Festo CP-FB6-E Programming And Use Manual
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Festo CP-FB6-E Programming And Use Manual

Festo CP-FB6-E Programming And Use Manual

Field bus node
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Compact performance
Description
Programming and
diagnosis
CP field bus node 6
Field bus protocol:
INTERBUS−S
type CP−FB6−E
Description
165 206
en 0802g
[730 602]

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Summary of Contents for Festo CP-FB6-E

  • Page 1 Compact performance Description Programming and diagnosis CP field bus node 6 Field bus protocol: INTERBUS−S type CP−FB6−E Description 165 206 en 0802g [730 602]...
  • Page 3 ....... . . 165 206 E (Festo AG & Co. KG, D 73726 Esslingen, Federal Republic of Germany 2008) Internet: http://www.festo.com...
  • Page 4 Contents and general instructions Festo P.BE−CP−FB6−E−EN en 0802g...

  • Page 5: Table Of Contents

    ........2−21 2.4.2 Manufacturer−specific addressing (byte swap) ..... . . 2−23 Festo P.BE−CP−FB6−E−EN en 0802g...
  • Page 6 ............A−5 Festo P.BE−CP−FB6−E−EN en 0802g...

  • Page 7: Designated Use

    The CP field bus node type CP−FB6−E described in this manual has been designed exclusively for use as a slave on the INTERBUS−S. CP modules from Festo can be connected to CP field bus node CP−FB6−E. The CP node may only be used as...

  • Page 8: Target Group

    INTERBUS−S slaves. Service Please consult your local Festo repair service if you have any technical problems. Notes on the use of this manual This manual contains specific information on installing, com missioning, programming and diagnosing CP field bus node FB6 for INTERBUS−S.

  • Page 9: Important User Instructions

    ... This means that failure to observe this instruction may result in damage to property. The following pictogram marks passages in the text which describe activities with electrostatically sensitive compo nents. Electrostatically sensitive components may be damaged if they are not handled correctly. Festo P.BE−CP−FB6−E−EN en 0802g...
  • Page 10 Accessories: Information on necessary or sensible accessories for the Festo product. Environment: Information on environment−friendly use of Festo products. Text markings The bullet indicates activites which may be carried out in any order. 1. Figures denote activities which must be carried out in the numerical order specified.
  • Page 11 Information on fitting, commissioning, installing and commis installing and commis programming and sioning CPA or CPV sioning CP I/O diagnosing related to valve terminals modules the node used b b b b Fig. 0/1: CP system manuals Festo P.BE−CP−FB6−E−EN en 0802g...
  • Page 12 String Total number of I/O modules connected together on one CP connection of the field bus node String assignment Total number of all the I/O modules connected via strings to a CP field bus node (0...3) Festo P.BE−CP−FB6−E−EN en 0802g...

  • Page 13: Installation

    Installation Chapter 1 1−1 Festo P.BE−CP−FB6−E−EN en 0802g...
  • Page 14 ........1−18 1−2 Festo P.BE−CP−FB6−E−EN en 0802g...

  • Page 15: General Instructions

    In this way you will avoid irreparable damage to the elec tronic components on the node. General information on the installation of the CP assemblies can be found in the manual CP system". 1−3 Festo P.BE−CP−FB6−E−EN en 0802g...

  • Page 16: Setting The Dil Switches

    Do not modify the setting of the DIL switch. In this way you can avoid undesired reactions of the con nected actuators. DIL switch (under cover) 24 VDC POWER POWER V SAVE ERROR V Fig. 1/1: Position of the DIL switch 1−4 Festo P.BE−CP−FB6−E−EN en 0802g...
  • Page 17 ON: only error messages 3, 4, 5 are transmitted (see chapter 3.3.2) ON: must be set at ON OFF: reserved for internal test purposes Manufacturer−specific addressing (byte swap): OFF: Siemens mode" ON: Standard mode" (other controllers) 1−5 Festo P.BE−CP−FB6−E−EN en 0802g...
  • Page 18 One of these connections is intended for the incoming cable, the other for the continuing field bus cable. INTERBUS inter face incoming INTERBUS inter face continuing 24 VDC POWER POWER V SAVE ERROR V Fig. 1/2: INTERBUS interface 1−6 Festo P.BE−CP−FB6−E−EN en 0802g...

  • Page 19: Floating Structure

    (interference suppression via earthing on both sides) Connection variants Possible connection variants: Remote bus (floating/non−floating) Remote bus with optical−fibre waveguide Installation remote bus (non−floating) Please observe the following differences between the remote bus and the installation remote bus. 1−7 Festo P.BE−CP−FB6−E−EN en 0802g...
  • Page 20 RC network. INTERBUS incoming INTERBUS continuing Screening sleeve (metal plug) Fieldbus node housing Earthing via pin 4 No screening sleeve, connect screening to pin 6 RC network Fig. 1/3: Circuit diagram of floating INTERBUS connection 1−8 Festo P.BE−CP−FB6−E−EN en 0802g...
  • Page 21 INTERBUS incom INTERBUS con tinuing Screening sleeve (metal plug) Fieldbus node housing e.g. potential equalization Screening sleeve (metal plug) Fig. 1/4: Circuit diagram of a non−floating INTERBUS connection 1−9 Festo P.BE−CP−FB6−E−EN en 0802g...

  • Page 22: Connection To The Remote Bus

    Further information on installing an INTERBUS system can be found in the INTERBUS installation manual. Obtainable from: Phoenix Contact GmbH & Co. Postfach 1341 32 819 Blomberg, Germany Article: IBS SYS INST UM Order no. : 27 54 28 6 1−10 Festo P.BE−CP−FB6−E−EN en 0802g...
  • Page 23 Further information, order forms and technical specifications can be obtained from: Fa. Contact Connectors GmbH Gewerbestrasse 30 70565 Stuttgart, Germany Internet: Lappgroup.com 1−11 Festo P.BE−CP−FB6−E−EN en 0802g...

  • Page 24: Non−Floating Remote Bus

    Address of suppliers Plug/socket Cable CONINVERS GmbH Phoenix Daimlerstr. 13 Postfach 1341 D−71083 Herrenberg D−32819 Blomberg Germany Germany 1−12 Festo P.BE−CP−FB6−E−EN en 0802g...
  • Page 25 RC−09 S 1 N 128 049 b) angled socket b) RC−09 S 1 N 12T 049 c) angled socket (locking) c) RC−09 S 3 N 12T 0Z0 Cable selection LIYCY 3x2x0,25 mm 28 06 28 6 IBS RBC METER−T 1−13 Festo P.BE−CP−FB6−E−EN en 0802g...
  • Page 26 RC−09 P 1 N 128 049 b) angled socket b) RC−09 P 1 N 12T 049 c) angled socket (locking) c) RC−09 P 3 N 12T 0Z0 Cable selection LIYCY 3x2x0,25 mm 28 06 28 6 IBS RBC METER−T 1−14 Festo P.BE−CP−FB6−E−EN en 0802g...

  • Page 27: Connection To The Installation Remote Bus

    RC−09 S 1 N 12T 049 c) angled socket (locking) c) RC−09 S 3 N 12T 0Z0 Cable selection LIYCY 3x2x0,25 mm + 3 x 1 mm 27 59 87 0 IBS INBC METER/S (resistant to welding) 1−15 Festo P.BE−CP−FB6−E−EN en 0802g...
  • Page 28 RC−09 P 1 N 12T 049 c) angled socket (locking) c) RC−09 P 3 N 12T 0Z0 Cable selection LIYCY 3x2x0,25 mm + 3 x 1 mm 27 59 87 0 IBS INBC METER/S (resistant to welding) 1−16 Festo P.BE−CP−FB6−E−EN en 0802g...

  • Page 29: Connecting Cp Modules

    1. Installation Connecting CP modules Warning S Use the special cable (type KVI−CP−1−...) from Festo for connecting the CP modules to a string. S The total cable length on one string must not exceed 10 m. You thereby avoid: faults in data exchange between the node and the con nected CP modules.

  • Page 30: Connecting The Power Supply

    IEC/EN 60204−1 (Electrical equipment for machines, General requirements). Information on this procedure as well as the connecting cables and current consumption can be found in the manual CP system, installation and commissioning." 1−18 Festo P.BE−CP−FB6−E−EN en 0802g...

  • Page 31: Commissioning

    Commissioning Chapter 2 2−1 Festo P.BE−CP−FB6−E−EN en 0802g...
  • Page 32 ..........2−30 2−2 Festo P.BE−CP−FB6−E−EN en 0802g...

  • Page 33: Preparing The Cp System For Operation On The Interbus

    1. Connect the operating voltage for the node (see CP system" manual). 2. Connect the CP modules. 3. Switch on the operating voltage. 4. Save the string assignment by pressing the SAVE button. 5. Switch off the operating voltage for the node. 2−3 Festo P.BE−CP−FB6−E−EN en 0802g...

  • Page 34: Preparing The Interbus Interface Module

    Configuration of the CP system requires a very accurate pro cedure, as different configuration specifications may be re quired for each system due to the modular structure. Please also observe the specifications in subsequent sections. 2−4 Festo P.BE−CP−FB6−E−EN en 0802g...
  • Page 35 2.2.2 Bus configuration via the CMD software This chapter describes as an example the main steps which you will require in the CMD software, in order to insert a Festo CP system in your project. A general and comprehensive de scription can be found in the relevant manual for the CMD software.
  • Page 36 2. Commissioning Inserting with the Ident−code Proceed as follows: Open the dialogue window of the INTERBUS module. Select the option Inserting with the Ident−code.. .". Fig. 2/1: Inserting bus slaves with the Ident−code 2−6 Festo P.BE−CP−FB6−E−EN en 0802g...
  • Page 37 2. Commissioning The following dialogue window will then appear: Fig. 2/2: Dialogue window Insert Device" Enter the following in the dialogue fields: ID Code Always enter Ident−code 3 for a CP system (with inputs and outputs). 2−7 Festo P.BE−CP−FB6−E−EN en 0802g...
  • Page 38 Up to 32 inputs/out puts Up to 48 inputs/out puts Up to 64 inputs/out puts 1) Valves and/or electrical outputs Device Type: The default entry Remote bus device" can be entered. Save these entries with OK. 2−8 Festo P.BE−CP−FB6−E−EN en 0802g...
  • Page 39 In the dialogue window below you can describe the slave and enter information about the valve terminal, e.g. the name of the station and a picture of the slave. Fig. 2/3: Dialogue window Insert Device Description" 2−9 Festo P.BE−CP−FB6−E−EN en 0802g...
  • Page 40 2. Commissioning Possible entries: Profile Number The Festo CP system complies with the INTERBUS I/O profile 12 . Enter this value in the box Profile Number." Interface Type The default entry Interface Universal" can be transferred. Alternatively you can select the types Remote bus or In stallation remote bus.
  • Page 41 The following dialogue window will then appear: Fig. 2/4: Dialogue window Device Icon" for selecting an icon Proceed as follows: Use the box Select ... " to select the file Festo.ICL. Mark the icon which corresponds to your CP system. Transfer the icon with OK. 2−11...
  • Page 42 Type 02 with inputs and outputs Type 02 only with valves Type 10 with INTERBUS−Loop SPC200 positioning system Valve terminal type 03 with INTERBUS−LWL Rugged− Line Valve terminal type 03 only with outputs, with INTER BUS−LWL Rugged−Line 2−12 Festo P.BE−CP−FB6−E−EN en 0802g...
  • Page 43 2. Commissioning When all the entries have been completed, the CP system will be integrated into your bus structure as follows (example): Fig. 2/5: Example inserted CP system 2−13 Festo P.BE−CP−FB6−E−EN en 0802g...
  • Page 44 INTERBUS module for logical addressing. These lists contain at least the following entries: the ID codes of all slaves the logical addresses of all slaves the number of inputs the number of outputs 2−14 Festo P.BE−CP−FB6−E−EN en 0802g...
  • Page 45 Ascertaining the ID code and process data channel bits Last used ID code Process data Reserved string on channel bits address range CP system 16 inputs/outputs 32 inputs/outputs 48 inputs/outputs 64 inputs/outputs 2−15 Festo P.BE−CP−FB6−E−EN en 0802g...
  • Page 46 O 22.0 ... 23.7 reserved I 22.0 ... 23.7 String 2: O 24.0 ... 25.7 16 outputs and I 24.0 ... 25.7 16 electrical inputs String 3: Address range can be used for non−reserved other bus slaves 2−16 Festo P.BE−CP−FB6−E−EN en 0802g...
  • Page 47 The last used string is decisive here (see CP system" manual). 2. Ascertain the required number of bits for the process data channel according to the following table. 3. Calculate the physical addresses of all the slaves (see following example). 2−17 Festo P.BE−CP−FB6−E−EN en 0802g...
  • Page 48 3rd. CP 4th. CP system system system system Process data channel bits (assigned strings) Physical word BA + 16 BA + 16 + 48 BA + 16 + 48 address + 64 BA = Basic address 2−18 Festo P.BE−CP−FB6−E−EN en 0802g...
  • Page 49 PLC and to the field bus slaves are switched on either simultaneously or in the sequence specified above. The bus is not able to operate until all the bus slaves are switched on. 2−19 Festo P.BE−CP−FB6−E−EN en 0802g...
  • Page 50 If the safety concept of your machine/system permits, com mission the CP system with both voltages (pins 1 and 2), but without compressed air. In this way, you have the possibility of testing without the risk of undesired reactions. 2−20 Festo P.BE−CP−FB6−E−EN en 0802g...
  • Page 51 There are different address assignments on the INTERBUS. This is due to the assignment of the processing data within the INTERBUS module and not within the Festo CP system. S Make sure that DIL switch element 4 is set correctly for your addressing (see chapter 1).
  • Page 52 2.4.2, Manufacturer−specific addressing by means of the DIL switch") with software in a user−friendly manner by re−addressing with the CMD software (chapter 2.4.3 Process data as signment by means of CMD software"). The DIL switch setting remains unchanged (factory setting). 2−22 Festo P.BE−CP−FB6−E−EN en 0802g...
  • Page 53 Siemens mode: Structure of process data word High byte (byte n+1) Low byte (byte n) 12 11 DIL switch element 4: OFF = Siemens mode Fig. 2/6: Structure of the process data word in Siemens mode 2−23 Festo P.BE−CP−FB6−E−EN en 0802g...
  • Page 54 E = Input; A = Output; ( ) = Reserved address range; assigned but not used Address range occupied by the CP sys Address range used by the module Fig. 2/7: Address assignment of the outputs and inputs 2−24 Festo P.BE−CP−FB6−E−EN en 0802g...
  • Page 55 Low byte (byte n) High byte (byte n+1) 12 11 DIL switch element 4: ON = Standard mode (manufacturer other than Siemens) Fig. 2/8: Structure of process data word in Standard mode with manufacturers other than Siemens 2−25 Festo P.BE−CP−FB6−E−EN en 0802g...
  • Page 56 Insert a valve terminal into your bus structure (necessary steps see section 2.2.2 Bus configura−tion via the CMD software"). Use the right−hand mouse key to open the dialogue win dow of the valve terminal which you have inserted. Select the option Process Data." 2−26 Festo P.BE−CP−FB6−E−EN en 0802g...
  • Page 57 2. Commissioning Fig. 2/9: Select option for entering the process data 2−27 Festo P.BE−CP−FB6−E−EN en 0802g...
  • Page 58 2. Commissioning You can determine the I/O addresses in the following dia logue window (example: Siemens mode, " byte−by−byte as signment for an S5): Fig. 2/10: Entering process data example of Siemens mode" 2−28 Festo P.BE−CP−FB6−E−EN en 0802g...
  • Page 59 The following dialogue window shows the entries required for swapping the assignment of the high byte and the low byte (example: byte swap for Standard mode"). Fig. 2/11: Modifying the I/O assignment example for Standard mode" 2−29 Festo P.BE−CP−FB6−E−EN en 0802g...
  • Page 60 (see Chapter 3.3.2). Periphery faults do not cause the system to stop. You can determine the reaction to periphery faults by parametrizing the module. You can also acknowledge the periphery fault by parametrizing the INTERBUS module. 2−30 Festo P.BE−CP−FB6−E−EN en 0802g...
  • Page 61 Due to the factory setting of DIL switch element 2, this leads correctly to an error message. Recommendation: In this case, switch off the monitoring of the valve/output voltage and evaluate the undervoltage message via the diag nostic status register. 2−31 Festo P.BE−CP−FB6−E−EN en 0802g...
  • Page 62 2. Commissioning 2−32 Festo P.BE−CP−FB6−E−EN en 0802g...
  • Page 63 Diagnosis Chapter 3 3−1 Festo P.BE−CP−FB6−E−EN en 0802g...
  • Page 64 Reaction to faults in the control system ......3−13 3−2 Festo P.BE−CP−FB6−E−EN en 0802g...
  • Page 65 LED displays on the bus node The LEDs on the node permit fast on−the−spot diagnosis. INTERBUS spe cific LEDs Power supply LEDs String LEDs 24 VDC POWER POWER V SAVE ERROR V Fig. 3/1: LEDs of CP node FB6 3−3 Festo P.BE−CP−FB6−E−EN en 0802g...

  • Page 66: Diagnosis

    Lights up when load voltage is OK (pin 2) valves 0..3 CP string LED In starting phase: blinks if the string assignment has been modified since last operation. During operation: lights up if a CP connection is interrupted. 3−4 Festo P.BE−CP−FB6−E−EN en 0802g...

  • Page 67: Normal Operating Status

    3. Diagnosis 3.1.1 Normal operating status In normal operating status the following LEDs on CP node 6 light up: lights up; LED flashes; out) Operating status Error treatment normal none POWER POWER V 0...3 ERROR 3−5 Festo P.BE−CP−FB6−E−EN en 0802g...

  • Page 68: Diagnosis Power Supply Power Or Power

    CP valve terminal or output mod S Replace CP module ule defective. POWER Operating voltage for electronic S Check operaing voltage connec components (pin 1) not applied tion POWER V Hardware error S Servicing required 3−6 Festo P.BE−CP−FB6−E−EN en 0802g...

  • Page 69: Diagnostic Bus Leds

    INTERBUS fault, either: S Check or connect bus cable bus not connected or interrupted S Programmed switch off by master interface switched off S Reset status on IBS No data transfer Check operating status of module 3−7 Festo P.BE−CP−FB6−E−EN en 0802g...
  • Page 70 Data exchange with CP system When switched on, the CP system is blocked, as address length in the available for the field bus module with module and string assignment on CP the new saved address length. system differ. 3−8 Festo P.BE−CP−FB6−E−EN en 0802g...

  • Page 71: Testing The Valves

    All valves are switched on/off cyclically. S All programmed interlocks or continue conditions are ignored. Test routine During the test routine of the CP terminal, all the valves will be switched on/off at 1 second intervals. 3−9 Festo P.BE−CP−FB6−E−EN en 0802g...
  • Page 72 1. Switch off theoperating voltages (pins 1 and 2) of the ter minal. As DIL switch element 1 is set to ON = Test routine off the CP system will start again when the power is switched on without the test routine. 3−10 Festo P.BE−CP−FB6−E−EN en 0802g...

  • Page 73: Diagnosis Via Interbus

    Diagnostic transmission is active ACTIVE Selected configuration is ready to run READY Module is ready to run Fig. 3/2: Structure of the diagnostic status register The CP system triggers PF Periphery fault" as a common error message. 3−11 Festo P.BE−CP−FB6−E−EN en 0802g...

  • Page 74: Periphery Fault

    (e.g. internal fuse triggered) transmitted Short circuit or overload at digital outputs CP connection interrupted The system is not stopped by a periphery fault. A reaction can be programmed (e.g acknowledge errors, stop running sys tem, restart system). 3−12 Festo P.BE−CP−FB6−E−EN en 0802g...

  • Page 75: Reaction To Faults In The Control System

    CP system will be electrical outputs) will be switched off. switched off after 25 ms. Please note. unilaterally−actuated valves move to the basic position double solenoid valves remain in the current position 3−13 Festo P.BE−CP−FB6−E−EN en 0802g...
  • Page 76 3. Diagnosis 3−14 Festo P.BE−CP−FB6−E−EN en 0802g...
  • Page 77 Technical appendix Appendix A A−1 Festo P.BE−CP−FB6−E−EN en 0802g...
  • Page 78 ............A−5 A−2 Festo P.BE−CP−FB6−E−EN en 0802g...
  • Page 79 Plug connector plugged in or fitted with protec tive cap Protection against electric shock by means of PELV circuits (protection against direct and indirect contact as (Protective Extra−Low Voltage) per IEC/DIN EN 60204−1) Chemical resistance See Festo pneumatics catalogue (table of resistances) A−3 Festo P.BE−CP−FB6−E−EN en 0802g...
  • Page 80 4 Vpp (within tolerance) Power failure bridging time 20 ms Electromagnetic compatibility Interference emitted Tested as per DIN EN 61000−6−4 (industry) Immunity against interference Tested as per DIN EN 61000−6−2 (industry) The component is intended for industrial use. A−4 Festo P.BE−CP−FB6−E−EN en 0802g...
  • Page 81 ....... 2−3 preparing for operation on the INTERBUS ... 2−3 A−5 Festo P.BE−CP−FB6−E−EN en 0802g...
  • Page 82 ........2−4 INTERBUS interface, connecting ..... 1−6 A−6 Festo P.BE−CP−FB6−E−EN en 0802g...
  • Page 83 ........1−18 A−7 Festo P.BE−CP−FB6−E−EN en 0802g...
  • Page 84 A−3 Test routine for valves ......3−9 A−8 Festo P.BE−CP−FB6−E−EN en 0802g...

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