Maintenance; Maintenance Tools And Equipment; Preventive Maintenance - Javo Plus M2.0 User Manual

User manual for Javo Plus M2.0
Version 22300779

7. Maintenance

Follow all the instructions given in this manual, in particular the instructions in the Safety Section.
This machine must be maintained by qualified personnel in compliance with the warnings on the machine and in
compliance with the user manual.
Keep hands, hair, loose clothing and/or jewelry, etc., clear of moving parts of the machine. Wear suitable
garments without loose parts. Wear suitable work shoes.
Do not remove any connections or guards while the machine is turned on. The machine may be used only when
all protective devices and safeguards are correctly fitted and ready for use.
Always pull the plug from the socket before carrying out maintenance work. Some items of personal protective
equipment must be worn when carrying out maintenance work (see subsection 2.3).
Warn the operating personnel that maintenance work is going to be carried out before beginning the work.
Interrupt the power supply, when possible, before inspecting or carrying out maintenance on the machine: turn
the power switch to off, lock the power switch so that it cannot be turned to on and unplug the power cable from
the plug box. When the power supply needs to remain connected to carry out specific work on the machine then
call in an extra person who can operate the emergency stop switch.
7.1. Maintenance tools and equipment
A set of tools supplied with the machine comprises:
A. Hex key 4 mm
B. Hatch key
C. Open end wrench, 24-27 mm
D. Open end wrench, 17-19mm
E. Open end wrench, 10-13mm
7.2. Preventive maintenance
The following maintenance instructions are based on normal use. The maintenance frequency should be increased
for intensive use or use in extreme conditions.
Item
Machine
Soil bin
Elevator and belts
Elevator buckets
Materials in the machine
Drill unit
Grease fittings
Gearbox
Oil seal
Safety components
Icons
Electrical system
Electric motors
1x per... Notes
Blow clean with compressed air at the end of each day to avoid problems
Day with the pot track jamming, etc. Soil residues often remain on/in the pot
track, drill, drill drive and elevator.
Day Empty. See the "Emptying soil bin" subsection.
Day Check tension. See the "Assembly, installation and commissioning" Section.
Day Clean. See the "Cleaning elevator buckets" subsection.
Remove any pots or other materials than have fallen into the machine before
Day
it is turned on again.
40 hours Lubricate drill unit, see "Lubricating drill unit" subsection.
6 Grease the grease fittings on the elevator flange bearing (2x) and pot track
months drive shaft (3x).
Check oil level (3/4 full is OK). Add HTx 320 oil if necessary. When you doubt
6
whether the oil in the gearbox is HTx 320, then drain the gearbox and fill with
months
HTx 320 oil.
6
Check for leaks.
months
Week Test the safety circuit. See the "Testing safety circuit" subsection.
Week Check legibility and replace if necessary.
Year Check for damage.
Year Remove dust.
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