MR: 245g; AF-10MT: 210g; AF-20MR: 380g AF-20MT: 320g Total weight complete version with LCD Comat BoxX, Hardware User’s Manual / 11.2004 E...
  • Page 18: Electrical Data

    Frequency range 50/60Hz 47-63Hz Function reserve time (clock) 100hrs 100hrs Power consumption AF-10: 5VA/3W // 20-45mA 3W // 100-166mA (with operating panel) AF-20: 8VA/5W // 33-72mA 5W // 166-277mA AF-MUL: 4VA/1,5W // 16-36mA Comat BoxX, Hardware User’s Manual / 11.2004 E...
  • Page 19: Inputs

    Specification Input resistance 50.2kΩ Analog range 0-10V Accuracy Resolution Equivalent to software 0.1V steps Analog input used as digital input Input voltage 0 signal (inactive) 0-8V DC 1 signal (active) 12-60V DC Comat BoxX, Hardware User’s Manual / 11.2004 E...
  • Page 20: Outputs

    0,3Ω / U = I [A] x 0.3Ω = Leakage current < 100µA Switching frequency 10Hz / DC1 load Insulation Not galvanically separated Surge voltage limitation Integrated / -U < 80V peak Inductive load 0.5Hz Comat BoxX, Hardware User’s Manual / 11.2004 E...
  • Page 21: Voice Unit Af-Mul

    Recording and replay Max. 98 record blocks with a total of max. 8min (Audio) Voice output 8 (loudspeaker) Terminals 1-2; R = 1200Ω, 1mW WAV recording Terminals 3-4; 10kΩ Power consumption 4.5W Comat BoxX, Hardware User’s Manual / 11.2004 E...
  • Page 22: Chapter Iv

    Operations of the keys on the LCD display There are two methods of programming the Comat BoxX, one is to complete editing of the function diagram directly by the LCD board using the keys, whilst the other is to do the same on the computer using the programming software Quick II .
  • Page 23: Display Of Comat Boxx Status

    Status Display Frame as shown in Fig. 4.2, the user can enter into the Confirm Password Frame, as shown in Fig. 4.3. It is required by Comat BoxX to input the password value before the access is permitted. (Password must contain 4 digits).
  • Page 24: Function

    Clear the program (Clear Prg) FAB/Rom: Read program (Rom FAB) (Edit program) Modify address (FAB_Addr) Reset Modem (Modem) Set..: Setup RTC real time clock, date and password. RUN: Start running program. Fig. 4.4 Comat BoxX, Hardware User’s Manual / 11.2004 E...
  • Page 25: Set Password, Date And Time

    Ex Work password is “0001”. With <SET> you can generate your own password. Set Real Time Clock (hour: minute : second) Fig. 4.5 Set Password Frame Note: The password pre-set by the manufacture is «0001». Comat BoxX, Hardware User’s Manual / 11.2004 E...

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