DINSEO DIX TIG GO 1806.M AC/DC Operation Manual
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DINSEO DIX TIG GO 1806.M AC/DC Operation Manual

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BA-0112
Operations manual
DIX TIG GO 1806.M AC/DC
DIX TIG GO 2506.M AC/DC
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S C H W E I S S E N
Welding Power Source
S C H W E I S S E N
W E L D I N G
W E L D I N G
S C H W E I S S E N

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Summary of Contents for DINSEO DIX TIG GO 1806.M AC/DC

  • Page 1 BA-0112 Operations manual Welding Power Source DIX TIG GO 1806.M AC/DC DIX TIG GO 2506.M AC/DC Keep in secure area for future reference! S C H W E I S S E N W E L D I N G...

  • Page 2: Table Of Contents

    Connection to the electrical supply as well as MMA welding with any type of electrode. Instructions for use The DIX TIG GO 1806.M AC/DC units are the ideal solution for all professional welding applications and for maintenance work that Interfacing accessories (optional) calls for power and portability.

  • Page 3: Usage Limits (Iec 60974-1)

    - Anti-sticking function to avoid the electrodes sticking. Technical data DIX TIG GO 1806.M AC/DC • The PFC device makes the wave form of the current absorbed si- The general technical data of the system are summarized in ta- nusoidal, which results in no harmonic disturbance on the mains ble 1.

  • Page 4: Open The Packaging

    Proceed as follows if you have to replace the plug: The system essentially consists of: • 2 conducting wires are needed for connecting the machine to • DIX TIG GO 1806.M AC/DC or DIX TIG GO 2506.M AC/DC the supply. weld unit.

  • Page 5: Interfacing Accessories (Optional)

    FIG. A Interfacing accessories (optional) analogue / digital robot interface Fitted on the back of the DIX TIG GO 2506.M AC/DC R welding machine (Pos. 1, Fig. B). analogue / digital robot interface connection cable - Cutting robot or for automatic equipment Connect the cable to the analogue / digital interface as shown in figure (Pos.

  • Page 6: Tig Welding

    TIG welding In the TIG process welding is achieved by melting the two metal 2) Switch the welding machine on by moving the power supply pieces to be joined, with the possible addition of material from the switch to I (Pos. 6, Fig. A). outside, using an arc ignited by a tungsten electrode.

  • Page 7: Electrode Welding (Mma)

    PART TO BE WELDED Table 4 The part to be welded must always be connected to ground in or- WELDING THICKNESS (mm) Ø ELECTRODE (mm) der to reduce electromagnetic emission. Much attention must be 1,5 ÷ 3 afforded so that the ground connection of the part to be welded 3 ÷...

  • Page 8: Optional

    Optional The pointing out of any difficulties and their elimination The remote controls can be only used in the 2-STROKE and 4-STROKE welding modes. The supply line is attributed with the cause of the most common difficulties. In the case of breakdown, proceed as follows: MANUAL REMOTE CONTROL 1) Check the value of the supply voltage WARNING: When using the machine for TIG welding it is obligato-...

  • Page 9: Meaning Of Graphic Symbols On Machine

    Meaning of graphic symbols on machine Connector for the remote control Power supply switch System for use in environments with increased risk Warning! of electroshock Product suitable for free circulation in the European Fast coupling TIG torch gas tube Community Before using the equipment you should carefully Danger! High voltage read the instructions included in this manual...

  • Page 10: Wiring Diagram (Dix Tig Go 1806.M Ac/Dc)

    Wiring diagram (DIX TIG GO 1806.M AC/DC)
  • Page 11 2101WA31...

  • Page 12: Wiring Diagram (Dix Tig Go 2506.M Ac/Dc)

    Wiring diagram (DIX TIG GO 2506.M AC/DC)
  • Page 13 2101WB09...

  • Page 14: Key To The Electrical Diagram

    •1 •2 •3 •4 •5 •6 •7 •8 •9 •10 •11 •12 •13 •14 •15 •16 •17 •18 •19 •20 FCTA L1-2 •21 •22 •23 •24 •25 •26 •27 •28 •29 •30 S-AI S-INT DIG •31 •32 •33 •34 •35 •36 •37 •38...

  • Page 15: Introduction

    Introduction Editing the maximum and minimum limits for welding parameters Control panel Creating and memorising automatic welding points Displaying the software version installed PROGRAMMED and/or MANUAL welding Electrode welding (MMA) Calling up saved programs TIG “AC” welding Viewing the parameters set TIG “DC”...
  • Page 16 ■ ELECTRODE DIAMETER AMPERE (CURRENT ) For TIG welding with HF ignition, it allows you to use the • When the welding power source is in stand-by, the relevant key to set the diameter of the tungsten electrode Amps (A) set. used, and/or to change it using the ENCODER knob, in • When the welding power source is welding the real order to achieve the best control of the AC arc in a syn-...
  • Page 17 ■ PULSE BASE current duration T When using one of the 3 TIG welding processes, it makes it pos- WARNING: This can only be programmed when SLOW pulsa- sible to set one of the 4 pulsation modes available on the welding tion is activated.

  • Page 18: Displaying The Software Version Installed

    • MMA ARC FORCE - Regulates, in percentage terms, the Displaying the software dynamic characteristics of the arc ( - ARC FORCE - version installed 00-100). • PRINCIPAL welding CURRENT I The Welding power source are fitted with a digital control with 1806.M AC/DC 2506.M AC/DC software on board defined in the factory.
  • Page 19 4) SELECTING THE WAVE SHAPE SOFT TIG By pushing the WAVE (T3) button the operator can choose Sinusoidal wave: ensures a gentle, soft arc with limited noise, the best wave shape for their welding needs, from the 4 wave ideal for average thicknesses and butt welding. shapes included: WARNING: switched on and steady.
  • Page 20 5B) BALANCING the AMPLITUDE of the CURRENT (I) (-50÷+20) 5C) BALANCING (BALANCE PLUS) It is possible to adjust the amplitude of the current (I) while the It is possible to adjust the time (t) and amplitude of the cur- electrode stays in place independently, using positive or neg- rent (I) while the electrode stays in place simultaneously and ative values, guaranteeing perfect control of penetration and independently, using positive or negative values, guarantee-...

  • Page 21: Tig "Dc" Welding

    TIG “DC” welding TIG “AC and LIFT DC” welding with the SPOT WELDING function on 1) Start the welding power source by turning the power supply switch to position I. 1) Start the welding power source by turning the power supply 2) Press the WELDING PROCESS SELECTION Key (T7) and switch to position I.

  • Page 22: Spot Welding With Dix Arc Cool Spot Function With Tig Hf Dc Welding

    Spot welding with DIX ARC COOL SPOT Multi spot welding with Multi- function with TIG HF DC welding DIX ARC COOL SPOT function with TIG HF DC welding Innovative TIG HF DC tack weld device that makes it possible to do precise, safe tack welding with very little heat applied.

  • Page 23: Tig "Ac And Dc" Welding - Welding Parameters

    WARNING: This can only be programmed when 4 STROKES or TIG “AC and DC” welding SWITCH welding mode is activated. - Welding parameters SLOPE UP duration (0,0 ÷ 5,0 sec) • The Welding power source can be configured in the follow- PRINCIPAL welding CURRENT I ing 2 ways: 1806.M AC/DC...
  • Page 24 PEAK CURRENT I PULSATION FREQUENCY f 1806.M AC/DC 2506.M AC/DC 1806.M AC/DC - 2506.M AC/DC TIG DC 5 ÷ 220 A 5 ÷ 300 A FAST 0,5 ÷ 500 Hz TIG AC DYNAMIC TIG 5 ÷ 220 A 5 ÷ 300 A To exit the setting phase, hold the WELDING PARAMETERS SE- SPEED TIG 5 ÷...
  • Page 25 2D) SYN PULSE LEVEL PEAK CURRENT I TIG pulse welding with synergic setting of parameters. 1806.M AC/DC 2506.M AC/DC WARNING: This can only be programmed when the TIG DC with TIG DC 5 ÷ 220 A 5 ÷ 300 A HF ignition or TIG DC with “Lift”...
  • Page 26 LEVEL PEAK CURRENT I 3D - SYN PULSE + SWITCH Press the PULSE key (T5) until the requited 1806.M AC/DC 2506.M AC/DC pulsation is active (SYN LED on). FAST 5 ÷ 220 A 5 ÷ 300 A Press the WELDING MODE SELECTION key SLOW (T9) until the SWITCH welding mode is active PULSE...

  • Page 27: Editing The Maximum And Minimum Limits For Welding Parameters

    3) The DISPLAY (D) shows the following message: Std (welder FINAL welding CURRENT configured in STANDARD mode). 1806.M AC/DC 2506.M AC/DC 4) Turn the ENCODER Key (E) until the DISPLAY (D) shows the following message: SPE (welder configured in SPECIAL TIG DC 5 ÷...

  • Page 28: Creating And Memorising Automatic Welding Points

    Creating and memorising PROGRAMMED and/ automatic welding points or MANUAL welding Once you have defined the parameters the operator requires to do PROGRAMMED WELDING their work properly, you can save them in the memory and create When the WELDING PROGRAM has been saved, the operator a WELDING PROGRAM by proceeding as follows.

  • Page 29: Viewing The Parameters Set

    Viewing the parameters set Auxiliary functions 1) Call up the program required (see the “Calling up saved pro- “Energy saving” grams” paragraph). This function manages correct functioning of the cooling fan and 2) Press and release the WELDING PARAME- cooling equipment that only run when strictly necessary, that is: • FAN MOTOR - The fan is activated when: TERS SELECTION Key (T10) to view the pa- rameters set in sequence.

  • Page 30: Error And Protection Conditions

    Error and protection conditions WAVE WAVE Ø FAST FAST PULSE CYCLE SLOW START SLOW FORCE PULSE PULSE CYCLE The equipment is protected against problems and if any arise the DISPLAY shows fixed or flashing (error code) messages (depend- ing on the type of error) that serve to inform the operator that a fault has occurred in the equipment (see table 1).

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Dix tig go 2506.m ac/dc

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