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Summary of Contents for Hyundai HYCP5030
- Page 1 User Manual...
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Page 2: Table Of Contents
CONTENTS Page n 1. SAFETY 3 - 6 2. MACHINE SEPCIFIC SAFETY 6 - 8 3. PART LOCATIONS & SUPPLIED PARTS 9 - 10 4. SPECIFICATIONS 5. ASSEMBLY 12 – 14 6. OPERATION 14 – 15 MAINTENANCE 16 - 19 7. -
Page 3: Safety
SAFETY 1.1. General safety notes. 1.1.1. The operator of the machine is responsible for, and has a duty of care in making sure that the machine is operated safely and in accordance with the instructions in this user manual. Keep the manual safe and pass it on if the machine is loaned/sold to another user. - Page 4 ALWAYS keep the working area clear of non-essential people to include, but not limited to, children, the elderly and vulnerable persons. NEVER ALLOW an untrained person to use this machine. 1.2. Carbon monoxide (where applicable). 1.2.1. Carbon monoxide is a colourless and odourless gas. Inhaling this gas can cause death as well as serious long term health problems such as brain damage.
- Page 5 1.3. General fuel safety (where applicable). ALL FUELS ARE FLAMMABLE 1.3.1. Fire hazard - keep fuel away from all sources of ignition for example heaters, lamps, sparks from grinding or welding. 1.3.2. DO NOT carry out hot work on tanks that have contained fuel it is extremely dangerous 1.3.3.
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Page 6: Machine Sepcific Safety
the ability of the hand to feel and regulate temperature, causing numbness and heat sensations and may cause nerve damage and circulatory tissue death. 1.5.2. Not all factors that lead to white finger disease are known, but cold weather, smoking and other diseases that affect blood vessels and blood circulation as well as large and long-lasting impact of shocks are considered factors called in the formation of white finger. - Page 7 2.1.2. Never pick up or carry a machine while the engine is running. 2.1.3. DO NOT force the machine. Use the correct machine for your application. The correct machine will do the job better and safer at the rate for which it was designed.
- Page 8 2.1.21. Exercise extreme caution when operating on or crossing gravel drives, walks, or roads. Stay alert for hidden hazards or traffic. Do not carry passengers. 2.1.22. NEVER leave the operating position and leave the plate compactor unattended when the engine is running. 2.1.23.
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Page 9: Part Locations & Supplied Parts
3.1.1. Fuel valve control. 3.1.1.1. The fuel valve opens and closes the passage between the fuel tank and the carburetor. The fuel valve lever must be in the ON position for the engine to run. When the engine is not in use, leave the fuel valve lever in the OFF position to prevent carburetor flooding and to reduce the possibility of fuel leakage. - Page 10 Oil has been drained for shipping. Failure to fill engine sump with oil before starting engine will result in permanent damage and will void engine warranty. 3.1.5.1. Running the engine with dirty oil can cause premature engine wear and failure. Changing oil regularly is extremely important. The flexible oil drain hose is equipped to drain oil into appropriate receptacle.
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Page 11: Specifications
SPECIFICATIONS HYCP5030 HYCP6570 HYCP9070 Plate size – L x W mm 495 x 320 530 x 370 540 x 420 Centrifugal force – N 8200 11000 13000 Exciter speed (Vibration 5900 5500 5500 rate) – VPM Compaction depth - mm Travel speed –... -
Page 12: Assembly
ASSEMBLY 5.1. Following the assembly directions below, you will be able to assemble the plate compactor within a few minutes. 5.1.1. Handle. 5.1.1.1. Unfold the handle as shown. 5.1.1.2. Mount the handle as shown. make the handle ends slot into the channels provided by the engine deck. - Page 13 5.1.2.2. Before compacting you MUST fold up the wheel kit as shown. 5.1.3. Paving pad kit x 3 (optional). 5.1.3.1. The transparent rubber paving pad allows to compact concrete paving slabs, stones, bricks and blocks silently and gently. 5.1.3.2. Attach the paving pad onto the base plate as shown. Align the holes in the base plate, paving pad and clamp plates, and secure it with lock washers 10 and bolts M10x30.
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Page 14: Operation
OPERATION DO NOT operate plate on concrete or on extremely hard, dry, compacted surfaces. The plate will jump rather than vibrate and could damage both plate and engine. 6.1. Adding fuel/oil. 6.1.1. Fill the fuel & oil tanks as instructed in the separate engine manual packed with the plate compactor. - Page 15 compaction, manoeuvrability, excessive wear to the machine, and discomfort to the operator. 6.4.3. In operation, guide the machine, but let the compactor do the work. Bearing down on the handle is unnecessary and causes shock absorber wear. 6.4.4. On level surfaces the compactor moves forward rapidly. On uneven surfaces or inclines, light forward pressure on handle may be required to assist the compactor in moving forward.
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Page 16: Maintenance
MAINTENANCE Before carrying out any maintenance the engine MUST be turned off and allowed to cool. 7.1. Preventative maintenance. Maintaining your compactor make sure the machine and its components have a longer working life. 7.1.1. Keep the engine’s throttle lever in its SLOW position, and remove spark plug lead from spark plug and secure. - Page 17 7.3. Tensioning V-Belt/s. Proper belt tension is critical to good performance. Proper adjustment will assure long belt life. Too much or too little belt tension will cause premature belt failure. 7.3.1. Loosen 4 engine mount bolts (do not remove) only enough to move the engine forward.
- Page 18 7.4.3. Slide the engine toward the front of plate and slip the old V-belt(s) off of the wheel pulley and install the new V-belt(s) in their place. 7.4.4. Position the V-belt(s) over the engine pulley. 7.4.5. Move the engine back. When adjusting the belt(s), make sure that the clutch pulley is in alignment with exciter pulley.
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Page 19: Troubleshooting
DO NOT overfill – overfilling can result in excessive temperatures in the exciter. 7.5.6. Apply pipe sealant to pipe plug and reinstall into top of exciter housing. 7.5.7. Reinstall deck, V-belt(s) and belt guard. HYCP5030 HYCP6570 HYCP9070 Exciter oil – ml... -
Page 20: Storage & Transportation
4 - Throttle must be positioned 4 - Choke not in ON Position at choke for a cold start 5 - Clean the fuel line 5 - Blocked fuel line 6 - Fouled spark plug 6 - Clean, adjust gap, or replace 7 - Wait a few minutes to 7 - Engine flooding restart, but do not prime... - Page 21 9.1.3. Start the engine and allow it to run until it stops. This ensures no fuel is left in the carburetor. Run the engine until it stops. This helps prevent deposits from forming inside the carburetor and possible engine damage. 9.1.4.
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Page 22: Product Disposal
9.2.2. To avoid burns or fire hazards, let engine cool before lifting / transporting machine or storing indoors. 9.2.3. The unit can be lifted by the handles in front and back of the unit as shown below. 9.2.4. The unit must be transported in the upright position to prevent fuel from spilling. -
Page 23: Declarations Of Conformity
10.7. Should you pass this product onto another user either sold or loaned you MUST pass on this user manual. This will make sure that all other users can use and maintain the machine safely. DECLARATIONS of CONFORMITY 11.1. Compactor plates 11.1.1. - Page 24 Licensed by Hyun dai porat ion, Korea...
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