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Summary of Contents for Tork RA032
- Page 1 valve & automation PNEUMATIC ACTUATORS USER MANUAL PLEASE READ THE INSTRUCTIONS BEFORE USE JUNE 2018 www.smstork.com...
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Page 2: Table Of Contents
4. SAFETY MANUAL ................................... 24 5. FUNCTIONAL SAFETY RELEVANT SPECIFICATIONS ................25 6. OPERATION AND MAINTENANCE ......................... 26 4. WARRANTY CONDITION .............................28 5. EXCLUSIONS OF WARRANTY (USAGE DEFECTS) ..................28 6. WARRANTY CERTIFICATE .............................29 SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti. -
Page 3: General Description Of The Equipment
Intended Use Of The Equipment TORK Pneumatic Actuators are powerful, reliable and compact double rack pinion units for use with ball, butterfly and plug valves and any device requiring accurate fast or slow or proportional 90 ° turn motion. TORK Pneumatic Actuators are manufactured 7 different sizes both double acting and single acting spring return type. -
Page 4: Product Coding System
Ø 102 Ø 125 Ø 140 Ø 165 SQUARE HEAD DIMENSION TYPE SPRING RETURN DOUBLE ACTING 3 POSITION C TURN C TURN BODY DIMENSION 040 100 060 120 200 270 SPECIFICATION STANDARD EXPROOF SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti. -
Page 5: Exploded Drawings And Part Lists
HIGH ALLOY SPRING STEEL min.5 / max.12 COVER RIGHT DIE CAST ALUMINIUM COVER LEFT DIE CAST ALUMINIUM PISTON DIE CAST ALUMINIUM BODY EXTRUDED ALUMINIUM ALLOY Part Name Material Unit Quantity Tab 1. Part list of Spring Return Actuators (RA032-RA040-RA060-RA080-RA100-RA120) www.smstork.com... - Page 6 COVER RIGHT DIE CAST ALUMINIUM COVER LEFT DIE CAST ALUMINIUM PISTON DIE CAST ALUMINIUM BODY EXTRUDED ALUMINIUM ALLOY Part Name Material Unit Quantity Tab 2. Part list of Double Acting Actuators (RA032-RA040-RA060-RA080-RA100-RA120) SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti.
- Page 7 valve & automation c. Exploded Drawings and Part Lists Fig 5. Exploded drawing of Spring Return Actuators (RA143-RA160-RA200- RA400) SERRATED LOCK WASHER DIN 6798 M5 STAINLESS STEEL GRAUND CONNECTOR BRASS WASHER DIN 125 M5 STAINLESS STEEL SPRING WASHER DIN 6799 M5 STAINLESS STEEL BOLT DIN 7985 M5X16 STAINLESS STEEL...
- Page 8 BEARING (PISTON BACK) POLYPHTALAMIDE PINION STEEL ALLOY COVER DIE CAST ALUMINIUM PISTON DIE CAST ALUMINIUM BODY EXTRUDED ALUMINIUM ALLOY Part Name Material Unit Quantity Tab 4. Part list of Double Acting Actuators (RA143-RA160-RA200-RA400) SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti.
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Page 9: General Features
Single acting : 4 bar ..8 bar Temperature : Standard -20˚C ..80˚C On request -20˚C ..150˚C, -30˚C ..80˚C • TORK Pneumatic actuators have been manufactured since 1986 • Lubrication : All moving parts are factory lubricated 100% Adjustable •... - Page 10 125.00 RA/RX/RAM 143 SR 2.85 3.20 3.00 17.60 RA/RX/RAM 160 SR 3.25 3.80 3.50 26.80 RA/RX/RAM 200 SR 6.41 4.80 4.40 45.90 RA/RX/RAM 270 SR 13.75 4.75 RA/RX/RAM 350 SR 6.20 5.30 SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti.
- Page 11 46/55 (Genel Uygulama) (İstek Üzerine) RA/RX/RAM 350 SR 866.5 1/4" DETAIL A2 Tab 6. General Dimensions of TORK Actuators BOTTOM VIEW ACTUATOR MODELS Air Volume Opening (L) Air Volume Closing (L) Opening Time (sec.) Closing Time (sec.) Approximate Weigt (kg) RA/RX/RAM 32 DA 0.03...
- Page 12 RA/RX/RAM 350 SR 1385,6 207,2 1819,6 641,2 2253,5 1075,1 2687,5 1509,1 3121,4 1943,1 3555,4 2377,0 3989,4 2811,0 4423,3 3245,0 4857,3 3678,9 1950 3129,2 Tablo 11. TORK Tek Etkili Aktüatörlerin Tork Değerleri (N.m) SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti.
- Page 13 valve & automation Actuator Bottom Connection (Ball, Butterfly, Plug Valve) According to ISO/DIN 3337 Standard Namur Solenoid Valve Connection VDI/VDE 3845 According to Namur Standard M5X8 DETAIL A Actuator Upper (Switch box, positioner) Con- M5XE nection VDI/VDE 3845 Standard ALT GÖRÜNTÜ Fig 9.
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Page 14: Warning Signs And Labeling
Pneumatic connections should be disconnected before any intervention. Refer to the instruction manual before any intervention. As pneumatic actuator can be used efficiently after 500.000 unpacking and packing, oring kits of product should be replaced. SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti. -
Page 15: Operation Of The Equipment
valve & automation 2. OPERATION OF THE EQUIPMENT a. Operation of Double Acting Actuators Inline position Before connect the actuator and valve to the piping system, check the position of the valve and the actuator pinion Port A: Pressurized to open the valve. Actuator rotates CCW for opening. Port B: Pressurized for close the valve. -
Page 16: Operation Of Spring Return Actuators
Port A: Non-Pressurized and springs made their jobs for closing the valve. Actuator rotates CW for closing. Across position Port A: Pressurized to open the valve. Actuator rotates CCW for opening. Port A: Non-Pressurized and springs made their jobs for closing the valve. Actuator rotates CW for closing. SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti. -
Page 17: Operation Of 3 Position Actuator
valve & automation c. Operation of 3 Position Actuator In order to operate the 3 position actuator, can be benefited from the 3/2 solenoid valve. (Figure 10) Air Input Setting Mechanism Fig 10. 3 position actuator a) Mounting: Fortriple 3/2 solenoid valve; the valve with number 1 should be connected to A port, the valve with number 2 to B port and the valve with number 3 to C port. -
Page 18: Installation Of The Equipment
I. Adjust the valve to closed position by usinga wrench. II. Do not use hammer for adjusting the valve shaft. III. Mount the bracket on valve by using screws and nuts like in the picture. Place the extension on valve piniondirectly. SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti. - Page 19 valve & automation IV. When mounting the actuator pay attention to open and close position of valve. Before connect the actuator and valve to the piping system, check the position of the valve and the actuator pinion V. Mount the actuator to the valve with set screw and nut by suitable tools.
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Page 20: Stroke Adjustment
II. Adjust the pistons to accurate position by using wrench. III. Turn the right set screw until an obstruction is felt. Do not turn anymore and do not force it. For lock the set screw use lock nut SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti. -
Page 21: Mounting The Namur Solenoid To Actuator Assembly
valve & automation Spring Return Actuators (Open Position) I. Connect the actuator to pressurized air system. Give some pressure to “Port A” to open the actuator. II. Adjust the pistons to accurate position by using wrench. III. Turn the left set screw until an obstruction is felt. -
Page 22: Mounting The Switch Box To Actuator Assembly
Before connect the actuator and switch box, check the position of the switch box and the actuator pinion Pneumatic connections should disconnected before any intervention. SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti. -
Page 23: Ground Connection
valve & automation f. Ground Connection In exproof models mount the main supply ground cable socket (color code is yellow green) to the ground connector on the pneumatic actuator. g. Actuator Supply Condition Before connect the air system to actuator, use air filter, pressure, and oiler. For the accurate operation temperature and pressure ranges are listed below. -
Page 24: Safety Manual
Average Frequency of a dangerous failure per hour MTBF Mean Time between (dangerous) Failures Tab 14. Terms and Abbreviations 4.3 Related Standards Functional safety as IEC 61508 Parts 1,2,4,7:2010 CMV Commented version SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti. -
Page 25: Functional Safety Relevant Specifications
valve & automation 5) FUNCTIONAL SAFETY RELEVANT SPECIFICATIONS 5.1 Application and Environmental Limits The tested device is intended for media such as Gas and Fluid. The applicable fluid shall be clean and non-corrosive fluid.Required Air-quality-level in accordance to ISO 8573-1: 7–1–4 for particles – water – oil. The tested device is rated up to 4 bars and up to 8 bars. For the detailed materials of construction of tested device, please refer to user manual, operation instruction, maintenance instruction. -
Page 26: Operation And Maintenance
Repair procedures in the device Installation, Operation and Maintenance manual must be followed. The SIL rating of the device may be voided if the repair is not performed with OEM parts and serviced by unqualified personnel. SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti. - Page 27 valve & automation 6.4 Useful Lifetime A time of usage of more than 5 years (+ 1.5 years of storage) can only be favored under responsibility of the operator, consideration of specific external conditions, and adequate test cycles.If it is periodical maintenance and appropriate use, the useful life is ten years. But the non-ageing-resistant parts must be replaced during periodical shutdown maintenance.
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Page 28: Warranty Condition
10. Faults occurred on dusty, damp, extreme heat or cold environments, 11. Faults caused by natural disasters such as flood, fire, earthquake, lightning, etc, 12. Faults caused by electrostatic discharge (ESD) damage. SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti. -
Page 29: Warranty Certificate
No: 16 Ümraniye - İstanbul / TURKEY Factory: İMES O.S.B 5. Cd. No: 6 Çerkeşli OSB Mh. Dilovası - Kocaeli / TURKEY Product : PNEUMATIC ACTUATORS Trade Mark : TORK Model :....................Serial Number : ....................Delivery Place & Date : .................... - Page 30 SECTOR LEADER WITH 30 YEARS EXPERIENCE SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti.
- Page 31 www.smstork.com...
- Page 32 F +90 216 364 37 57 HEAD OFFICE İMES O.S.B.S Cad. No:5 Çerkesl - D lovası KOCAELİ - TURKEY P +90 262 290 20 20 F +90 262 290 20 21 FACTORY SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti /SMSTORK /sms-tork www.smstork.com...
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