Bryant Preferred Series Installation Instructions Manual

Bryant Preferred Series Installation Instructions Manual

04-06 single package rooftop cooling only/electric heat unit with puron (r-410a) refrigeran
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Preferred™ Series
551J 04-06 Single Package Rooftop
Cooling Only/Electric Heat Unit
with Puron
(R-410A) Refrigerant
®
CONTENTS
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . 1
DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Rated Indoor Airflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Jobsite Survey . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Step 1 - Plan for Unit Location . . . . . . . . . . . . . . . . . . . . 9
Step 3 - Inspect Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Step 4 - Provide Unit Support . . . . . . . . . . . . . . . . . . . . . 9
• ALTERNATE UNIT SUPPORT (IN LIEU OF CURB OR
Step 5 - Field Fabricate Ductwork . . . . . . . . . . . . . . . . 11
Step 6 - Rig and Place Unit . . . . . . . . . . . . . . . . . . . . . . 11
(When Required) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Step 8 - Install Outside Air Hood . . . . . . . . . . . . . . . . . 13
Step 9 - Units with Hinged Panels Only . . . . . . . . . . . . 14
Step 11 - Make Electrical Connections . . . . . . . . . . . . 14
• THERMOSTAT
Economi$er® X (Factory Option) . . . . . . . . . . . . . . . . . . 28
• ENVIRONMENTAL
• INTERFACE OVERVIEW
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53551016-01
Installation Instructions
Printed in U.S.A.
Form II551J-4-6-02
Smoke Detectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Step 13 - Install Accessories . . . . . . . . . . . . . . . . . . . . . . 41
Step 14 - Check Belt Tension . . . . . . . . . . . . . . . . . . . . . 41
Pre-Start and Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
START-UP CHECKLIST . . . . . . . . . . . . . . . . . . . . . . .CL-1

SAFETY CONSIDERATIONS

Installation and servicing of air-conditioning equipment can be
hazardous due to system pressure and electrical components.
Only trained and qualified service personnel should install, re-
pair, or service air-conditioning equipment.
Untrained personnel can perform basic maintenance functions
of cleaning coils and filters and replacing filters. All other op-
erations should be performed by trained service personnel.
When working on air-conditioning equipment, observe precau-
tions in the literature, tags and labels attached to the unit, and
other safety precautions that may apply.
Follow all safety codes, including ANSI (American National
Standards Institute) Z223.1. Wear safety glasses and work
gloves. Use quenching cloth for unbrazing operations. Have
fire extinguisher available for all brazing operations.
It is important to recognize safety information. This is the safe-
ty-alert symbol
. When you see this symbol on the unit and
in instructions or manuals, be alert to the potential for personal
injury.
Understand the signal words DANGER, WARNING, CAU-
TION, and NOTE. These words are used with the safety-alert
symbol. DANGER identifies the most serious hazards which
will result in severe personal injury or death. WARNING signi-
fies hazards which could result in personal injury or death.
CAUTION is used to identify unsafe practices, which may re-
sult in minor personal injury or product and property damage.
NOTE is used to highlight suggestions which will result in en-
hanced installation, reliability, or operation.
WARNING
Electrical shock can cause personal injury and death. Shut
off all power to this equipment during installation. There
may be more than one disconnect switch. Tag all disconnect
locations to alert others not to restore power until work is
completed.
Pg 1
1-2020
Replaces: II551J-4-6-01

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Summary of Contents for Bryant Preferred Series

  • Page 1: Table Of Contents

    Preferred™ Series 551J 04-06 Single Package Rooftop Cooling Only/Electric Heat Unit with Puron (R-410A) Refrigerant ® Installation Instructions CONTENTS • ENTHALPY SETTINGS • CHECKOUT SAFETY CONSIDERATIONS ..... 1 •...
  • Page 2: Model Number Nomenclature And

    WARNING CAUTION UNIT OPERATION AND SAFETY HAZARD PERSONAL INJURY HAZARD Failure to follow this warning could cause personal injury, Failure to follow this caution may result in personal injury. death and/or equipment damage. Sheet metal parts may have sharp edges or burrs. Use care R-410A refrigerant systems operate at higher pressures and wear appropriate protective clothing, safety glasses and than standard R-22 systems.
  • Page 3 Position: 9 10 11 12 13 14 15 16 17 Example: Unit Type Packaging 551 - High Efficiency Cooling RTU A = Standard Packaging B = LTL Packaging, electro mech. controls that require W7212 EconoMi$er IV Model C = Standard Packaging, electro mech. ®...
  • Page 4 Fig. 2 — 551J 04-06 Units Built On and After 4/15/2019...
  • Page 5 Fig. 3 — 551J 04-06 Units Built Prior to 4/15/2019...
  • Page 6 Fig. 4 — 551J 04-06 Corner Weights and Clearances...
  • Page 7 Fig. 5 — 551J 04-06 Base Rail Details...
  • Page 8 Fig. 6 — 551J 04-06 Thru-the-Base Charts...
  • Page 9: Installation

    INSTALLATION Rig and place unit. Install outdoor air hood. Jobsite Survey Install condensate line trap and piping. Complete the following checks before installation. Make electrical connections. Consult local building codes and the NEC (National Elec- trical Code) ANSI/NFPA 70 for special installation Install other accessories.
  • Page 10 ROOF CURB NOTES: POWER WIRING CONTROL WIRING ACCESSORY CONVENIENCE CONNECTOR PKG. ACC. GAS CONNECTION TYPE GAS FITTING ACCESSORY # 1. ROOFCURB ACCESSORY IS SHIPPED DISASSEMBLED. FITTING FITTING OUTLET WIRING CONNECTOR 2. INSULATED PANELS: 25.4 [1"] THK. POLYURETHANE FOAM, 44.5 [1-3/4] # DENSITY. 14"...
  • Page 11: Alternate Unit Support

    WARNING PERSONAL INJURY HAZARD Failure to follow this warning could cause personal injury. For vertical supply and return units, tools or parts could drop into ductwork and cause an injury. Install a 90 degree turn in the return ductwork between the unit and the conditioned space.
  • Page 12: Step 7 - Convert To Horizontal And Connect Ductwork

    "B" DETAIL "A" 36"- 54" PLACE ALL SEAL STRIP IN PLACE REQUIRED (914-1371) BEFORE PLACING UNIT ON ROOF CURB. SPREADER BARS DUCT END "C" "A" SEE DETAIL "A" DIMENSIONS UNIT MAX WEIGHT 551J 04 74.5 1890 36.5 33.5 551J 05 74.5 1890 36.5...
  • Page 13: Step 8 - Install Outside Air Hood

    Step 8 — Install Outside Air Hood ECONOMIZER AND TWO-POSITION HOOD NOTE: If the power exhaust accessory is to be installed on the ECONOMIZER AND TWO-POSITION DAMPER HOOD unit, the hood shipped with the unit will not be used and must be PACKAGE REMOVAL AND SETUP (FACTORY OPTION) discarded.
  • Page 14: Step 9 - Units With Hinged Panels Only

    DIVIDER OUTSIDE HOOD CONDENSATE PAN (SIDE VIEW) ALTERNATE STANDARD DRAIN PLUG CLEANABLE BOTTOM DRAIN SIDE DRAIN (FACTORY-INSTALLED) ALUMINUM FILTER FILTER Fig. 19 — Condensate Drain Pan (Side View) BAROMETRIC RELIEF FILTER CLIP MINIMUM PITCH Fig. 17 — Economizer Filter Installation 1˝...
  • Page 15: Units With Factory-Installed Non-Fused

    field power leads. See Convenience Outlets on page 16 for pow- Units Without Single Point Box, Disconnect or HACR Option er transformer connections. 1-ph Belt Drive IFM The field power wires are connected to the unit at line-side pres- Direct Drive IFM sure lugs on compressor contactor C and indoor fan contactor Equip GR Lug...
  • Page 16: Units Without Factory-Installed Non-Fused Disconnect

    Field-Install the NFD Shaft and Handle UNITS WITHOUT FACTORY-INSTALLED NON-FUSED DISCONNECT Remove unit front panel (see Fig. 2 and 3). When installing units, provide a disconnect switch per NEC Remove (3) hex screws on the NFD enclosure — (2) on the (National Electrical Code) of adequate size.
  • Page 17 Non-Powered Convenience Outlet PWD-CO TRANSFORMER This type requires the field installation of a general-purpose CONVENIENCE 125-v 15A circuit powered from a source elsewhere in the OUTLET GFCI building. Observe national and local codes when selecting wire size, fuse or breaker requirements, and disconnect switch size and location.
  • Page 18: Factory Option Thru-Base Connections

    Duty Cycle The unit-powered convenience outlet has a duty cycle limita- tion. The transformer is intended to provide power on an inter- LOW VOLTAGE CONDUIT mittent basis for service tools, lamps, etc; it is not intended to CONNECTOR provide 15 amps loading for continuous duty loads (such as electric heaters for overnight use).
  • Page 19: Units Without Thru-Base Connections (Electrical Connections)

    THERMOSTAT the corner post; then feed the wires through the raceway built Select a Bryant-approved accessory thermostat. When electric into the corner post to the control box. Pull the wires over to heat is installed in the 551J unit, the thermostat must be capa-...
  • Page 20: Heat Anticipator Settings

    RACEWAY DISCONNECT EMT OR RIGID CONDUIT SINGLE CENTER MANUAL RESET MOUNTING (FIELD-SUPPLIED) POINT BOX POST LIMIT SWITCH LOCATION HEATER COVERS SINGLE POINT MAIN BRACKET AND HEATER HEATER HEATER CONTROL CONDUIT MOUNTING MODULE MODULE MOUNTING DRIP BOOT SCREW (LOCATION 1) (LOCATION 2) BRACKET CONTROL WIRE TERMINAL BLOCK Fig.
  • Page 21: Perfect Humidity™ Control Connections

    modules, connect the VIO lead from Heater #2 to the same ter- CONTROL minal with WHT lead from Heater #1 (see Fig. 39). BUSHING CONTROL BOARD SINGLE TO 24V TRANS POINT BOX MOUNTING SCREWS DRIP BOOT BRACKET MOUNTING SCREWS POWER WIRES FOAM BUSHING...
  • Page 22 Fig. 40 — Typical Perfect Humidity Adaptive Dehumidification System Humidistat Wiring Programable Thermostat Unit CTB THERMOSTAT O/W2/B SRTN Perfect Humidity™ FIOP *Connection not required. Fig. 41 — Typical Rooftop Unit with Perfect Humidity Adaptive Dehumidification System and Programmable Thermostat...
  • Page 23 Fig. 42 — Electro-Mechanical Control Wiring Diagram...
  • Page 24 Fig. 43 — Electro-Mechanical Control Wiring Diagram with Perfect Humidity System...
  • Page 25 Fig. 44 — Electro-Mechanical Control Power Wiring Diagram...
  • Page 26 Fig. 45 — RTU Open System Control Wiring Diagram...
  • Page 27 Fig. 46 — RTU Open System Control Wiring Diagram with Perfect Humidity System...
  • Page 28: Economi$Er® X (Factory Option)

    Economi$er ® X (Factory Option) User Interface Provides status for normal operation, setup parameters, check- The EconoMi$er X system is an expandable economizer con- out tests, and alarm and error conditions with a 2-line 16 char- trol system, which includes a W7220 economizer module (con- acter LCD display and four button keypad.
  • Page 29: Economizer Module Wiring Details

    Storage Temperature Table 3 — Economizer Module - Left Hand Terminal –40°F to 150°F (–40°C to 65°C) Blocks Shipping Temperature LABEL TYPE DESCRIPTION –40°F to 150°F (–40°C to 65°C) Top Left Terminal Block Relative Humidity 20k NTC Mixed Air Temperature Sensor (Polarity 5% to 95% RH non-condensing and COM Insensitive Connection)
  • Page 30 SENSOR (HOT) BLACK YELLOW ANALOG BROWN – ORANGE GREEN POWER SUPPLY. PROVIDE DISCONNECT Switch MEANS AND OVERLOAD PROTECTION AS REQUIRED. Label Fig. 50 — CO Sensor Wiring INTERFACE OVERVIEW This section describes how to use the EconoMi$er ® X user in- Switches terface for: •...
  • Page 31: Setup And Configuration

    Press the ▲ button to increase (change) the displayed param- • CHECKOUT eter value. • ALARMS Press the ▼ button to decrease (change) the displayed param- NOTE: Some parameters in the menus use the letters MA or eter value. MAT, indicating a mixed air temperature sensor location before the cooling coil.
  • Page 32 Table 7 — W7220 Menu Structure* PARAMETER PARAMETER EXPANDED PARAMETER NAME MENU PARAMETER DEFAULT RANGE AND Notes VALUE INCREMENT † FIRST STAGE COOLING DEMAND (Y1–IN) ECON AVAIL YES/NO YES = economizing available; the system can use outside air for free cooling when required FIRST STAGE COOLING RELAY OUTPUT ECONOMIZING YES/NO...
  • Page 33 Table 7 — W7220 Menu Structure* (cont) PARAMETER PARAMETER EXPANDED PARAMETER NAME MENU PARAMETER DEFAULT RANGE AND Notes VALUE INCREMENT † EXHAUST STAGE 2 RELAY OUTPUT Output of AUX1 O terminal Displays ON when damper position reaches programmed EXH2 OUT ON/OFF percentage set point.
  • Page 34 Table 7 — W7220 Menu Structure* (cont) PARAMETER PARAMETER EXPANDED PARAMETER NAME MENU PARAMETER DEFAULT RANGE AND Notes VALUE INCREMENT † Display order = MM/DD/YY INSTALL 01/01/10 Setting order = DD, MM, then YY. UNITS DEG °F °F or °C Sets economizer controller in degrees Fahrenheit or Celsius CONV CONV = conventional;...
  • Page 35 Table 7 — W7220 Menu Structure* (cont) PARAMETER PARAMETER EXPANDED PARAMETER NAME MENU PARAMETER DEFAULT RANGE AND Notes VALUE INCREMENT † RETURN AIR TEMPERATURE CALIBRATION RA T CAL 0.0°F ± 2.5°F Allows for the operator to adjust for an out of calibration temperature sensor.
  • Page 36 Table 7 — W7220 Menu Structure* (cont) PARAMETER PARAMETER EXPANDED PARAMETER NAME MENU PARAMETER DEFAULT RANGE AND Notes VALUE INCREMENT † ACTUATOR VOLTAGE LOW ACT UNDER V Voltage received by actuator is above expected range. ALARMS ACTUATOR VOLTAGE HIGH ACT OVER V (cont) Voltage received by actuator is below expected range.
  • Page 37 Table 10 — Dry Bulb Operation with DCV (CO Sensor) — 1 Speed Fan DEMAND OUTSIDE AIR CONTROLLED GOOD TO Y1-I Y2-I FAN SPEED Y1-O Y2-O OCCUPIED UNOCCUPIED VENTILATION (DCV) ECONOMIZE High 0-v/Off 0-v/Off Closed VENTMIN High 24-v/On 0-v/Off Closed VENTMIN High 24-v/On...
  • Page 38: Enthalpy Settings

    ECONOMIZING DUAL ENTHALPY AVAILABLE HIGH LIMIT NOT AVAILABLE SINGLE ENTHALPY P2 (T,RH) (T,RH) TEMPERATURE Fig. 52 — Single Enthalpy Curve Boundaries Table 13 — Single Enthalpy and Dual Enthalpy High Limit Curves POINT P1 POINT P2 ENTHALPY TEMP. DRY TEMP. ENTHALPY HUMIDITY HUMIDITY...
  • Page 39: Troubleshooting

    Units equipped with factory-optional return air smoke detec- tors require a relocation of the sensor module at unit installa- CAUTION tion. See Fig. 53 for the as-shipped location. Completing Return Air Smoke Sensor Installation EQUIPMENT DAMAGE HAZARD Unscrew the two screws holding the return air smoke detector Failure to follow this caution may result in equipment damage.
  • Page 40 STEP 1 STEP 2 STEP 3 Fig. 54 — Completing Installation of Return Air Smoke Sensor Fig. 55 — EconoMi$er IV Wiring...
  • Page 41: Step 12 - Adjust Factory-Installed Options

    Step 12 — Adjust Factory-Installed Options BELT DEFLECTION FORCE - SEE TABLE 1 SMOKE DETECTORS Smoke detector(s) will be connected at the Controls Connec- DEFLECTION = BELT SPAN tions Board, at terminals marked “Smoke Shutdown.” Cut jumper JMP 3 when ready to energize unit. STRAIGHT ECONOMI$ER IV OCCUPANCY SWITCH EDGE...
  • Page 42 © 2020 Bryant Heating & Cooling Systems Cat. No. 04-53551016-01 Edition Date: 1-2020 Printed in U.S.A. Form No: II551J-4-6-02 Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations. Replaces: II551J-4-6-01...
  • Page 43: Start-Up Checklist

    Start-Up Checklist for 551J 04-06 Single Package Rooftop Cooling Only/Electric Heat Unit (Remove and use for job file) NOTE: To avoid injury to personnel and damage to equipment or property when completing the procedures listed in this start-up checklist, use good judgment, follow safe practices, and adhere to the safety considerations/information as outlined in pre- ceding sections of this Installation Instruction document.
  • Page 44 8. Open W1 restore unit to dehumid mode (Y/N) _____ 9. Open humidistat input compressor and outdoor fan stop; LSV and DSV solenoids de-energized (Y/N) _____ 10. Restore set-points for thermostat and humidistat (Y/N) _____ © 2020 Bryant Heating & Cooling Systems Cat. No. 04-53551016-01 Edition Date: 1-2020 Printed in U.S.A.

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Preferred 551j

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