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Summary of Contents for Tork TREA 0150
- Page 1 & automation TREA 0150 / 0200 ELECTRIC ACTUATOR USER'S MANUAL JANUARY 2022 PLEASE READ THE INSTRUCTIONS BEFORE USE! www.smstork.com 2354...
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Page 2: Table Of Contents
3. Transport, Storage, Packaging, Warranty and Protection measures........3.1. Transport...………………………………………………………………………………………..………………………………..….… 3.2. Storage....………………………………………………………………………………………………………..…………...…...…. 3.3. Packaging……….....……………………………………………………………………………………………………………...…..3.4. Warranty conditions....……………………………………………………………………………………......3.5. Protection measures....……………………………………………………………………………………......4. Assembly ......................................4.1. Actuator operation....…………………………………………………………......…………….…………..…..4.2. General structure of the actuator..…....………………………………………………………......SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti. - Page 3 4.3. Mounting position of the actuator......………………………………………………………......4.4. Mounting of the actuator to the valve and flange dimensions..…....…………………..…. 4.5. Manual Control....………………………………………………………………………………......………………... 4.6. Cam, torque switch and limit switch settings.....…............……...……..4.7. Stoppers……...………………………………………………………………………………………..…......……….….. 4.8. Technical Dimensions...………………………………………………………………………………………......……..4.9. Atex........…………………………………………………………………………………………......….……... 4.10. Proportional control card......………………………………………………………………......….…….. 4.11. PIU potentiometer unit........………………………………………………………......…..…… 5.
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Page 4: Safety Instructions
This warning personal injury. should be heeded. SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti. -
Page 5: References And Symbols
1.3. References and symbols References and symbols used in this instruction and on electronic cards Table 1: Defined in the Symbols table. SIGNS /SYMBOLS DEFINITIONS Live end port on AC voltage supplies Neutral end port on AC voltage supplies +24V port on DC voltage supplies 0V port on DC voltage supplies In proportional controls, the positive (+) voltage or current terminal port to be controlled... -
Page 6: Reasons For Use
2.3. Purpose of the document This document has been prepared to provide information on assembly, installation, use and maintenance of TORK brand TREA series electric actuators. 2.4. Coding system The product coding system is described in Figure 1: Coding System table. -
Page 7: Label Information
If necessary, provide detailed information from the user NOTE manual, technical support team or sales team. II 2G Ex db IIC T4 Gb IEP 17' ATEX..Electric Actuator Manufactured By Sms-tork Co. Inc. Model Output Torque TREA015001010101 150Nm Type Operating Volyage :... -
Page 8: Technicial Features
IP68 Protection Class (Can work underwater up to 72 hours at a depth of 10 meters) ATEX Certified Electric Actuator (Ex II 2G Ex IIC T4 Gb) LCU: Local Control Unit (with LCD Display) Table 4: Optional Features SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti. -
Page 9: Transport, Storage, Packaging, Warranty And Protection Measures
The packaging materials used are environmentally friendly that can be easily cleaned. It should be separated and recycled. Packaging materials such as wood, cardboard, paper, PE foil are used. TORK recommends recycling and collection centers for the disposal of packaging materials. -
Page 10: Warranty Conditions
• In case the defective part is replaced with parts other than TORK Authorized technical services and/or parts without SMSTORK warranty • If it is determined by a report to be issued by the TORK authorized service, whether the malfunctions occur as a result of usage error or not. -
Page 11: Protection Measures
• If the device fails after the warranty period, if you have a service agreement with TORK, request the type of service available in this agreement. If you do not have a service agreement, you can get service by contacting the TORK dealer or customer service center. -
Page 12: General Structure Of The Actuator
They can be converted by adding or removing some parts when they want to be operated with AC mains voltage or DC Source voltage. These conversions must be carried out by the TORK manufacturer. It is strictly not recommended to convert by the user or other companies. -
Page 13: Mounting Of The Actuator To The Valve And Flange Dimensions
NOTE Difficulty due to unsuitable position. Assemble the product in the appropriate position. Avoid all kinds of negativities that will prevent the user from working comfortably. The user is responsible for incorrect assembly or connections that may occur in the field. 4.4. - Page 14 An example of mounting the actuator to the valve with and without brackets is shown in the picture below. DEFINITIONS Flange Screw Bracket Stamp Clutch Valve shaft Valve Figure 5: Mounting with Bracket Figure 6: Mounting without Bracket SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti.
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Page 15: Manual Control
Check the system. If there is any jamming, remove it. If the problem still persists, contact TORK authorized service and ask for support. 4.6. Cam, torque switch and limit switch settings Closing Limit Switch Adjustment;... -
Page 16: Stoppers
If there is a need for stopper adjustment, contact the manufacturer. You may cause mechanical and electronic damage to the product. Stoppers Stoperler Figure 9: View of Stoppers SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti. -
Page 17: Technical Dimensions
4.8. Technical dimensions TREA 150 Series Actuator Technical Dimensions (Standard) TREA 150 Series Actuator Technical Dimensions (LCU unit) Figure 10: Technical Dimensions 4.9. Atex Atex actuators are electrically operated, remote or local controllable, proportional or On/Off products used in explosive or hazardous environments. There are important conditions to be considered in the use of these products. -
Page 18: Proportional Control Card
An example connection diagram is shown in the figure below and the position of the PIU on the product is shown in figure 11. ACTUATOR STOP CLOSE OPEN LIVE NEUTRA L RELAY EARTH Figure 11: PIU Connection Diagram Figure 12: PIU Connection Picture SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti. -
Page 19: Control Parameters
5. CONTROL PARAMETERS 5.1. Manual control with handwheel Handwheel control method is used in both types of electric actuators with on-off and proportional operation. This method is recommended for emergencies such as power failure and loss of control signal in the system. Another reason for recommending proportional electric actuators is that when the valve is turned with the handwheel while the control signal is still applied to the actuator, it will try to correct its position again according to the control signal applied. -
Page 20: Proportional Control Via Electronic Card
Do not give control signals other than those specified in the table. Otherwise, you may operate the valve uncontrollably, cause unexpected problems in the system, or cause material damage such as electronic card failure. SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti. -
Page 21: Output Signal Selection (Feedback)
INPUT CONTROL SIGNAL ADJUSTMENT SWITCHES TABLE Pin Positions Control Signal 0 - 10 mA OPEN CLOSE CLOSE CLOSE 0 - 20 mA OPEN CLOSE CLOSE OPEN 2 - 10 mA OPEN CLOSE OPEN CLOSE 4 - 20 mA OPEN CLOSE OPEN OPEN 0 - 5 V DC... -
Page 22: Error Positions
• Press the SET and OPEN keys at the same time. • You will see that the Power LED is constantly lit. Green, yellow, blue and red leds will turn on, respectively, and then the electric actuator will start automatic calibration. SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti. -
Page 23: Restarting In Protection Mode
• Release the held SET and OPEN keys. • When the automatic calibration starts, the electric actuator will first completely close the valve. During the closing of the valve, the RGB1 led will flash in blue and green, and will turn green in the fully closed position. - Page 24 Middle SET and OPEN buttons pressed for 3 seconds Calibration started, valve is closing Calibration closing calibration completed Mode Opening valve Opening calibration completed Calibration finished Table 10. Meanings of Led lights SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti.
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Page 25: Electrical Connections
6. ELECTRICAL CONNECTIONS Before making the electric actuator connection, the user should have information about the actuator in hand. According to the product in hand, user can make electrical connections from the connection diagrams given below. Before operating the actuator, make sure the connections are correct. -
Page 26: Dc Proportional Electric Actuator Connection Diagram
6.2. 24V DC Proportional Electric Actuator Connection Diagram SUGGESTED CUSTOMER WIRING ERROR OVER INPUT (230VAC) MAX 230VAC-3A OUTPUT SIGNAL MAX (230VAC-5A) INPUT SIGNAL TORQUE PROPORTIONAL CONTROL CARD MOTOR CONTROL Figure 19: 24V DC Proportional Electric Actuator Connection Diagram SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti. -
Page 27: 230V Ac On/Off Electric Actuator Connection Diagram
6.3. 230V AC ON/OFF Electric Actuator Connection Diagram SUGGESTED CUSTOMER WIRING OVER MAX 230VAC-3A INPUT (230VAC) TORQUE AC ON/OFF CONTROL CARD CLOSED LIMIT SWITCH OPEN LIMIT SWITCH AUXILIARY CLOSED LIMIT SWITCH AUXILIARY OPEN LIMIT SWITCH OPEN TORQUE LIMIT SWITCH CLOSED TORQUE LIMIT SWITCH CONDENSOR WARNING : EACH ACTUATOR MUST BE OPERATED ON ITS OWN OPERATING VOLTAGE. -
Page 28: Dc On/Off Electric Actuator Connection Diagram
6.4. 24V DC ON/OFF Electric Actuator Connection Diagram SUGGESTED CUSTOMER WIRING OVER INPUT (230VAC) HEATER MAX 230VAC-3A TORQUE DC ON/OFF CONTROL CARD Figure 21: 24V DC ON/OFF Electric Actuator Connection Diagram SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti. -
Page 29: Spare Parts
7. SPARE PARTS • For actuator spare parts, please contact the manufacturer. • Use recommended spare parts. www.smstork.com... - Page 30 NOTE SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti.
- Page 31 NOTE www.smstork.com...
- Page 32 Head O ce : Bostancı Yolu Cad, Kuru Sok, No16 Y. Dudullu, 34776 Ümran ye / İstanbul-TÜRKİYE P +90 216 364 34 05 F +90 216 364 37 57 Factory : Çerkeşl OSB Mah. İmes 2. Cad. No.5 41455 D lovası / Kocael - Türk ye T +90 262 290 20 20 F +90 262 290 20 21 SMS SANAYİ...
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