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DigiCore Technology (Pty) Ltd
P.O. Box 68270
Highveld Park, 0169
South Africa
+27(0)12 450 2222
Ctrack iS100 Series II
Installation Manual
DCT-MAN-228
CONFIG CONTROLLED
This document is the confidential proprietary information of DigiCore Technology (Pty) Ltd. Copyright in and ownership of this entire
document and its contents rests with DigiCore Technology (Pty) Ltd. No portion of or extract from this document may be
reproduced, quoted or utilised for any purpose whatsoever without the prior written consent of DigiCore Technology (Pty) Ltd.
APPROVAL
Revision
02
Date
0
05 December 2012
Author
J Marais
Reviewer
E Louw
Approved by
M Combrink
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Table of Contents
Summary of Contents for DigiCore Technology Ctrack iS100 Series II
- Page 1 This document is the confidential proprietary information of DigiCore Technology (Pty) Ltd. Copyright in and ownership of this entire document and its contents rests with DigiCore Technology (Pty) Ltd. No portion of or extract from this document may be reproduced, quoted or utilised for any purpose whatsoever without the prior written consent of DigiCore Technology (Pty) Ltd.
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Page 2: Table Of Contents
DigiCore Technology (Pty) Ltd Manual P.O. Box 68270, Highveld Park 0169, South Africa Ctrack iS100 Series II Installation Manual DCT-MAN-228 TABLE OF CONTENTS INTRODUCTION ....................7 1.1. PURPOSE OF THIS MANUAL ......................... 7 1.2. SCOPE OF DOCUMENT ........................... 7 BASIC DESCRIPTION ..................8 RECOMMENDED TOOL KIT ................ - Page 3 DigiCore Technology (Pty) Ltd Manual P.O. Box 68270, Highveld Park 0169, South Africa Ctrack iS100 Series II Installation Manual DCT-MAN-228 WIRING RULES ....................19 7.1. Cable Routing ............................19 7.2. MOUNTING THE UNIT ..........................19 7.3. GPS Antenna Installation ........................20 WIRING CONNECTIONS &...
- Page 4 DigiCore Technology (Pty) Ltd Manual P.O. Box 68270, Highveld Park 0169, South Africa Ctrack iS100 Series II Installation Manual DCT-MAN-228 DOCUMENT HISTORY Date Author Revision Description of Change(s) 16 July 2012 J Marais New Installation Manual 05 December J Marais...
- Page 5 DigiCore Technology (Pty) Ltd Manual P.O. Box 68270, Highveld Park 0169, South Africa Ctrack iS100 Series II Installation Manual DCT-MAN-228 DISCLAIMER Information provided in this manual is intended to be accurate and reliable. However, the DigiCore Group and its employees assume no responsibility for its use, nor for any infringements of rights of third parties which might result from its use.
- Page 6 DigiCore Technology (Pty) Ltd Manual P.O. Box 68270, Highveld Park 0169, South Africa Ctrack iS100 Series II Installation Manual DCT-MAN-228 ABBREVIATIONS AND DEFINITIONS The following words, expressions and abbreviations shall herein before and hereafter have the meanings ascribed to them unless inconsistent with the meaning of the requirement: ABBREVIATIONS &...
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Page 7: Introduction
1.2. SCOPE OF DOCUMENT To provide a complete understanding of the Ctrack iS100 Series II unit ranging from junior to senior technicians as well as to ensure that installations are carried out in a manner that will ensure the accuracy of all logged data. This document is also intended for the first time Ctrack installer. -
Page 8: Basic Description
DCT-MAN-228 2. BASIC DESCRIPTION Ctrack iS100 Series II is a unit with GPS and GSM connectivity, which is able to determine an object’s coordinates together with other environmental conditions and transfer them via the GSM network. The iS100 Series II has inputs and outputs which enable the monitoring of events like driver behaviour.Basic... -
Page 9: Recommended Tool Kit
DigiCore Technology (Pty) Ltd Manual P.O. Box 68270, Highveld Park 0169, South Africa Ctrack iS100 Series II Installation Manual DCT-MAN-228 3. RECOMMENDED TOOL KIT All Tools and Test equipment listed below are catered for Light and Heavy vehicles. 3.1. TOOLS Screw Drivers –... -
Page 10: Test Equipment
DigiCore Technology (Pty) Ltd Manual P.O. Box 68270, Highveld Park 0169, South Africa Ctrack iS100 Series II Installation Manual DCT-MAN-228 Water proof tape 12 and 24 Volt 5 pin 30Amp Automotive Relays Solder Black Cable Ties: 205mm by 4.7mm (part no. T50R) and 395mm by 4.7mm (part no.T50L) -
Page 11: Interface Overlay
DigiCore Technology (Pty) Ltd Manual P.O. Box 68270, Highveld Park 0169, South Africa Ctrack iS100 Series II Installation Manual DCT-MAN-228 4. INTERFACE OVERLAY 4.1. POWER SUPPLY The iS100 Series II needs external power to charge the internal rechargeable battery. If there is adequate charge in the internal battery external power may be removed. -
Page 12: Wiring Interface
DigiCore Technology (Pty) Ltd Manual P.O. Box 68270, Highveld Park 0169, South Africa Ctrack iS100 Series II Installation Manual DCT-MAN-228 4.2. WIRING INTERFACE 4.3. CONNECTOR PIN OUT DESCRIPTION COMPANY CONFIDENTIAL Revision: 02 05 December 2012 Page 12 of 26 © DigiCore Technology (Pty) Ltd... -
Page 13: External Gps Antenna
DCT-MAN-228 4.4. EXTERNAL GPS ANTENNA The Ctrack iS100 Series II features an internal and optional external GPS antenna. The switching between the two antennas is automatically handled by the application, depending on which antenna has the best GPS signal reception. -
Page 14: Led Description
Ctrack iS100 Series II Installation Manual DCT-MAN-228 4.6. LED DESCRIPTION There are 4 LEDs on the Ctrack iS100 Series II which can be used for determining the state of the unit. Their functions are as follows: Led No Colour Function Led 1... -
Page 15: Led 3 - Orientation
DigiCore Technology (Pty) Ltd Manual P.O. Box 68270, Highveld Park 0169, South Africa Ctrack iS100 Series II Installation Manual DCT-MAN-228 4.6.3. LED 3 - Orientation Green State Description System not orientated. Needs finalization command to start first phase (HPA HPA in progress after command was issued Fast Flash VPA in progress. -
Page 16: Vehicle Inspection
RPM-counter. Never install a system in a faulty vehicle. If any fault exists which could affect the operation of the Ctrack iS100 Series II unit in any way, do not start the installation until the fault has been rectified. Always remember that you were the last one to work on the vehicle so you will get the blame for any faults found after the installation. -
Page 17: Safety Precautions
INSTALLATION PHASE At the pre-agreed times (as per installation schedule), the Installation Technician will install the Ctrack iS100 Series II unit, harness and other equipment specified. The Ctrack iS100 Series II unit is connected & tested for functionality. If functioning correctly, the client or a senior responsible person will sign the “Installation Job Card”... -
Page 18: Installation
DigiCore Technology (Pty) Ltd Manual P.O. Box 68270, Highveld Park 0169, South Africa Ctrack iS100 Series II Installation Manual DCT-MAN-228 6. INSTALLATION 6.1. INSTALLATION Important: Always complete the inspection document prior to undertaking the installation. 6.2. ELECTRICAL SYSTEMS CHECK There is no inspection form for an electrical systems check, but if a technician follows the following... -
Page 19: Wiring Rules
DigiCore Technology (Pty) Ltd Manual P.O. Box 68270, Highveld Park 0169, South Africa Ctrack iS100 Series II Installation Manual DCT-MAN-228 7. WIRING RULES 7.1. CABLE ROUTING When routing cables via the engine compartment, ensure that the cable or conduit is flame-proof. -
Page 20: Gps Antenna Installation
7.3. GPS ANTENNA INSTALLATION The Ctrack iS100 Series II unit has an internal Omni-directional GPS antenna and we can also fit an external GPS antenna to the unit. On most sedans the external antenna can be mounted in a concealed area usually under the dashboard on the speedometer or beneath a non-metallic wiper grill. -
Page 21: Wiring Connections & Functions
CONNECTING THE POWER SOURCE For reliable operation of the Ctrack iS100 Series II unit it is imperative that a clean uninterrupted power source is connected to the unit. In fact it is the most critical connection to the unit you will make to ensure that data integrity is maintained. -
Page 22: Tech Talk
DigiCore Technology (Pty) Ltd Manual P.O. Box 68270, Highveld Park 0169, South Africa Ctrack iS100 Series II Installation Manual DCT-MAN-228 9. TECH TALK 9.1. Q&A Before going through the trouble-shooting procedures for the Ctrack Insure Unit, we should take a stroll along the Automotive Playground and discuss the “Mysterious Spike”, the consequences of a... - Page 23 DigiCore Technology (Pty) Ltd Manual P.O. Box 68270, Highveld Park 0169, South Africa Ctrack iS100 Series II Installation Manual DCT-MAN-228 and solenoids, all with coils of their own, now consider all the switches across those contacts that an arc could be created.
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Page 24: Voltage Drop Test For The Negative And Positive Terminals Of The Battery
DigiCore Technology (Pty) Ltd Manual P.O. Box 68270, Highveld Park 0169, South Africa Ctrack iS100 Series II Installation Manual DCT-MAN-228 Here are some voltage maximums you can use as a general rule. These are absolute voltage listings, which may still be too high for certain sensitive OBC’s Across a connector = 0.000V... -
Page 25: Readins Between 40 Mv And 100 Mv
DigiCore Technology (Pty) Ltd Manual P.O. Box 68270, Highveld Park 0169, South Africa Ctrack iS100 Series II Installation Manual DCT-MAN-228 Always measure for the ripple at the connector end of the power source. Put the test leads across the positive and negative source and note the reading. The measurement must be done through the various RPM ranges, i.e. -
Page 26: Revision Record
DigiCore Technology (Pty) Ltd Manual P.O. Box 68270, Highveld Park 0169, South Africa Ctrack iS100 Series II Installation Manual DCT-MAN-228 10. REVISION RECORD REF NO STATUS/CHANGE ACTIONED BY DATE Drafted Jean Marais 13/07/2012 Forwarded for Review Reviewed by Rudolph van Niekerk...
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