Related Manuals for Seastar Solutions HO61 Series
Summary of Contents for Seastar Solutions HO61 Series
- Page 1 INSTALLATION INSTRUCTIONS AND OWNER'S MANUAL w w w . s e a s t a r s o l u t i o n s . c o m SEVENTY ONE Kicker Cable Tiebar ISO 9001 Part # HO61xx...
- Page 2 NOTICE Marine Canada Acquisition Inc. DBA SEASTAR SOLUTIONS is referred to as SeaStar Solutions throughout this publication. Don't compromise performance... use genuine SeaStar parts only! •...
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Page 3: Table Of Contents
Before proceeding with the installation of this product, read and understand ALL instructions thoroughly. SeaStar Solutions cannot accept responsibility for installations where instructions have not been followed, where substitute parts have been used, where modifications have been made to our products. -
Page 4: Before Operating Your Boat
BEFORE OPERATING YOUR BOAT FOR THE FIRST TIME Ensure that the following check list is carried out. 1. Perform system pressure test by turning helm all the way hard over and then forcing the helm another 1/4 – 1/2 turn. This must be completed in both directions. -
Page 5: Product Overview
PRODUCT OVERVIEW Before starting with this installation, ensure you have the following components, all of which will be required to complete the installation. ITEM DESCRIPTION ITEM DESCRIPTION 3/8" Nut, Nyloc ® Drive Bracket 3/8" HHCS Bolt Spacer Washer 3/8" Support Rod Rod End Sleeve Cable Long Nut Assembly... -
Page 6: Installation
INSTALLATION STEP 1: • Note location of ALL spacers on your current set up (refer to Figure 3). • Remove cylinder support brackets Existing Cylinder Installation • After noting spacer location, remove spacers and support rod – Parts Removal completely. At this time you will be left with the cylinder mounting plate attached to the steering arm only. - Page 7 HYDRAULIC STEERING KICKER CABLE TIEBAR STEP 3: • Slide support bracket over support rod • Hand tighten cable nut to the support rod Sub-Assembly (Rod/Bracket/Cable) VIEW REVERSED FOR CLARITY Figure 5. STEP 4: • Install spacers as previously noted (existing cylinder), or, as per your engine application as noted in Book #1.1 (new cylinder Spacer Installation installation).
- Page 8 HYDRAULIC STEERING KICKER CABLE TIEBAR STEP 5: • Slide greased sub-assembly through main engine steering/tilt tube. Sub-Assembly Installation (Rod/Bracket/Cable) Figure 7. STEP 6: • Install spacers/adjusting nut as noted, or, as per Book #1.1. Spacers/Adjusting Nut Installation Figure 8. SeaStar Hydraulic Steering...
- Page 9 HYDRAULIC STEERING KICKER CABLE TIEBAR STEP 7: • Using a good quality marine grease, lubricate the telescoping, 5/16" cable rod. Support Bracket/Sub- • Using a 7/8" open ended wrench, and a 7/8" deep socket, tighten Assembly Final Install support bracket nuts and torque to 50 ft-lb (see figure 9 for placement of wrench and socket).
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Page 10: Brass Bushing
HYDRAULIC STEERING KICKER CABLE TIEBAR STEP 8: • Remove bolt and stem washer as shown in Figure 10. • Install drive bracket onto cylinder ear as shown in Figure 10. Drive Plate Installation • Tighten and torque 1/2" bolts to 11 ft-lb. REMOVE 1/2"... - Page 11 • Ensure the cap seal is installed to prevent contamination in the steering/tilt tube area. (See Figure 13 on page 10.) • Install kicker engine drag link. NOTE: SeaStar Solutions does NOT provide the drag link required for the final connection, contact your engine manufacturer for this item. Kicker Cable Tiebar...
- Page 12 If interference occurs it MUST be prevented prior check for mechanical interference, to use of the vessel. contact SeaStar Solutions Technical Support. ii Complete the above noted step in ALL trim/tilt ranges and throughout the steering arc of the engine.
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Page 13: Quick Connection Instructions
QUICK CONNECTION INSTRUCTIONS The SeaStar Kicker Cable Tiebar is designed to allow a quick connection/disconnection that can assist in the following areas; • If kicker engine is bound/seized, quick disconnect will allow the continued use of the main steering gear. •... -
Page 14: Routine Maintenance
ROUTINE MAINTENANCE Following the routine maintenance schedules below in the time frame noted will ensure years of great service from your SeaStar Kicker Cable Tiebar, as well as keep you and your passengers safe from the dangers that are present while on the water. NOTICE The following schedules cover the SeaStar Kicker Cable Tiebar System ONLY. -
Page 15: Troubleshooting Guide
(wheel cannot be moved) cable and any other damaged part. 3. Steering remains locked • Main steering hardware • Refer to Book #1.1 trouble shooting, or, fault. contact SeaStar Solutions Technical after disconnecting Support. link arm REPLACEMENT PARTS CAUTION Any damaged cable and/or kicker cable tiebar parts CANNOT be repaired and MUST be replaced with a new part. -
Page 16: Statement Of Limited Warranty
In such a case SeaStar Solutions products found to be defective and covered by this warranty, will be replaced at SeaStar Solutions’ option, and returned to the customer. - Page 17 This page left intentionally blank. Kicker Cable Tiebar...
- Page 18 This page left intentionally blank. SeaStar Hydraulic Steering...
- Page 19 SEASTAR SOLUTIONS 3831 NO.6 ROAD RICHMOND, B.C. CANADA V6V 1P6 FAX 604-270-7172 www.seastarsolutions.com © 2010 MARINE CANADA ACQUISITION INC. DBA SEASTAR SOLUTIONS PRINTED IN CANADA 04/18 ISO 10592 Please scan FORM NO. 101202 REV. K this QR code and watch our latest Boating Safety video.
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