Table of Contents
Advertisement
Quick Links
Download this manual
See also:
Product Data
Preferred Series
581J 04-06
Single Package Rooftop Gas Heat/Electric Cooling Unit with
®
Puron
(R-410A) Refrigerant
CONTENTS
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Rated Indoor Airflow (cfm). . . . . . . . . . . . . . . . . . . . . . . . . 2
Pre-Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Jobsite Survey . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Step 1 - Plan for Unit Location . . . . . . . . . . . . . . . . . . . . . 6
Step 2 - Plan for Sequence of Unit Installation . . . . . . . . 7
Step 3 - Inspect Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Step 4 - Provide Unit Support. . . . . . . . . . . . . . . . . . . . . . 7
Step 5 - Field Fabricate Ductwork . . . . . . . . . . . . . . . . . . 9
Step 6 - Rig and Place Unit. . . . . . . . . . . . . . . . . . . . . . . . 9
Ductwork. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Step 8 - Install Outside Air Hood . . . . . . . . . . . . . . . . . . 11
Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Step 10 - Install Flue Hood . . . . . . . . . . . . . . . . . . . . . . . 12
Step 11 - Install Gas Piping . . . . . . . . . . . . . . . . . . . . . . 12
Step 13 - Make Electrical Connections. . . . . . . . . . . . . . 15
Perfect Humidity™ System Control Connections. . . . . . . 19
®
Low Ambient Control (Factory Option) . . . . . . . . . . . . . . 34
RTU Open Controller System . . . . . . . . . . . . . . . . . . . . . . 36
Field Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Communication Wiring - Protocols . . . . . . . . . . . . . . . . 43
Local Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Smoke Detectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Step 14 - Adjust Factory Installed Options. . . . . . . . . . . 47
Step 15 - Install Accessories . . . . . . . . . . . . . . . . . . . . . . 47
Step 16 - Check Belt Tension . . . . . . . . . . . . . . . . . . . . . 47
Pre-Start and Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
START-UP CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . CL-1
GENERAL
See Fig. 1 for 581J model number nomenclature. See Fig. 2
for unit dimensional drawings. Figure 3 shows service clear-
ance dimensions.
SAFETY CONSIDERATIONS
Improper installation, adjustment, alteration, service, main-
tenance, or use can cause explosion, fire, electrical shock or
other conditions which may cause personal injury or property
damage. Consult a qualified installer, service agency, or your
distributor or branch for information or assistance. The
Installation Instructions
Page
qualified installer or agency must use factory-authorized kits
or accessories when modifying this product. Refer to the indi-
vidual instructions packaged with the kits or accessories when
installing.
Follow all safety codes. Wear safety glasses and work
gloves. Use quenching cloths for brazing operations and have
a fire extinguisher available. Read these instructions thor-
oughly and follow all warnings or cautions attached to the
unit. Consult local building codes and appropriate national
electrical codes (in USA, ANSI/NFPA70, National Electrical
Code (NEC); in Canada, CSA C22.1) for special require-
ments.
It is important to recognize safety information. This is the
safety-alert symbol
. When you see this symbol on the unit
and in instructions or manuals, be alert to the potential for per-
sonal injury.
Understand the signal words DANGER, WARNING, CAU-
TION, and NOTE. These words are used with the safety-alert
symbol. DANGER identifies the most serious hazards which will
result in severe personal injury or death. WARNING signifies
hazards which could result in personal injury or death. CAU-
TION is used to identify unsafe practices, which may result in
minor personal injury or product and property damage. NOTE is
used to highlight suggestions which will result in enhanced instal-
lation, reliability, or operation.
WARNING
CARBON-MONOXIDE POISONING HAZARD
Failure to follow instructions could result in severe person-
al injury or death due to carbon-monoxide poisoning, if
combustion products infiltrate into the building.
Check that all openings in the outside wall around the vent
(and air intake) pipe(s) are sealed to prevent infiltration of
combustion products into the building.
Check that furnace vent (and air intake) terminal(s) are not
obstructed in any way during all seasons.
WARNING
Electrical shock can cause personal injury and death. Shut
off all power to this equipment during installation and ser-
vice. There may be more than one disconnect switch. Tag
all disconnect locations to alert others not to restore power
until work is completed.
Advertisement
Table of Contents
Related Manuals for Bryant 581J-04A
Summary of Contents for Bryant 581J-04A
-
Page 1: Table Of Contents
Preferred Series 581J 04-06 Single Package Rooftop Gas Heat/Electric Cooling Unit with ® Puron (R-410A) Refrigerant Installation Instructions CONTENTS qualified installer or agency must use factory-authorized kits or accessories when modifying this product. Refer to the indi- Page vidual instructions packaged with the kits or accessories when GENERAL . -
Page 2: Rated Indoor Airflow (Cfm)
WARNING WARNING Failure to follow this warning could result in personal FIRE HAZARD injury or death. Failure to follow this warning could result in personal Disconnect gas piping from unit when leak testing at pres- injury, death, and/or property damage. sure greater than 0.5 psig (3450 Pa). - Page 3 13 14 Unit Type Packaging and 2-Speed Indoor Fan High Efficiency Motor Gas Heat RTU A = Standard Packaging, electro mech. controls that require W7212 EconoMi$er IV B = LTL Packaging, electro mech. controls that Model require W7212 EconoMi$er IV J –...
- Page 4 Vertical Connections / Economizer Horizontal Connections / Economizer Fig. 2 — Unit Dimensional Drawing...
- Page 5 Fig. 2 — Unit Dimensional Drawing (cont)
-
Page 6: Installation
LOCATION DIMENSION CONDITION 48 in. (1219 mm) Unit disconnect is mounted on panel 18 in. (457 mm) No disconnect, convenience outlet option 18 in. (457 mm) Recommended service clearance 12 in. (305 mm) Minimum clearance 40 in. (1067 mm) Surface behind servicer is grounded (e.g., metal, masonry wall) 36 in. -
Page 7: Step 2 - Plan For Sequence Of Unit Installation
requirements. Refer to Step 12 — Install External Condensate PAD-MOUNTED INSTALLATION Trap and Line on page 14 for required trap dimensions. Prepare pad and unit supports ROOF MOUNT — Check building codes for weight distri- Check and tighten the bottom condensate drain connec- bution requirements. - Page 8 D ALT CONNECTOR CONTROL ACCESSORY ROOFCURB DRAIN POWER UNIT SIZE PKG. ACCY. POWER ACCESSORY HOLE 1’-2” ” [19] CRBTMPWR001A01 CRRFCURB001A01 [356] 1’-9 ” 1’-4” ” ” [19] ” [12.7] ” [12.7] 581J*04-06 [551] [406] [44.5] 2’-0” ” [12.7] CRBTMPWR003A01 CRRFCURB002A01 [610] NOTES: 1.
-
Page 9: Step 5 - Field Fabricate Ductwork
Fabricate supply ductwork so that the cross sectional di- mensions are equal to or greater than the unit supply duct opening dimensions for the first 18 in. (458 mm) of duct length from the unit basepan. Insulate and weatherproof all external ductwork, joints, and roof openings with counter flashing and mastic in ac- cordance with applicable codes. -
Page 10: Step 7 - Convert To Horizontal And Connect Ductwork
PLACE ALL SEAL STRIP IN PLACE REQUIRED (914-1371) BEFORE PLACING UNIT ON ROOF CURB. SPREADER BARS DUCT END "C" "A" SEE DETAIL "A" DIMENSIONS MAX WEIGHT UNIT 581J-04A 74.5 1890 38.0 33.5 581J-05A 74.5 1890 38.0 41.5 1055 581J-06A 74.5 1890 37.5... -
Page 11: Step 8 - Install Outside Air Hood
Step 8 — Install Outside Air Hood ECONOMIZER AND TWO-POSITION HOOD ECONOMIZER AND TWO POSITION DAMPER NOTE: If the power exhaust accessory is to be installed on the unit, the hood shipped with the unit will not be used and must HOOD PACKAGE REMOVAL AND SETUP (FAC- be discarded. -
Page 12: Step 9 - Relocate Latch (Units With Hinged Panels Only)
Step 11 — Install Gas Piping — Installation of the gas piping must be accordance with local building codes and with applicable national codes. In U.S.A., refer to NFPA 54/ ANSI Z223.1 National Fuel Gas Code (NFGC). In Canada, installation must be accordance with the CAN/CSA B149.1 and CAN/CSA B149.2 installation codes for gas burning appliances. - Page 13 The gas supply line can approach the unit in three ways: tend it through the access panel at the gas support bracket. horizontally from outside the unit (across the roof), thru- See Fig. 17. curb/under unit basepan (accessory kit required), or through unit basepan (factory option or accessory kit required).
-
Page 14: Step 12 - Install External Condensate Trap And Line
disconnected from the gas valve during the testing of the piping systems when test pressure is in excess of 0.5 psig (3450 Pa). Pressure test the gas supply piping system at pressures equal to or less than 0.5 psig (3450 Pa). The unit heating section must 9”... -
Page 15: Step 13 - Make Electrical Connections
The piping for the condensate drain and external trap can the source leads to the line side of the unit-mounted discon- be completed after the unit is in place. See Fig. 23. nect. (Check with local codes to ensure this method is ac- ceptable in your area.) If a de-energize via unit disconnect switch operation of the convenience outlet is desired, con- nect the source leads to the load side of the unit disconnect. - Page 16 CONVENIENCE OUTLETS CAUTION WARNING Failure to follow this caution could result in fire, intermit- tent operation, or unsatisfactory performance. Failure to follow this warning could result in personal injury Do not connect aluminum wire between disconnect or death. switch and air conditioning unit. Use only copper wire. Units with convenience outlet circuits may use multi- See Fig.
- Page 17 Slip the backing plate over the screw heads at the key- hole slots and align with the gasket; tighten the two screws until snug (do not over-tighten). Mount the weatherproof cover to the backing plate as shown in Fig. 27. Remove two slot fillers in the bottom of the cover to permit service tool cords to exit the cover.
- Page 18 Building Management System. side so the 24-v control connections can be made. Connect the control power conduit to the unit control box at this THERMOSTAT — Install a Bryant-approved accessory hole. thermostat according to installation instructions included with the accessory. For complete economizer function, se- UNITS WITHOUT THRU-BASE CONNECTIONS lect a two-stage cooling thermostat.
-
Page 19: Perfect Humidity™ System Control Connections
(See Fig. 33). Refer to the instal- tor settings at 0.14 amp for the first stage and 0.14 amp for lation instructions included with the Bryant Edge Pro- second-stage heating, when available. grammable Thermidistat device for more information. - Page 20 EDGE Pro THERMIDISTAT Unit CTB THERMOSTAT O/W2/B SRTN Perfect Humidity™ FIOP *Connection not required. Fig. 33 — Typical Rooftop Unit with Perfect Humidity ™ Adaptive Dehumidification System and Edge ® Pro Thermidistat Device Fig. 34 — Typical Perfect Humidity Adaptive Dehumidification System Humidistat Wiring...
-
Page 21: Economi$Er ® X (Factory-Installed Option)
Transformer — 100 va maximum system input EconoMi$er ® X (Factory-Installed Option) Nominal Power Consumption (at 24 Vac, 60 Hz) — 11.5 PRODUCT DESCRIPTION VA without sensors or actuators The EconoMi$er X system is an expandable economizer Relay Digital Output Rating at 30 Vac (maximum power control system, which includes a W7220 economizer module from Class 2 input only) —... - Page 22 ECONOMIZER MODULE WIRING DETAILS — Table 6 — Economizer Module - Right Hand Terminal Use Fig. 36 and Tables 5 and 6 to locate the wiring terminals Blocks for the Economizer module. LABEL TYPE DESCRIPTION NOTE: The four terminal blocks are removable. Slide out each Top Right Terminal Blocks terminal block, wire it, and then slide it back into place.
- Page 23 Table 7 — HH57AC081 Sensor Wiring Terminations • Press the (Enter) button to display the first item in the currently displayed menu. TERMINAL TYPE DESCRIPTION NUMBER LABEL S-BUS Communications S-BUS S-BUS (Enthalpy Control Sensor Bus) S-BUS Communications S-BUS S-BUS (Enthalpy Control Sensor Bus) Use Fig.
- Page 24 NOTE: Some parameters in the menus use the letters MA or The setup process uses a hierarchical menu structure that is MAT, indicating a mixed air temperature sensor location easy to use. Press the ▲ and ▼ arrow buttons to move forward before the cooling coil.
- Page 25 Table 9 — Menu Structure PARAMETER PARAMETER MENU PARAMETER DEFAULT RANGE AND NOTES VALUE INCREMENT FIRST STAGE COOLING DEMAND (Y1–IN) ECONO AVAIL YES/NO YES = economizing available; the system can use outside air for free cooling when required FIRST STAGE COOLING RELAY OUTPUT ECONOMIZING YES/NO YES = outside air being used for 1 stage cooling...
- Page 26 Table 9 — Menu Structure (cont) PARAMETER PARAMETER MENU PARAMETER DEFAULT RANGE AND NOTES VALUE INCREMENT ACT COUNT 1 to 65535 Displays number of times actuator has cycled. 1 cycles equals 180 deg. of actuator movement in any direction. ACTUATOR OK/Alarm (on Displays ERROR if voltage or torque is below actuator range.
- Page 27 Table 9 — Menu Structure (cont) PARAMETER PARAMETER MENU PARAMETER DEFAULT RANGE AND NOTES VALUE INCREMENT INSTALL 01/01/10 Display order = MM/DD/YY Setting order = DD, MM, then YY. UNITS DEG F or C Sets economizer controller in degrees Fahrenheit or Celsius EQUIPMENT CONV Conventional or...
- Page 28 Table 9 — Menu Structure (cont) PARAMETER PARAMETER MENU PARAMETER DEFAULT RANGE AND NOTES VALUE INCREMENT MAT T CAL 0.0°F ±2.5°F SUPPLY AIR TEMPERATURE CALIBRATION Allows for the operator to adjust for an out of calibration temperature sensor. OAS T CAL 0.0°F ±2.5°F OUTSIDE AIR TEMPERATURE CALIBRATION...
- Page 29 Table 9 —Menu Structure (cont) PARAMETER PARAMETER MENU PARAMETER DEFAULT RANGE AND NOTES VALUE INCREMENT SHUTDOWN ACTIVE AUX2 IN is programmed for SHUTDOWN and 24 V has been applied to AUX2 IN terminal. DMP CAL RUNNING DAMPER CALIBRATION ROUTINE RUNNING If DCV Auto enable has been programmed, when the W7220 is complet- ing a calibration on the dampers, this alarm will display.
- Page 30 Table 11 — Dry Bulb Operation No DCV (CO Sensor) — 1 Speed Fan DEMAND OUTSIDE AIR CONTROLLED GOOD TO Y1-I Y2-I Y1-O Y2-O OCCUPIED UNOCCUPIED SPEED VENTILATION (DCV) ECONOMIZE HIGH 0v/Off 0v/Off MIN POS Closed NONE HIGH 24v/On 0v/Off MIN POS Closed HIGH...
- Page 31 Table 14 — Enthalpy Operation With DCV (CO Sensor) — 1 Speed Fan DEMAND OUTSIDE AIR CONTROLLED GOOD TO Y1-I Y2-I Y1-O Y2-O OCCUPIED UNOCCUPIED SPEED VENTILATION (DCV) ECONOMIZE HIGH 0v/Off 0v/Off VENTMIN Closed HIGH 24v/On 0v/Off VENTMIN Closed HIGH 24v/On 24v/On VENTMIN...
- Page 32 Table 16 — Dry Bulb Operation With DCV (CO Sensor) — 2 Speed Fan DEMAND OUTSIDE AIR CONTROLLED GOOD TO Y1-I Y2-I Y1-O Y2-O OCCUPIED UNOCCUPIED SPEED VENTILATION (DCV) ECONOMIZE 0v/Off 0v/Off VENTMIN Closed 24v/On 0v/Off VENTMIN Closed HIGH 24v/On 24v/On VENTMIN Closed...
- Page 33 ECONOMIZING DUAL ENTHALPY AVAILABLE HIGH LIMIT NOT AVAILABLE SINGLE ENTHALPY P2 (T,RH) (T,RH) TEMPERATURE Fig. 40 — Single Enthalpy Curve Boundaries Table 19 — Single Enthalpy and Dual Enthalpy High Limit Curves POINT P1 POINT P2 ENTHALPY TEMP. DRY TEMP. ENTHALPY HUMIDITY HUMIDITY...
-
Page 34: Low Ambient Control (Factory Option)
4. When all desired parameters have been tested, press the WARNING (Menu Up) button to end the test. Failure to follow this warning could result in personal The Checkout tests can all be performed at the time of in- injury, property damage, or death. stallation or at any time during the operation of the system as a Before performing service or maintenance operations on test that the system is operable. - Page 35 Fig. 41 — Typical Perfect Humidity™ Dehumidification System Humidistat Wiring...
-
Page 36: Rtu Open Controller System
The RTU Open controller is an integrated component of the 1. BACnet is a registered trademark of ASHRAE (American Bryant rooftop unit. Its internal application programming Society of Heating, Refrigerating and Air-Conditioning Engi- provides optimum performance and energy efficiency. RTU neers). - Page 37 Fig. 43 — Typical RTU Open Controller Wiring Diagram...
- Page 38 Fig. 44 — Typical RTU Open Controller Wiring Diagram with Perfect Humidity™ System Option...
- Page 39 Table 21 — RTU Open Controller Inputs and Outputs BACNET OBJECT CONNECTION PIN POINT NAME TYPE OF I/O CHANNEL DESIGNATION NAME NUMBER(S) DEDICATED INPUTS zone_temp AI (10K Thermistor) J20—1 & 2 Analog Input 10 Space Temp / Zone Temp sa_temp AI (10K Thermistor) J2—1 &...
-
Page 40: Field Connections
The RTU Open controller requires the use of a Bryant space has a variety of options consisting of: timed override button, set sensor. A standard thermostat cannot be used with the RTU point adjustment, a LCD screen, and communication tie in. - Page 41 INDOOR AIR QUALITY (CO ) SENSOR — The door air quality sensor accessory monitors space carbon diox- ide (CO ) levels. This information is used to monitor IAQ lev- els. Several types of sensors are available, for wall mounting in the space or in return duct, with and without LCD display, and in combination with space temperature sensors.
- Page 42 SPACE RELATIVE HUMIDITY SENSOR IAQ Sensor HUMIDISTAT Perfect Humidity™ System Control Wiring In units J4-2 — equipped with the Perfect Humidity option there are two loose wires loose in the control box (one PNK and one PNK/BLK) used to control the dehumidification function of the unit. These J4-3 wires are meant to be tied to a space humidistat or thermidistat 24 VAC...
-
Page 43: Communication Wiring - Protocols
Fan Status The fan status accessory is a field-installed ac- — cessory. This accessory detects when the indoor fan is blowing air. When installing this accessory, the unit must be configured J4-1 or J4-4 + 24 VDC SUPPLY VOLTAGE ... -
Page 44: Local Access
SW3 Protocol Selection PROTOCOL Select Select BACnet MS/TP (Master) Unused Baud Baud Select Select Modbus (Slave) Unused Baud Baud N2 (Slave) Unused LonWorks Unused LEGEND DS – Dip Switch COMM OPTION NOTE: BACnet MS/TP SW3 example shown SET TO PORT SET TO MSTP 38.4k Baud Rate Selections... -
Page 45: Outdoor Air Enthalpy Control (P/N 33Csenthsw)
Access Port LOCAL ACCESS RNET PORT Connect to +12 DVC Rnet- computer’s Rnet+ CR2032 USB port Connect to UI-10 the Local UI-11 Access port USB Link Kit RTU Open Controller Fig. 60 — PC Running Field Assistant Table 22 — LEDs The LEDs on the RTU Open Controller show the status of certain functions If this LED is on... -
Page 46: Smoke Detectors
DIFFERENTIAL ENTHALPY CONTROL — Differen- the unit and smoke detector configuration to meet project re- tial enthalpy control is provided by sensing and comparing the quirements. outside air and return air enthalpy conditions. Install the out- Units equipped with factory-optional Return Air smoke de- door air enthalpy control as described above. -
Page 47: Step 14 - Adjust Factory Installed Options
Unit Without Economizer or Economizer 2 Position Damper 2 Position Damper Fig. 65 — EconoMi$er ® IV Wiring Step 14 — Adjust Factory-Installed Options Refer to separate installation instructions for information on installing these accessories. SMOKE DETECTORS — Smoke detector(s) will be con- Step 16 —... -
Page 48: Pre-Start And Start-Up
BELT TENSION METHOD — Requires belt tension gauge that measures tension in belt in units of lbs force. BLOWER PULLEY V-BELT MOTOR PULLEY MOTOR BELT DEFLECTION FORCE (LBS) BELT SMALLEST UNNOTCHED CROSS SHEAVE NOTCHED BELTS BELTS SECTION DIAMETER USED USED MOUNTING MOTOR MOUNTING 3.0-3.6... - Page 50 Copyright 2018 Bryant Heating & Cooling Systems Edition Date: 4/18 Printed in U.S.A Catalog No: II581J-4-6-01 Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations. Replaces: II581J-13...
-
Page 51: Start-Up Checklist
START-UP CHECKLIST FOR 581J 04-06 SINGLE PACKAGE ROOFTOP GAS HEATING/ELECTRIC COOLING UNIT (REMOVE AND USE FOR JOB FILE) NOTE: To avoid injury to personnel and damage to equipment or property when completing the procedures listed in this start-up checklist, use good judgment, follow safe practices, and adhere to the safety considerations/information as outlined in preceding sections of this Installation Instruction document. - Page 52 8. Open W1 restore unit to dehumid mode (Y/N) _____ 9. Open humidistat input compressor and outdoor fan stop; LSV and DSV solenoids de-energized (Y/N) _____ 10. Restore set-points for thermostat and humidistat (Y/N) _____ Copyright 2018 Bryant Heating & Cooling Systems Edition Date: 4/18 4-18A Printed in U.S.A...
Need help?
Do you have a question about the 581J-04A and is the answer not in the manual?
Questions and answers