Allen-Bradley 1711-P05SISID050S User Manual
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Allen-Bradley 1711-P05SISID050S User Manual

Allen-Bradley 1711-P05SISID050S User Manual

Optisis safety instrumented system
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User Manual
Original Instructions
OptiSIS Safety Instrumented System
Catalog Numbers 1711-P05SISID050S, 1711-P05SISID050T, 1711-P05SISOD050S, 1711-P05SISOD050T, 1711-P05SISID100S,
1711-P05SISID100T, 1711-P05SISOD100S, 1711-P05SISOD100T

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Summary of Contents for Allen-Bradley 1711-P05SISID050S

  • Page 1 User Manual Original Instructions OptiSIS Safety Instrumented System Catalog Numbers 1711-P05SISID050S, 1711-P05SISID050T, 1711-P05SISOD050S, 1711-P05SISOD050T, 1711-P05SISID100S, 1711-P05SISID100T, 1711-P05SISOD100S, 1711-P05SISOD100T...
  • Page 2 Important User Information Read this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.

  • Page 3: Table Of Contents

    Table of Contents Preface About This Publication ......... 7 Summary of Changes .
  • Page 4 Table of Contents Chapter 4 Connect Field Wiring Grounding Requirements ........27 Input Wiring .
  • Page 5 Table of Contents Chapter 9 Operation Monitor System State......... . 75 System Status .
  • Page 6 Table of Contents Appendix D Safety Checklist Checklist ........... . 117 Appendix E Modbus Communication Address Modbus RTU Settings.

  • Page 7: Preface

    Preface About This Publication The OptiSIS® solution is a ready to install configurable logic solver for use in safety instrumented system (SIS) applications. Once installed and wired, it can be configured and tested to provide a complete SIS solution that can meet application requirements up to SIL 3.

  • Page 8: Terminology

    Preface Terminology This table defines the terms and abbreviations that are used in this manual. Table 1 - Terms and Abbreviations Term/ Definition Term/ Definition Abbreviation Abbreviation Analog input International Society of Automation Asset management system: A system that is used to manage Management of change process (diagnose, configure, and maintain) smart field devices MTTR...

  • Page 9: Catalog Numbers

    Preface Catalog Numbers 1711 - P05 SIS 050 S Bulletin Number P05 - Packaged SIS - Safety Area Configuration solution instrumented system • 1711: OptiSIS • ID: Indoor • 050: 50 I/O • S: Fail-safe solution • OD: Outdoor • 100: 100 I/O •...

  • Page 10: Additional Resources

    You can view or download publications at http://www.rockwellautomation.com/literature/. To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative. Rockwell Automation Publication 1711-UM004C-EN-P - April 2018...

  • Page 11: Safety Requirements

    Chapter Safety Requirements Introduction The certification authority Technischer Überwachungs-Verein (TÜV) independently certifies that the AADvance control system meets the requirements of IEC 61508 SIL 3. The OptiSIS solution is designed and implemented in accordance with the requirements of the AADvance Controller Safety Manual, publication ICSTT-RM446.

  • Page 12: Fault Tolerant System

    Chapter 1 Safety Requirements Fault Tolerant System The fault tolerant architecture option means that the failure of a channel or module does not degrade the applied safety integrity level, or result in the loss of function and the resulting taking the process to the safe state. The actual behavior under fault conditions is also dependent on configuration options.

  • Page 13: Process Safety Lifecycle, Functional Testing, And Validation

    Safety Requirements Chapter 1 Process Safety Lifecycle, ATTENTION: Follow the Process Safety Lifecycle as described in the Functional Testing, and AADvance Controller Safety Manual, publication ICSTT-RM446. Validation Before putting the system into operation, perform a pre-startup acceptance test (PSAT) which is a functional test of the safety instrumented system (SIS). The PSAT must be a documented and recorded test procedure that includes (but is not limited to) the following: •...

  • Page 14: Pfd/Pfh Data

    Chapter 1 Safety Requirements PFD/PFH Data Reliability, PFD, and PFH data is published in the PFHavg and PFDavg Data for AADvance Controllers Reference Manual, publication ICSTT-RM449. Password Protection The HMI has a security model that is built in to restrict access to specific functions.

  • Page 15: Program Enable Key

    Safety Requirements Chapter 1 ATTENTION: The OptiSIS has an auto-logout feature. The User Logon Session Timeout Warning display automatically appears after 20 minutes of inactivity and lets you refresh the application before completing the automatic log-off process. If the Refresh button is not pressed within 2 minutes, the current user is automatically logged off and the default user is logged in.

  • Page 16: Diagnostics

    Chapter 1 Safety Requirements Diagnostics The AADvance controller embodies sophisticated internal diagnostic systems to identify faults that may develop during operation and raise appropriate alarm and status indications. The diagnostic systems run automatically and check for system faults that are associated with the controller (processor and I/O modules) and field faults that are associated with field I/O circuits.

  • Page 17: Introduction

    Chapter Installation This chapter provides basic background information about the solution and instructions for installation. ATTENTION: You must use procedures to install and commission that comply with applicable standards of the country of installation. The applicable standards can include, for example, IEC 61511, NFPA72, and ISA 84.00.01, depending on the location.
  • Page 18 Chapter 2 Installation Figure 4 - OptiSIS Solution – External View Figure 5 - OptiSIS Solution – Internal View Power Distribution Industrial Computer (Mounted on Door) AADvance Controller CPU and I/O Modules Logic Write Keyswitch (Mounted on Door) Power Supplies Customer Field Terminals Customer Field Terminals Power Feeds...

  • Page 19: Installation

    Installation Chapter 2 Figure 6 - HMI- USB Port Location 6181X Bottom View 6181P Bottom View 6181P Front View USB Ports Hinged Door Covering the USB Ports ATTENTION: The USB ports must not be used unless the area is known to be non-hazardous.

  • Page 20: Inspection

    IMPORTANT The standard unit is meant to be installed in a nonhazardous environment. For additional environmental needs for your SIS, contact your local Allen-Bradley distributor or Rockwell Automation sales representative. Rockwell Automation Publication 1711-UM004C-EN-P - April 2018...

  • Page 21: Wall Mount - 50 I/O Solution

    Installation Chapter 2 Wall Mount — 50 I/O Solution ATTENTION: Crush hazard! Dropping the unit can lead to personal injury and/or component damage. Always support the unit fully during installation. Use of mechanical lifting aids is recommended. To mount the 50 I/O OptiSIS solution to the wall, follow these steps. 1.

  • Page 22: Floor Mount - 100 I/O Solution

    Chapter 2 Installation Floor Mount — 100 I/O Solution ATTENTION: Crush hazard! Dropping the unit can lead to personal injury and/or component damage. Always support the unit fully during installation. Use of mechanical lifting aids is recommended 1. Determine the mounting location and verify that the location is suitable for the solution by checking the following: •...

  • Page 23: Connect Power

    Chapter Connect Power Introduction The OptiSIS solution uses standard Allen-Bradley® power supplies and redundancy modules. The OptiSIS solution accepts dual power feeds of the same, or different, voltages. See detailed power distribution drawings for power details. IMPORTANT The A and B power feeds do not have to be the same voltage, but they must...

  • Page 24: Power Cable Types/Recommendations

    Chapter 3 Connect Power There are two ground connections that must be connected before power is applied to the system. • The AC safety ground is provided to help protect personnel from electric shock under fault conditions. Internally, all exposed metal surfaces, for example, cabinets, racks, and chassis ground connections, are connected to this termination point.

  • Page 25: Cable Entry

    Connect Power Chapter 3 Cable Entry Verify that cable sizes, wires, and cabinet penetrations for incoming cables are to local regulations, specifications, and requirements. Bottom Entry Conduit Cable entry is through the bottom gland plate (NEMA 4 models only) for both the 50 I/O and 100 I/O solutions.

  • Page 26: Cable Installation

    2. Crimp compression lugs with manufacturer recommended tools. 3. To verify field wire connection points, use the electrical schematics. Power Layout The OptiSIS solution uses standard Allen-Bradley® power supplies and redundancy modules. The system design accommodates dual-inputs of 24V DC and/or 100…240V AC.

  • Page 27: Grounding Requirements

    Chapter Connect Field Wiring Grounding Requirements IMPORTANT Analog and digital inputs support a signal ground and also provide a place to terminate a shield/screen to maintain signal quality. When external field device power is used, it must be kept separate from the signal wiring to minimize signal noise.
  • Page 28 Chapter 4 Connect Field Wiring Figure 9 - Analog Input (OptiSIS Solution Powered) 24V DC Input 24V DC Input 24V DC Channel Channel – – 0V DC 0V DC 0V DC End-user to remove jumper OptiSIS Solution Powered Field Powered Figure 10 - Analog Input (OptiSIS Solution Powered, 3-wire Transmitter) 24V DC Input...

  • Page 29: Analog Output Wiring

    Connect Field Wiring Chapter 4 Analog Output Wiring Figure 12 - Analog Output Wiring Analog 24V DC Output Channel Device Signal + – Load Device Signal – 0V DC Digital and Relay Output Figure 13 - Relay Wiring Legend DO Power Line Wiring Terminal Block DO Return Line...

  • Page 30: Contact Derating

    Chapter 4 Connect Field Wiring Figure 14 - N.O. Contact for a Normally De-energized Output (Parallel Contacts, Energize to Trip) Customer Power Link Load Customer Return Link Figure 15 - N.C. Contact for a Normally Energized Output (Series Contacts, De-energize to Trip) Customer Power Load Load...

  • Page 31: First-Time Powerup

    Chapter Startup First-time Powerup Follow these steps the first time you apply power to the OptiSIS solution. 1. Switch all circuit breakers to the Off position and open all fuses. 2. Energize the power feed and verify voltage at main incoming terminals. 3.
  • Page 32 Chapter 5 Startup For simple and quick navigation, you can access and progress through multiple pages of a display by pressing the arrows at the bottom of the display. Notice the green dot at the center bottom of each display for orientation. Navigation arrows are available on most displays and loop at end of sequence.

  • Page 33: Operator

    Startup Chapter 5 Operator The Operator display is the first display that appears. You can access and progress through the Cause and Effect charts by pressing the arrows at the bottom of the display. You can also press a specific chart navigation button to go to that Cause and Effect chart.

  • Page 34: Maintenance

    Chapter 5 Startup Maintenance This Maintenance display has four pages. Access and progress through multiple pages of a display by pressing the arrows at the bottom of the display. Figure 21 - Maintenance Display System Status I/O Configuration User Accounts Configuration Load/Save Rockwell Automation Publication 1711-UM004C-EN-P - April 2018...

  • Page 35: Alarm

    Startup Chapter 5 Alarm Use the Alarm display to view the unit alarms. Figure 22 - Alarm Display Warning Use the Warning display to view a listing of all unit warnings. • Level 1 Warnings: Conditions are preventing unit operation. •...

  • Page 36: Help

    Chapter 5 Startup Help The Help display has five pages. You can progress through the pages of the Help display by pressing the arrows at the bottom of the display. The Help display pages provide information regarding application information, screen navigation, logic functions, color keys for system icons, and more.

  • Page 37: Connect Peripherals

    Startup Chapter 5 Connect Peripherals You can connect peripherals, such as a keyboard and mouse, to the corresponding USB ports on the bottom side of the HMI. The USB ports are covered by a hinged door. See Figure 6 on page ATTENTION: The USB ports must not be used unless the area is known to be non-hazardous.
  • Page 38 Chapter 5 Startup 3. Press in the User name field. A keyboard appears. 4. Type the User name and press Enter on the keyboard. The keyboard disappears. TIP User names are not case-sensitive. 5. Press in the Password field. A keyboard appears. 6.

  • Page 39: Configure User Accounts

    Startup Chapter 5 Configure User Accounts The HMI application has default user account information, however, it is possible to change the password for a specific user role. To update the password, follow these steps. 1. Navigate to the Maintenance display by pressing 2.

  • Page 40: Log Out Current User

    Chapter 5 Startup 5. Type the old password and press Enter on the keyboard. 6. Press the New password field. A keyboard appears. 7. Type the new password and press Enter on the keyboard. 8. Press the Confirm password field. A keyboard appears.

  • Page 41: Configure I/O Points

    Chapter Configure I/O ATTENTION: If I/O configuration or Cause and Effect logic changes are performed while process is operational (online changes), then a formal Management of Change (MOC) process must be followed. The process includes, but is not limited to, an impact analysis of the change, documented implementation and test procedures, and identification of any additional measures that are required while the change is made.
  • Page 42 Chapter 6 Configure I/O Table 4 - Configuration Parameters Category Item Data Type Description Analog Output Channel Enabled Boolean Channel enabled: 0 = disabled, 1 = enabled Conditioning Description String Device description Tag Name String Tag name Channel Type Boolean Analog output mode: 0 = AI repeat, 1 = Cause and Effect output AI Repeat DINT...

  • Page 43: Configure An I/O

    Configure I/O Chapter 6 Configure an I/O IMPORTANT To configure your I/O with the Offline Configuration Tool, see Appendix A page These steps explain how to configure the fundamental characteristics for an input, output, internal parameter, or Modbus input. TIP You must be in Configuration mode to change characteristics. IMPORTANT Internal parameters and Modbus inputs are enabled by default and are selectable by the Cause and Effect charts.
  • Page 44 Chapter 6 Configure I/O 5. To configure a particular channel, press the channel. A configuration faceplate opens. 6. To enable the channel, check Channel Enabled. IMPORTANT If Channel Enabled is not selected, then all other parameters are not seen. If you clear and recheck Channel Enable, the parameters revert to a default state.
  • Page 45 Configure I/O Chapter 6 7. To configure a channel, follow these steps. a. Press in the description field. A keyboard appears. IMPORTANT The keyboard is a standard FactoryTalk® keyboard. Update Field is not configured for use in the OptiSIS solution. Press Enter to store parameter values.

  • Page 46: Configure Analog Input Characteristics

    Chapter 6 Configure I/O Configure Analog Input Characteristics IMPORTANT I/O allocation on the 100 I/O module differs. See the wiring diagram before you commit I/O allocation. After the input is created by enabling the channel, entering a description, and naming the tag, you can configure the characteristics of the analog input. TIP Unconfigured points return a tag name of 'DISABLED' and a description of 'Spare Channel’...
  • Page 47 Configure I/O Chapter 6 To configure the analog input, follow these steps. 1. In Channel Type, press Analog Input. The analog input characteristics appear. 2. Configure the values for the analog input settings. TIP Input Process Variable maximum and minimum settings correspond to 20 mA and 4 mA, respectively.
  • Page 48 Chapter 6 Configure I/O 4. Configure the Alarm Unlatched and Alarm On Fault settings as required by pressing the required checkboxes. 5. To set the limit values for the alarms, follow these steps. IMPORTANT You have to check an Alarm Enable box first before setting a limit value. Four limits are available (High High, High, Low, and Low Low) to be used in your specific installation.
  • Page 49 Configure I/O Chapter 6 7. To make your changes to the controller, you can download configuration by using the logic write keyswitch at the front of the panel. IMPORTANT On the I/O configuration display, the I/O channels that you configured or changed appear as yellow.

  • Page 50: Configure Digital Input Characteristics

    Chapter 6 Configure I/O Configure Digital Input Characteristics IMPORTANT I/O allocation on the 100 I/O module differs. See the wiring diagram before you commit I/O allocation. After the input is created by enabling the channel, entering a description, and naming the tag, you can configure the digital input characteristics. TIP Unconfigured points return a tag name of DISABLED and a description of Spare Channel.
  • Page 51 Configure I/O Chapter 6 To configure the digital input, follow these steps. 1. In Channel Type, press Digital Input. The digital input characteristics appear. 2. Select the type of input sense required; press Normally Closed or Normally Open. 3. To set the switching level, follow these steps. a.
  • Page 52 Chapter 6 Configure I/O 4. Specify if line monitoring is configured for this input. Line Monitoring (Digital Inputs) on page 53 for more information. 5. To open the Alarm configuration tab, press 6. Configure the Alarm Unlatched and Alarm On Fault settings as required by pressing the required checkboxes.
  • Page 53 Configure I/O Chapter 6 Line Monitoring (Digital Inputs) This section provides recommended line monitoring circuits and resistor values. TIP You must verify that there is no crossover between channels. Figure 29 - Field Loop Circuit for Digital Input +24V DC To Digital Input Module Shield...
  • Page 54 Chapter 6 Configure I/O Figure 31 - Field Loop Circuit for Line Monitored Digital Input for Fire and Gas Systems (F & G) +24V DC To Digital Input Module Shield (if used) Terminal Blocks • The F&G circuit also allows two devices to be in alarm without reporting short circuit.

  • Page 55: Configure Analog Output Characteristics

    Configure I/O Chapter 6 Configure Analog Output Characteristics IMPORTANT I/O allocation on the 100 I/O module differs. See the wiring diagram before you commit I/O allocation. After the output is created by entering a description, and tag name you can configure the analog output characteristics.
  • Page 56 Chapter 6 Configure I/O To configure an analog output, follow these steps. 1. Select and configure the Channel Type. • AI Repeat allows you select which channel this output is able to repeat on the output. • C&E Output makes the analog output available to the Cause and Effect charts.
  • Page 57 Configure I/O Chapter 6 3. To make your changes to the controller, you can download configuration by using the turnkey at the front of the panel. IMPORTANT On the I/O configuration display, the I/O channels that you configured or changed appear as yellow. The yellow box indicates that there are differences between what you configured and what the controller is running.

  • Page 58: Configure Digital Output Characteristics

    Chapter 6 Configure I/O Configure Digital Output Characteristics IMPORTANT I/O allocation on the 100 I/O module differs. See the wiring diagram before you commit I/O allocation. After the output is created by entering a description and tag name, you can configure the digital output characteristics.

  • Page 59: Validate Configuration

    Configure I/O Chapter 6 To configure the digital output, follow these steps. 1. Select the type of output sense required. 2. Configure the Unlatched Output setting as required. 3. Click to close the configuration faceplate. 4. To make your changes to the controller, you can download configuration by using the turnkey at the front of the panel.
  • Page 60 Chapter 6 Configure I/O Notes: Rockwell Automation Publication 1711-UM004C-EN-P - April 2018...
  • Page 61 Chapter Configure Logic The OptiSIS solution offers the ability to configure Cause and Effect logic that is based on a set of signals previously configured. Multiple Cause and Effect charts are available for configuration: • 10 charts for the 50 I/O solution •...

  • Page 62: Using Cause And Effect Charts

    Chapter 7 Configure Logic Using Cause and Effect Charts This section describes the Cause and Effect Chart display and the steps to configure the logic. Figure 34 - Cause and Effect Chart Configuration Item Description Cause and Effect Description (two lines) Logical elements (for example, OR, AND, VOTED, and ENABLE) Input tag name Time delay (only used with TOn and TOff)
  • Page 63 Configure Logic Chapter 7 The OptiSIS solution is built with nine different logic functions for controlling outputs. Table 5 - Logic Functions Logic Function Description ENABLE For ENABLE functions, when the input condition is TRUE, then the remaining logic functions in the Cause and Effect column (OR, NOT OR, AND, NOT AND, TOn, TOff, and 2(ooN)) are enabled.

  • Page 64: Configuration Methods

    Chapter 7 Configure Logic Configuration Methods There are three methods you can use to configure the Cause and Effect charts: • The HMI display • Back up and restore • The Offline Configuration Tool (see Configure Cause and Effect Charts on page 105) Configure Cause and Effect Charts by Using the HMI Display Follow these steps to use the HMI display to configure the different types of...
  • Page 65 Configure Logic Chapter 7 8. Press an output field. The I/O Select - Outputs faceplate appears. 9. Select the required output. 10. Press Select Output. The I/O Select - Outputs faceplate disappears. 11. Select the logic function that you want to use from the tools table. 12.
  • Page 66 Chapter 7 Configure Logic 15. Turn the logic write keyswitch. The keyswitch is on the front of the door, below and to the left of the HMI display. The download display appears. IMPORTANT The Verify After Download setting enables a verification process that compares the downloaded values with the configured values.

  • Page 67: Back Up And Restore

    Configure Logic Chapter 7 Back up and Restore The OptiSIS solution configuration can be backed up or restored from a USB drive. This function allows the operating system to be backed up for record and management of change (MOC) purposes. This function also aids in disaster recovery or when you revert to a previous version.
  • Page 68 Chapter 7 Configure Logic 3. From the Maintenance display, press until the Configuration Load/Save display appears. Download from USB Drive to Controller. Upload from Controller to USB Drive. Refresh 4. Specify a file name in the Save Filename field. 5. Press Upload from Controller to USB. Figure 35 - Storing Current Configuration to Your USB Drive IMPORTANT The upload process can take up to 2 minutes.
  • Page 69 Configure Logic Chapter 7 Load or Restore a Configuration To download a configuration file to the controller, follow these steps. 1. Log in as Engineer. Application Accounts on page 2. To go to the Maintenance display, press 3. From the Maintenance display, press until the Configuration Load/Save display appears.
  • Page 70 Chapter 7 Configure Logic Notes: Rockwell Automation Publication 1711-UM004C-EN-P - April 2018...

  • Page 71: Introduction

    Chapter Communication Introduction The OptiSIS solution provides Ethernet and serial communication to external devices using Modbus RTU or Modbus TCP/IP. Additionally, it supports the integration of field devices via HART protocol. This chapter covers the details of these communication protocols. IP Addresses Table 6 - IP Addresses IP Address...

  • Page 72: Hart Protocol

    Chapter 8 Communication HART Protocol The OptiSIS solution supports HART protocol, which lets you integrate Field Device data into your safety application. Typical uses of this data include the following: • To display, compare, and alarm (externally) the measured process variable from the analog input channel with the process variable value that is transmitted over HART from the field device to detect discrepancies.

  • Page 73: Hart Device Management By Using An Ams

    Communication Chapter 8 HART Device Management by Using an AMS The OptiSIS solution is enabled to allow an FDT (version 1.0) compatible AMS to communicate with smart field devices. The AMS is enabled only on the first of the two customer ports. The AMS requires that the AADvance CommDTM is installed, to allow any DeviceDTM to interface HART data between the AMS and the Field Device.

  • Page 74: Rockwell Automation Publication 1711-Um004C-En-P - April

    Chapter 8 Communication Notes: Rockwell Automation Publication 1711-UM004C-EN-P - April 2018...

  • Page 75: Monitor System State

    Chapter Operation Monitor System State The OptiSIS solution provides diagnostics that allow you to monitor the system state. On the Maintenance displays, you can view overall system status, configure inputs and outputs, change passwords, and handle configuration files, if necessary. Navigation to any of these aspects is accomplished by using the navigation arrows at the bottom of the display.
  • Page 76 Chapter 9 Operation Figure 36 - System Status Display Analog Output Group Digital Output Group Processor Group Flexible Input Group Flexible Input Digital Output Group Group Item Description Item Description Input Filter Time [ms] - Time that the inputs must remain in the alarm state Common Facilities, continued before the alarm can be generated (0…500 ms) Duplicate Output Detected - An output has been used in two different...
  • Page 77 Operation Chapter 9 Processor Module Status When in Operation mode, you can press the Processor group, to view the processor status. This view gives you information to identify issues with any of the system processor modules. This information includes the following: •...
  • Page 78 Chapter 9 Operation Flexible Input Module Status When you press a flexible input group, you can view the input module status. The Flexible Input module groups, and the dedicated Analog Input and Digital Input groups available in the 100 I/O solution, share similar displays. This view gives you information to identify issues with any of the system input modules.
  • Page 79 Operation Chapter 9 Digital Output Module Status When you press the digital output group, you can view the digital output module status. This view gives you information to identify issues with any of the system digital output modules. This information includes the following: •...
  • Page 80 Chapter 9 Operation Analog Output Module Status When you press an Analog Output group, you can view the analog output module status. This view gives you information to identify issues with any of the system analog output modules. This information includes the following: •...

  • Page 81: I/O Status

    Operation Chapter 9 I/O Status To view I/O status, follow these steps. 1. To go to the Maintenance display, press 2. From the Maintenance display, press until the I/O Configuration display appears. 3. To highlight the appropriate input or output, press 4.
  • Page 82 Chapter 9 Operation You can view the device configuration faceplate when you press anywhere on the channel row. Figure 41 - Analog Input Configuration Faceplate Item Description Channel Type - The Flexible Input channel can be wired to either an Analog Input or Digital Input (Figure 42).
  • Page 83 Operation Chapter 9 Figure 42 - Digital Input Configuration Faceplate Item Description Channel Type - The Flexible Input channel can be wired to either an Analog Input (Figure 41) or Digital Input. Required subparameters vary according to the option that you choose here. Switching level (V) - The level across which the input is deemed to be energized (above this value) or de- energized (below this value).
  • Page 84 Chapter 9 Operation Digital Output Group To access the digital output status, follow steps 1…4 (page 81) to view Digital Output Slots (5 and 6 or 7 and 8) status. You can view the device configuration faceplate when you press anywhere on the channel row.
  • Page 85 Operation Chapter 9 Analog Output Group To access the analog output status, follow steps 1…4 (page 81) to view Analog Output Slots 9 and 10 status. You can view the device configuration faceplate when you press anywhere on the channel row. Figure 44 - Analog Output Configuration Faceplate Item Description...
  • Page 86 Chapter 9 Operation Internal Parameters Follow steps 1…4 (page 81) to view Internal Parameter status. Item Description Sts (Status) - Gray = False; Red = True Modbus Input Status Follow steps 1…4 (page 81) to view Modbus Input status. Item Description Sts (Status) - Gray = False;...

  • Page 87: View Alarms

    Operation Chapter 9 View Alarms The Alarm display subscribes to and displays all alarms from the system. From this display, you can view a list of the active alarms, monitor alarm details, acknowledge one or multiple alarms and reset latched alarms. Figure 45 - Alarm Status 1.
  • Page 88 Chapter 9 Operation The appearance of the alarms in the Alarm display is based on the alarm priority (Table 9). Active and unacknowledged alarms blink until an acknowledge command is issued or the alarm returns to normal. Table 9 - Alarm Priority Alarm Priority Description Text Color...
  • Page 89 Operation Chapter 9 2. Use the Alarm display commands (Figure 47) to acknowledge, refresh, or reset alarms. • To acknowledge the alarm, select the specific alarm and press the appropriate command button to stop the message from flashing. • To reset the alarm, press Figure 47 - Alarm Display Commands Details Pane Item...
  • Page 90 Chapter 9 Operation Table 11 - Alarm Types and Actions Category Description Action Common Facilities Any force present Alarm to HMI. Display on System Status display. AADvance controller system fault AADvance controller I/O fault (for configured I/O) AADvance controller fault (system healthy) AADvance controller V1 / V2 faults AADvance DO group 1 / 2 V faults AADvance CPU temperature high...

  • Page 91: View Warnings

    Operation Chapter 9 View Warnings The Warning display lists active system warnings, such as restricted access level and active overrides/forces. Table 12 - Warning Severity Warning Level Description Color No Warning Level 1: Prevents Operation Level 2 Function Disabled/Bypassed Figure 48 - Warning Status Reset after Trip If the logic, as configured, detects a trip condition (for example, pressure transmitter high level exceeded), the OptiSIS solution performs the configured...

  • Page 92: Reset By Using Supplied Modbus Point

    Chapter 9 Operation Reset by Using Supplied Modbus Point To reset the OptiSIS solution remotely, pulse Modbus Coil 1 (address 00001) to 1. A pulse time of 1…2 seconds is typically sufficient. Pulsing Modbus Coil 1 has the same effect as pressing Reset ( ) on the OptiSIS Alarms display.

  • Page 93: Introduction

    See NFPA 70E Standard for Electrical Safety in the Workplace or local safety regulations. (1) In locations where Technical Support is not available, contact your local Rockwell Automation sales office or Allen-Bradley distributor. Rockwell Automation Publication 1711-UM004C-EN-P - April 2018...

  • Page 94: Repair Procedures

    Chapter 10 Maintenance Repair Procedures You can replace physical components. See the AADvance Maintenance and Troubleshooting Manual, publication ICSTT-RM406. Electrostatic Precautions The electronic components of these systems are susceptible to electrostatic discharge (ESD). Be sure to take the following precautions: •...
  • Page 95 Maintenance Chapter 10 To replace a battery, do the following: 1. To remove the battery cover, use a small Phillips screwdriver to loosen the cover screw. Battery Cover Screw 2. Remove the battery by pulling on the blue ribbon. Blue Ribbon 3.

  • Page 96: Reset Optisis Solution Default Settings

    Chapter 10 Maintenance Reset OptiSIS Solution To clear all configured Cause and Effect information and (if necessary) configured I/O information, follow these steps. Default Settings 1. On the Home display, log in as Engineer (in the FactoryTalk® application). 2. Press Configuration 3.

  • Page 97: Preparing Your Optisis Solution For Upgrades

    Maintenance Chapter 10 4. Press to adjust the Date or Time accordingly. The Date and Time Settings window appears. a. To adjust the time, press the arrows. b. To change the date, press the calendar or use the arrows to change the month.
  • Page 98 Chapter 10 Maintenance To open the content of your USB drive, follow these steps. 1. Close your OptiSIS solution application and restart your HMI by going to the Start Menu or by using the power switch. 2. Plug your USB drive into any of the ports that are provided in the HMI. Figure 6 on page 19 for USB port locations.

  • Page 99: Appendix A

    Appendix Offline Configuration Tool IMPORTANT The offline configuration tool is recommended to run with a screen resolution of 1920 x 1080. The OptiSIS offline configuration tool is available as a free download from the Product Compatibility and Download Center (PCDC) and is intended to be used to do the following: •...

  • Page 100: Begin Configuration

    Appendix A Offline Configuration Tool Begin Configuration The following steps explain how to initiate a new configuration. 1. Open the Offline Configuration Tool. 2. Click New. 3. Click the System Type pull-down menu and select your system. General Configuration Enter the required values to set your Input Delay Time (0…500 ms) and MTTR (0…168 hr).

  • Page 101: Configure Inputs

    Offline Configuration Tool Appendix A Configure Inputs Follow these steps to configure the fundamental characteristics for an input. IMPORTANT For a description of configuration parameters, see Table 4 on page 1. Under I/O Configuration, select an input and click Configure I/O. 2.
  • Page 102 Appendix A Offline Configuration Tool 4. Enter a Tagname and Description 5. Select Digital Input or Analog Input. • Digital Input: Configure your Switching Level and select if your Input Sense is normally closed or normally open. • Analog Input: Configure your maximum and minimum process variable (PV) and enter the units.

  • Page 103: Configure Outputs

    Offline Configuration Tool Appendix A 8. After you have configured all applicable input channels, click Close. Configure Outputs Follow these steps to configure the fundamental characteristics for an output. IMPORTANT For a description of configuration parameters, see Table 4 on page 1.
  • Page 104 Appendix A Offline Configuration Tool 3. To enable the channel, check Channel Enable. 4. Enter a Tagname and Description 5. Configure your output settings and click Save. 6. Repeat steps 2…5 for all applicable output channels. 7. After you have configured all applicable output channels, click Close. Rockwell Automation Publication 1711-UM004C-EN-P - April 2018...

  • Page 105: Configure Cause And Effect Charts

    Offline Configuration Tool Appendix A Configure Cause and Effect Cause and Effect charts allow the system to act on inputs to control outputs. Follow these steps to configure the chart. Charts 1. Under Chart Configuration, select a chart and click Configure Chart. 2.
  • Page 106 Appendix A Offline Configuration Tool 4. Select a column and choose an output from the list. 5. Click Select Output. IMPORTANT For an explanation of the Tools (Logic Functions), see Table 5 on page 6. Click the type of logic you want to use from Tools. 7.

  • Page 107: Save Configuration File

    Offline Configuration Tool Appendix A 9. When your chart is complete, click Save. 10. To configure the remaining Cause and Effect charts, repeat steps 1…9. Save Configuration File When you have completed your configuration, you must save it or the changes are lost.

  • Page 108: Edit A Configuration File

    Appendix A Offline Configuration Tool 2. Type in a name for the file and click Save. 3. When the save is complete, click OK. Edit a Configuration File 1. Open the Offline Configuration Tool. 2. Click Load. Rockwell Automation Publication 1711-UM004C-EN-P - April 2018...
  • Page 109 Offline Configuration Tool Appendix A 3. Select your configuration file (.csv) and click Open. 4. When the file has loaded, click OK. 5. Verify that your file has loaded by checking the Configuration File text box. 6. Reconfigure as necessary and save. Rockwell Automation Publication 1711-UM004C-EN-P - April 2018...

  • Page 110: Load Or Restore Configuration File

    Appendix A Offline Configuration Tool Load or Restore Load or Restore a Configuration on page Configuration File Rockwell Automation Publication 1711-UM004C-EN-P - April 2018...

  • Page 111: Sil Capability

    All OptiSIS solutions can achieve SIL 3. See Chapter 1 for safety requirements. Hardware Architecture Table 13 - 50 I/O Solution Hardware Architecture Attribute 1711-P05SISID050S 1711-P05SISID050T 1711-P05SISOD050S 1711-P05SISOD050T Processors 1oo2D fault tolerant 2oo3 fault tolerant 1oo2D fault tolerant 2oo3 fault tolerant...

  • Page 112: I/O Characteristics

    Appendix B Specifications I/O Characteristics Table 17 - 50 and 100 I/O Solution I/O Characteristics Attribute 1711-P05SISID050S/T 1711-P05SISOD050S/T 1711-P05SISID100S/T 1711-P05SISOD100S/T Flexible Inputs (AI/DI) • Analog input – 4…20 mA nominal (0…24 mA actual) – SIS or field powered – HART •...

  • Page 113: Environmental

    Specifications Appendix B Environmental Table 20 - 50 and 100 I/O Solution Environmental Attribute 1711-P05SISID050S/T 1711-P05SISOD050S/T 1711-P05SISID100S/T 1711-P05SISOD100S/T Temperature, Outdoor models: 0…+45 °C (32…113 °F) operating Indoor models: 0…25 °C (32…77 °F) Temperature, storage Outdoor models: -20…+70 °C (-4…+158 °F) Indoor models: -20…+55 °C (-4…+131 °F)
  • Page 114 Appendix B Specifications Notes: Rockwell Automation Publication 1711-UM004C-EN-P - April 2018...

  • Page 115: Recommended Spare Parts

    Appendix Spare Parts List Recommended Spare Parts The following items are the recommended spare parts for the OptiSIS solution. Table 24 - Spare Parts List Part Number Description T9110 Processor module T9432 Analog input module, 16 channel T9451 Digital output module, 24V DC, eight channel T9482 Analog output module, eight channel T9901...
  • Page 116 Appendix C Spare Parts List Notes: Rockwell Automation Publication 1711-UM004C-EN-P - April 2018...

  • Page 117: Safety Checklist

    Appendix Safety Checklist This section contains the specific checklist items that confirm that the OptiSIS solution is applied safely and within its design limits for use in Safety Functions up to, and including, SIL 3. Checklist □ □ 1. Are all operability, maintainability, and testability requirements defined in the SRS been documented and implemented in the SIF logic (where applicable)? □...
  • Page 118 Appendix D Safety Checklist Notes: Rockwell Automation Publication 1711-UM004C-EN-P - April 2018...

  • Page 119: Modbus Communication Address

    Appendix Modbus Communication Address Modbus RTU Settings These settings are fixed and you cannot change them. Table 25 - Modbus RTU Setting Value Communication Rate 19,200 Data Bits Parity None Stop Bits Mode RS485hdmux (half-duplex, 2-wire connection) Slave address Table 26 - Modbus TCP/IP Setting Value Port...
  • Page 120 Appendix E Modbus Communication Address Table 27 - Modbus Map ModbusBase Coil/Register Modbus Type Address Number Description Value 1 Description System Access Coil Modbus Input 10 Status Active Coil Modbus Input 11 Status Active Coil Modbus Input 12 Status Active Coil Modbus Input 13 Status Active...
  • Page 121 Modbus Communication Address Appendix E Table 27 - Modbus Map ModbusBase Coil/Register Modbus Type Address Number Description Value 1 Description System Access Coil Analog Input 3 Operator Substitute PV Command Substitute PV active Coil Analog Input 3 Operator Suppress Command Suppress active Coil Analog Input 3 Operator Boolean Toggle Command...
  • Page 122 Appendix E Modbus Communication Address Table 27 - Modbus Map ModbusBase Coil/Register Modbus Type Address Number Description Value 1 Description System Access Coil Analog Input 19 Operator Boolean Toggle Command Digital Substitute PV Active Coil Analog Input 20 Operator Substitute PV Command Substitute PV active Coil Analog Input 20 Operator Suppress Command...
  • Page 123 Modbus Communication Address Appendix E Table 27 - Modbus Map ModbusBase Coil/Register Modbus Type Address Number Description Value 1 Description System Access Coil Analog Input 36 Operator Suppress Command Suppress active 100 only Coil Analog Input 36 Operator Boolean Toggle Command Digital Substitute PV Active 100 only Coil...
  • Page 124 Appendix E Modbus Communication Address Table 27 - Modbus Map ModbusBase Coil/Register Modbus Type Address Number Description Value 1 Description System Access Coil Analog Input 53 Operator Substitute PV Command Substitute PV active 100 only Coil Analog Input 53 Operator Suppress Command Suppress active 100 only Coil...
  • Page 125 Modbus Communication Address Appendix E Table 27 - Modbus Map ModbusBase Coil/Register Modbus Type Address Number Description Value 1 Description System Access Coil Digital Output 5 Operator Output Toggle Command Digital Substitute PV Active Coil Digital Output 6 Operator Substitute PV Command Substitute PV active Coil Digital Output 6 Operator Suppress Command...
  • Page 126 Appendix E Modbus Communication Address Table 27 - Modbus Map ModbusBase Coil/Register Modbus Type Address Number Description Value 1 Description System Access Coil Digital Output 22 Operator Suppress Command Suppress active 100 only Coil Digital Output 22 Operator Output Toggle Command Digital Substitute PV Active 100 only Coil...
  • Page 127 Modbus Communication Address Appendix E Table 27 - Modbus Map ModbusBase Coil/Register Modbus Type Address Number Description Value 1 Description System Access Discrete Input 10019 Digital Output 19 Status Energized 100 only Discrete Input 10020 Digital Output 20 Status Energized 100 only Discrete Input 10021...
  • Page 128 Appendix E Modbus Communication Address Table 27 - Modbus Map ModbusBase Coil/Register Modbus Type Address Number Description Value 1 Description System Access Discrete Input 10137 Internal 37 Status Active 100 only Discrete Input 10138 Internal 38 Status Active 100 only Discrete Input 10139 Internal 39 Status...
  • Page 129 Modbus Communication Address Appendix E Table 27 - Modbus Map ModbusBase Coil/Register Modbus Type Address Number Description Value 1 Description System Access Discrete Input 1085 11085 Analog Input 8 Digital Alarm Alarm Active Discrete Input 1086 11086 Analog Input 8 Line Fault Line Fault Discrete Input 1091...
  • Page 130 Appendix E Modbus Communication Address Table 27 - Modbus Map ModbusBase Coil/Register Modbus Type Address Number Description Value 1 Description System Access Discrete Input 1171 11171 Analog Input 17 Alarm High High Alarm Active Discrete Input 1172 11172 Analog Input 17 Alarm High Alarm Active Discrete Input 1173...
  • Page 131 Modbus Communication Address Appendix E Table 27 - Modbus Map ModbusBase Coil/Register Modbus Type Address Number Description Value 1 Description System Access Discrete Input 1253 11253 Analog Input 25 Alarm Low Alarm Active Discrete Input 1254 11254 Analog Input 25 Alarm Low Low Alarm Active Discrete Input 1255...
  • Page 132 Appendix E Modbus Communication Address Table 27 - Modbus Map ModbusBase Coil/Register Modbus Type Address Number Description Value 1 Description System Access Discrete Input 1335 11335 Analog Input 33 Digital Alarm Alarm Active 100 only Discrete Input 1336 11336 Analog Input 33 Line Fault Line Fault 100 only Discrete Input...
  • Page 133 Modbus Communication Address Appendix E Table 27 - Modbus Map ModbusBase Coil/Register Modbus Type Address Number Description Value 1 Description System Access Discrete Input 1421 11421 Analog Input 42 Alarm High High Alarm Active 100 only Discrete Input 1422 11422 Analog Input 42 Alarm High Alarm Active 100 only...
  • Page 134 Appendix E Modbus Communication Address Table 27 - Modbus Map ModbusBase Coil/Register Modbus Type Address Number Description Value 1 Description System Access Discrete Input 1503 11503 Analog Input 50 Alarm Low Alarm Active 100 only Discrete Input 1504 11504 Analog Input 50 Alarm Low Low Alarm Active 100 only Discrete Input...
  • Page 135 Modbus Communication Address Appendix E Table 27 - Modbus Map ModbusBase Coil/Register Modbus Type Address Number Description Value 1 Description System Access Discrete Input 1585 11585 Analog Input 58 Digital Alarm Alarm Active 100 only Discrete Input 1586 11586 Analog Input 58 Line Fault Line Fault 100 only Discrete Input...
  • Page 136 Appendix E Modbus Communication Address Table 27 - Modbus Map ModbusBase Coil/Register Modbus Type Address Number Description Value 1 Description System Access Discrete Input 2031 12031 Digital Output 3 Demand Output Demanded from Cause and Effect Discrete Input 2032 12032 Digital Output 3 Line Fault Line Fault Discrete Input...
  • Page 137 Modbus Communication Address Appendix E Table 27 - Modbus Map ModbusBase Coil/Register Modbus Type Address Number Description Value 1 Description System Access Discrete Input 2281 12281 Digital Output 28 Demand Output Demanded from Cause and Effect 100 only Discrete Input 2282 12282 Digital Output 28 Line Fault...
  • Page 138 Appendix E Modbus Communication Address Table 27 - Modbus Map ModbusBase Coil/Register Modbus Type Address Number Description Value 1 Description System Access Input Registers 30023 Analog Input 12 Analog Process Variable Input Registers 30025 Analog Input 13 Analog Process Variable Input Registers 30027 Analog Input 14 Analog Process Variable...
  • Page 139 Modbus Communication Address Appendix E Table 27 - Modbus Map ModbusBase Coil/Register Modbus Type Address Number Description Value 1 Description System Access Input Registers 30123 Analog Input 62 Analog Process Variable 100 only Input Registers 30125 Analog Input 63 Analog Process Variable 100 only Input Registers 30127...
  • Page 140 Appendix E Modbus Communication Address Table 27 - Modbus Map ModbusBase Coil/Register Modbus Type Address Number Description Value 1 Description System Access Input Registers 3089 33089 Analog Input 8 HART Information - Quaternary Variable Input Registers 3091 33091 Analog Input 9 HART Information - Current Input Registers 3093 33093...
  • Page 141 Modbus Communication Address Appendix E Table 27 - Modbus Map ModbusBase Coil/Register Modbus Type Address Number Description Value 1 Description System Access Input Registers 3189 33189 Analog Input 18 HART Information - Quaternary Variable Input Registers 3191 33191 Analog Input 19 HART Information - Current Input Registers 3193 33193...
  • Page 142 Appendix E Modbus Communication Address Table 27 - Modbus Map ModbusBase Coil/Register Modbus Type Address Number Description Value 1 Description System Access Input Registers 3289 33289 Analog Input 28 HART Information - Quaternary Variable Input Registers 3291 33291 Analog Input 29 HART Information - Current Input Registers 3293 33293...
  • Page 143 Modbus Communication Address Appendix E Table 27 - Modbus Map ModbusBase Coil/Register Modbus Type Address Number Description Value 1 Description System Access Input Registers 3389 33389 Analog Input 38 HART Information - Quaternary Variable 100 only Input Registers 3391 33391 Analog Input 39 HART Information - Current 100 only Input Registers...
  • Page 144 Appendix E Modbus Communication Address Table 27 - Modbus Map ModbusBase Coil/Register Modbus Type Address Number Description Value 1 Description System Access Input Registers 3489 33489 Analog Input 48 HART Information - Quaternary Variable 100 only Input Registers 3491 33491 Analog Input 49 HART Information - Current 100 only Input Registers...
  • Page 145 Modbus Communication Address Appendix E Table 27 - Modbus Map ModbusBase Coil/Register Modbus Type Address Number Description Value 1 Description System Access Input Registers 3589 33589 Analog Input 58 HART Information - Quaternary Variable 100 only Input Registers 3591 33591 Analog Input 59 HART Information - Current 100 only Input Registers...
  • Page 146 Appendix E Modbus Communication Address Table 27 - Modbus Map ModbusBase Coil/Register Modbus Type Address Number Description Value 1 Description System Access Input Registers 4049 34049 Analog Output 4 HART Information - Quaternary Variable Input Registers 4051 34051 Analog Output 5 HART Information - Current Input Registers 4053 34053...
  • Page 147 Modbus Communication Address Appendix E Table 27 - Modbus Map ModbusBase Coil/Register Modbus Type Address Number Description Value 1 Description System Access Input Registers 5083 35083 Analog Input 8 High Alarm Limit Input Registers 5085 35085 Analog Input 8 Low Alarm Limit Input Registers 5087 35087...
  • Page 148 Appendix E Modbus Communication Address Table 27 - Modbus Map ModbusBase Coil/Register Modbus Type Address Number Description Value 1 Description System Access Input Registers 5207 35207 Analog Input 20 Low Low Alarm Limit Input Registers 5211 35211 Analog Input 21 High High Alarm Limit Input Registers 5213 35213...
  • Page 149 Modbus Communication Address Appendix E Table 27 - Modbus Map ModbusBase Coil/Register Modbus Type Address Number Description Value 1 Description System Access Input Registers 5333 35333 Analog Input 33 High Alarm Limit 100 only Input Registers 5335 35335 Analog Input 33 Low Alarm Limit 100 only Input Registers 5337...
  • Page 150 Appendix E Modbus Communication Address Table 27 - Modbus Map ModbusBase Coil/Register Modbus Type Address Number Description Value 1 Description System Access Input Registers 5457 35457 Analog Input 45 Low Low Alarm Limit 100 only Input Registers 5461 35461 Analog Input 46 High High Alarm Limit 100 only Input Registers 5463...
  • Page 151 Modbus Communication Address Appendix E Table 27 - Modbus Map ModbusBase Coil/Register Modbus Type Address Number Description Value 1 Description System Access Input Registers 5583 35583 Analog Input 58 High Alarm Limit 100 only Input Registers 5585 35585 Analog Input 58 Low Alarm Limit 100 only Input Registers 5587...
  • Page 152 Appendix E Modbus Communication Address Table 27 - Modbus Map ModbusBase Coil/Register Modbus Type Address Number Description Value 1 Description System Access Holding Register 40145 Analog Input 15 Operator Set Substitute PV Holding Register 40147 Analog Input 16 Operator Set Substitute PV Holding Register 40149 Analog Input 17 Operator Set Substitute PV...

  • Page 153: Index

    Index cause and effect charts 33 configure with HMI 64 abbreviations 8 inputs 61 AC SAFETY GROUND 24 internal permissives 61 additional resources 10 offline configuration tool 105 outputs 61 certification 16 definition 8 change AI repeat 56 date and time 96 alarm password 39 configuration 47...
  • Page 154 Index DeviceDTM grounding definition 8 requirement 27 definition 8 diagnostics 16 hardware architecture 111 digital and relay output HART wiring 29 AMS 72 digital output Data over Modbus 72 conditioning 41 definition 8 configuration 58 protocol 72 group status 84 Help display 31 module status 79 logic element 36...
  • Page 155 Index definition 8 definition 8 definition 8 NEMA line monitoring circuits 53 definition 8 log in 37 log out definition 8 current user 40 logic configuration 62 offline configuration tool 99 logic element begin configuration 100 Help display 36 cause and effect charts 105 logic function edit configuration file 108 Help display 36...
  • Page 156 Index requirement symbols grounding 27 Help display 36 requirements system power 112 AC safety ground 24 system status 75 instrument ground 24 mounting location 21 power 23 reset after trip 91 reset default settings 96 definition 8 TCP/IP definition 8 definition 8 technical support 93 definition 8...
  • Page 158 How Are We Doing? form at http://literature.rockwellautomation.com/idc/groups/literature/documents/du/ra-du002_-en-e.pdf. Rockwell Automation maintains current product environmental information on its website at http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.page. AADvance, Allen-Bradley, FactoryTalk, OptiSIS, Rockwell Automation, and Rockwell Software are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies.

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