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- Page 1 Combustion Gas Analyzer Instruction Manual Configuration • Operation • Maintenance P/N: 0024-9487 Revision 2 August 2014 Product Leadership • Training • Service • Reliability GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
- Page 2 Bacharach, Inc. warrants to buyer that it will convey good title to this product. Bacharach’s liability and buyer’s remedy under this warranty of title are limited to the removal of any title defects or, at the election of Bacharach, to the replacement of this product or parts thereof that are defective in title.
- Page 3 Product improvements and enhancements are on-going, therefore the specifications and information contained in this document may change without notice. Bacharach, Inc. shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing, performance, or use of this material.
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Page 4: Table Of Contents
Fyrite INSIGHT Plus Manual Table of Contents SECTION 1. OVERVIEW ................1 1.1. Introduction ..................1 1.2. Conventions ..................1 1.3. Safety ....................1 1.4. Product Overview ................. 3 1.5. North American (NA) vs. Siegert (S) Combustion Equations ....3 1.6. - Page 5 Fyrite INSIGHT Plus Manual 4.2. Sampling Point Examples ..............61 4.3. Combustion Testing Process ............... 64 4.4. The RUN Screen .................. 66 4.5. Making a Draft or Pressure Measurement ......... 68 4.6. Printing Using the Optional IrDA Printer ..........69 4.7.
- Page 6 Fyrite INSIGHT Plus Manual 6.1. Error and Warning Messages .............. 96 6.2. Replacement Parts ................98 6.3. Accessories ..................99 6.4. Instrument Identification ..............100 6.5. Service Centers ................. 100 CE Declaration of Conformity ................101 Index ........................ 103 ∇...
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Page 7: Overview
Overview 1.1. Introduction Thank you for investing in a Bacharach Fyrite INSIGHT Plus combustion analyzer. To assure proper use and operator safety, please read the contents of this manual for important information on the operation and maintenance of the analyzer. - Page 8 Except for sensor and battery replacement, this analyzer should only be opened and/or serviced by authorized Bacharach personnel. Failure to comply may void the warranty. HAZARDOUS AREA WARNING: This instrument has not been designed to be intrinsically safe for use in areas classified as hazardous locations.
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Page 9: Product Overview
Fyrite INSIGHT Plus Manual Overview 1.4. Product Overview The Fyrite INSIGHT Plus is a portable hand-held combustion analyzer for use in residential and light commercial applications. It is intended to be used by: • HVAC contractors •... - Page 10 Overview Fyrite INSIGHT Plus Manual Feature North American (NA) versus Siegert (S) Configurations Typical North American Typical Countries (NA) Users Siegert (S) Users Asia Belgium Australia Denmark Latin America France North America Germany South America Italy Netherlands Poland Spain United Kingdom Heating Values...
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Page 11: Components
Fyrite INSIGHT Plus Manual Overview 1.6. Components 0024-9487 Rev 2 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com... - Page 12 Overview Fyrite INSIGHT Plus Manual 0024-9487 Rev 2 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
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Page 13: Features
Fyrite INSIGHT Plus Manual Overview 1.7. Features • Sensors Field-replaceable electrochemical sensors (O and B-SMART (pp 82-84) Optional long life O sensor (pp 10, 82) Pressure sensor (pp 6, 26) Flue gas (and optionally T-AIR) temperature measurement using a Type K thermocouple (p 6) •... - Page 14 Overview Fyrite INSIGHT Plus Manual Temperature and pressure unit selection (p 32) • Hardware Probe/hose assembly for gas transport and temperature input (p Sample pump to provide gas sample delivery Backlit color graphic LCD (p 5) Hard carrying case (see below) Time and date stamping of 100 test results USB 2.0 (mini-B connection) for PC interface and communications (p 5)
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Page 15: Combustion Test Process Overview
Fyrite INSIGHT Plus Manual Overview 1.8. Combustion Test Process Overview FUNCTION PAGES Connect Probe ........... 6, 15 Turn On Instrument ........5, 16, 19 Verify Power (Batteries or USB) ......18 Zero Instrument (Auto/Manual) ....21, 50, 93 Use Menu System .......... -
Page 16: Fyrite Insight Plus Sales Combinations
Overview Fyrite INSIGHT Plus Manual 1.9. Fyrite INSIGHT Plus Sales Combinations Fuel Equations North American Siegert 0024- 0024- 0024- 0024- Final Assembly 7343 7344 7345 7346 Sensor Type Standard Long Life Standard Long Life Kit Type: B=Basic R=Reporting 0024-... -
Page 17: Specifications
Fyrite INSIGHT Plus Manual Overview 1.10. Specifications Specification Description Temperature Storage: -20° to 50° C ( -4° to 122° F) 0° to 20° C (32° to 68° F ) optimal Operation: -5° to 45° C (23° to 113° F) Reference: 20°... - Page 18 Overview Fyrite INSIGHT Plus Manual Specification Description IrDA Port Protocol: IrDA-SIR Data Bits: 8 Baud Rate: 9600 Stop Bits: 1 Parity: None Memory 100 locations for storing test results Power Supply Type: Disposable Alkaline (Included) Options Duration: 15 hours min, continuous max draw Type: Disposable Lithium Batteries...
- Page 19 Fyrite INSIGHT Plus Manual Overview NOTE: The North American (NA) configuration of the Fyrite INSIGHT Plus computes and displays the calculations as long as the measured oxygen is not above 16% O and the stack temperature is ...
- Page 20 Overview Fyrite INSIGHT Plus Manual 0024-9487 Rev 2 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
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Page 21: Setup
Fyrite INSIGHT Plus Manual Setup Section 2. Setup 2.1. Connecting the Probe and Thermocouple A rigid stainless steel probe with handle is connected to a flexible hose with an integral water-trap / filter used to draw a gas sample into the analyzer from the room, grills, diffusers, and furnace flues. -
Page 22: Front Panel Buttons
Setup Fyrite INSIGHT Plus Manual 2.2. Front Panel Buttons Button Description • Powers the analyzer ON and OFF. Hold this button down for at least 2 seconds to turn the power OFF. • UP (), DOWN (), LEFT (), and RIGHT () arrows are context-specific navigation buttons for the menus. - Page 23 Fyrite INSIGHT Plus Manual Setup 0024-9487 Rev 2 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
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Page 24: Power Options
Setup Fyrite INSIGHT Plus Manual 2.3. Power Options Power options include: • Disposable AA alkaline batteries (included) • Disposable AA lithium (Li) batteries • Externally charged rechargeable NiMH batteries • Power via USB cable (PC or wall adapter). ... -
Page 25: Turning The Fyrite Insight Plus On/Off
Fyrite INSIGHT Plus Manual Setup NOTE: The Fyrite INSIGHT Plus does NOT charge rechargeable batteries. NOTE: A Set Clock error message will be displayed if the instrument is without power for an extended period of time. ... - Page 26 Setup Fyrite INSIGHT Plus Manual 0024-9487 Rev 2 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
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Page 27: Configuration
3.2. The Warm-up Sequence Warm-up Screens Description Splash screen shows the Bacharach logo with version, model number, and serial number information. This screen is displayed for approximately 3 seconds. A warm-up screen is displayed during which the instrument is purged and initialized. -
Page 28: Main Menu
Configuration Fyrite INSIGHT Plus Manual 3.3. Main Menu Main Menu Function Access the Select Fuel Menu (see page 24). • Select combustion fuel Access the Pressure Menu (see page 26). • View current pressure readings • Gas pressure, Differential across heat exchanger, draft reading, and differential pressure •... - Page 29 Fyrite INSIGHT Plus Manual Configuration Main Menu Function Access the Memory Options Menu (see page 30). • Access previously saved test results • Delete all previously saved test results Access the Setup Menu (see page 32). • Edit/view instrument preferences •...
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Page 30: Select Fuel Menu
Configuration Fyrite INSIGHT Plus Manual 3.4. Select Fuel Menu Select Fuel Function Fuel List Select the combustion fuel from the fuel list. Use the UP () and DOWN () arrow buttons to highlight the desired fuel and use the ENTER button to select. NA Fuel List Siegert Fuel List Natural Gas... - Page 31 Fuel Type menu, contact Bacharach for information on additional fuel codes. Custom fuel codes are developed by Bacharach at a customer’s request and can be loaded into the instrument using the Fyrite User Software (FUS).
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Page 32: Pressure Menu
Configuration Fyrite INSIGHT Plus Manual 3.5. Pressure Menu Pressure Function Displays the current pressure reading. Use F1 to print the current value (see page 69), F2 to zero the reading, and F3 to save the reading to memory. Use the LEFT () and RIGHT () arrow buttons to scroll through the following pressure readings: •... -
Page 33: Tune-Rite Option (North American Only)
Fyrite INSIGHT Plus Manual Configuration Temperature Menu Function 3.7. Tune-Rite Option (North American Only) Tune-Rite Option Function Provides access to the Tune-Rite combustion assistant software (North American version only). Refer to the Tune-Rite™ Software Operation manual (P/N 0024-9504) for information. 3.8. - Page 34 Configuration Fyrite INSIGHT Plus Manual Leak Test Menu Function To perform the Tightness test, use the UP () and DOWN () arrow buttons to highlight the Tightness option and press ENTER. Follow the instructions on the screen. 0024-9487 Rev 2 GlobalTestSupply www.
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Page 35: Ambient Co Menu (Siegert Only)
Fyrite INSIGHT Plus Manual Configuration 3.9. Ambient CO Menu (Siegert Only) Ambient CO Function Access the Ambient CO Menu (Siegert only). When initiated, the Ambient CO feature monitors CO values continuously and captures a reading every minute for 15 minutes (a total of 16 readings from t to t Press ENTER to initiate the Ambient CO test. -
Page 36: Memory Options Menu
Configuration Fyrite INSIGHT Plus Manual Ambient CO Function The test results can be printed by pressing F1 and saved to memory (with a time and date stamp) by pressing F3. Press F2 to return to the menu. NOTE: If the ambient CO results are saved to memory, they are not included as part of the Print Average feature. - Page 37 Fyrite INSIGHT Plus Manual Configuration Memory Options Function Allows user to delete contents of memory. A Yes/No confirmation screen is displayed before all saved test records are cleared from memory. Use the DOWN () arrow (to select Yes) and press ENTER to confirm or use the UP () arrow (to select No) and press ENTER to cancel.
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Page 38: Setup Menu
Configuration Fyrite INSIGHT Plus Manual Memory Options Function Print Average (Siegert Only) displays the memory directory with the first 3 samples highlighted. Use the UP () and DOWN () arrow buttons to move the scrolling window up and down to select which three contiguous samples are to be averaged, then press ENTER. - Page 39 Fyrite INSIGHT Plus Manual Configuration Setup Menu Function Set Pressure Unit for display and printing purposes. • inches water column • hecto Pascals • millibars • mm H • Pascals Use the UP () and DOWN () arrow buttons to highlight the desired choice.
- Page 40 Configuration Fyrite INSIGHT Plus Manual Setup Menu Function Smoke Number (Siegert only) is used to calculate and display an average smoke value based on 3 smoke test results that are entered by the user. A sample smoke scale is shown below. Perform 3 smoke tests then enter the results in the 3 smoke number parameters shown below.
- Page 41 Fyrite INSIGHT Plus Manual Configuration Setup Menu Function Oil Derivative (Siegert only) specifies whether or not oil derivatives were present during the smoke tests (see page 34). For incomplete combustion, oil derivatives present in the sample can be precipitated onto the filter paper, causing a color change in the smoke spot.
- Page 42 Configuration Fyrite INSIGHT Plus Manual Setup Menu Function The Clock option provides access to the clock setup function to set date and time. Use the LEFT () and RIGHT () arrow buttons to select the desired field to edit. Then use the UP () and DOWN () arrow buttons to change the value of the selected field.
- Page 43 Fyrite INSIGHT Plus Manual Configuration Setup Menu Function The measured value of CO can be referenced to a specific O percentage (0% to 15%) as referenced in the equation below. 20.9 − �� ������������������ ����(��) = × ���� 20.9 −...
- Page 44 Configuration Fyrite INSIGHT Plus Manual Setup Menu Function Combustion test data in the Run/Hold screen can be shown with enlarged characters to make viewing easier. The operator can set zoom levels to Standard, 2X or 3X. • The Standard zoom setting will display 5 lines of combustion test data at one time.
- Page 45 Fyrite INSIGHT Plus Manual Configuration Setup Menu Function TEST ID OVERVIEW Test records can be identified by manually entering up to three lines of text, with each line containing a maximum of 20 alphanumeric characters representing a customer’s name, burner number, location, etc. NOTE: This data can also be entered ...
- Page 46 Configuration Fyrite INSIGHT Plus Manual Setup Menu Function 0024-9487 Rev 2 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
- Page 47 Fyrite INSIGHT Plus Manual Configuration Setup Menu Function EDIT TEST ID NOTE: This data can also be entered using the Fyrite User Software (FUS). To Edit the contents of a Test ID record, use the UP () and DOWN () arrow buttons to highlight the Edit Test ID option and press ENTER.
- Page 48 Configuration Fyrite INSIGHT Plus Manual Setup Menu Function CLEAR TEST ID To clear the contents of one or more Test IDs, use the UP () and DOWN () arrow buttons to highlight the Clear Test ID option and press ENTER. Use the UP () and DOWN () arrow buttons to highlight your desired choice: •...
- Page 49 Fyrite INSIGHT Plus Manual Configuration Setup Menu Function Provides an interface for entering user identification information used on printouts. Generally, the Username fields contain the HVAC company and related information. NOTE: This data can be entered using the ...
- Page 50 Configuration Fyrite INSIGHT Plus Manual Setup Menu Function Changing the RUN/HOLD Format 1. Use the UP () and DOWN () arrow buttons to select EDIT FORMAT. Press ENTER to display the current format. 2. Change data for a particular location by first using the UP () and DOWN () arrow buttons to select the location in the list that you want to edit.
- Page 51 Fyrite INSIGHT Plus Manual Configuration Setup Menu Function NOTE: Changing the RUN/HOLD format also can be done through the Fyrite User Software (FUS). Reset Format (Factory Default) Reset the display format back to the factory default settings as follows: 1.
- Page 52 Configuration Fyrite INSIGHT Plus Manual Setup Menu Function The Language Selection option allows the user to choose a language for all menus. Use the UP () and DOWN () arrow buttons to scroll through language options (varies based on instrument model). ENTER to enable the selected language.
- Page 53 Fyrite INSIGHT Plus Manual Configuration Setup Menu Function The analyzer can be set to indicate a calibration reminder during warmup. Calibration reminders can be disabled (set to “Never”), or set to occur at 6, 8, 10, 12, or 15 months after the last calibration. When the preset period is exceeded the instrument will display the reminder, and how long since the sensors were last calibrated.
- Page 54 Configuration Fyrite INSIGHT Plus Manual Setup Menu Function Provides a list from which to select an inactivity (key press) timeout for automatic shutdown. If no key presses occur for the time specified, the Fyrite INSIGHT Plus initiates an automatic shutdown. Use the UP () and DOWN () arrow buttons to scroll through Inactivity Timeout options (never [default], 20, 30, or 60 minutes).
- Page 55 Fyrite INSIGHT Plus Manual Configuration Setup Menu Function IMPORTANT: Never disconnect the probe from the instrument until purging is complete. Otherwise, leftover target gas (for example, CO) may remain in the probe and cause inaccurate zeroing at power up that could lead to inaccurate gas measurements afterwards.
- Page 56 Configuration Fyrite INSIGHT Plus Manual Setup Menu Function Provides a list from which the user may select the desired method for zeroing the CO sensor. • Auto-Zero occurs automatically at warmup. • Manual zero is used to initiate the zeroing process whenever desired.
- Page 57 Fyrite INSIGHT Plus Manual Configuration Setup Menu Function Provides a list from which the user may select the type of O sensor used in the instrument: • Standard O sensor (shown below) • Long-Life O sensor. Use UP () and DOWN () arrow buttons to highlight the installed O sensor option.
- Page 58 Configuration Fyrite INSIGHT Plus Manual Setup Menu Function The COMBUSTION EQUATIONS menu allows the user to select either Siegert combustion equations or North American combustion equations. Use UP () and DOWN () arrow buttons to highlight the desired option. Press ENTER to select. IMPORTANT: Changing this setting resets several configuration parameters to their default values.
- Page 59 Fyrite INSIGHT Plus Manual Configuration Setup Menu Function lifespan is a function of its exposure to the target gas (CO in this case). Though the CO sensor is designed to be used in combustion environments having a fairly wide range of CO gas present, limiting unnecessary overexposure to CO gas can greatly increase the life expectancy of the CO sensor.
- Page 60 Configuration Fyrite INSIGHT Plus Manual Setup Menu Function Purge Option: • Remove probe tip from flue and press ENTER. • Pump starts. • Purge begins. • Measured CO is displayed. • Purge ends when CO level drops below 50 ppm. 0024-9487 Rev 2 GlobalTestSupply www.
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Page 61: Calibration Menu
Fyrite INSIGHT Plus Manual Configuration 3.12. Calibration Menu Calibration Menu Function Calibration is performed by applying known values and accessing the password-protected menu items. When the Calibration Menu is selected, the user must enter a 4-digit numeric security code in order to proceed to the calibration options. -
Page 62: Diagnostics Menu
Configuration Fyrite INSIGHT Plus Manual 3.13. Diagnostics Menu Diagnostics Menu Function Displays time metrics for pump use and total operation time. Displays information about the sensors of the instrument. Displays the estimated oxygen (O ) sensor life based •... - Page 63 Fyrite INSIGHT Plus Manual Configuration Diagnostics Menu Function When the O life reaches the end of the graph segment, an error message is displayed (see below). In this case: • Note the 3-digit date code on the new sensor •...
- Page 64 Configuration Fyrite INSIGHT Plus Manual Diagnostics Menu Function NOTE: Use this feature as a reminder only. This status is based on: • the date code on the sensor (that you enter) • the current date (that you enter) •...
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Page 65: Status Menu
Fyrite INSIGHT Plus Manual Configuration 3.14. Status Menu Status Menu Function This is the device status screen which displays information about the device. Some of the information displayed on this screen includes serial number, firmware version, model number, etc. ∇... - Page 66 Fyrite INSIGHT Plus Manual Configuration 0024-9487 Rev 2 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
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Page 67: Operation
Fyrite INSIGHT Plus Manual Operation Section 4. Operation 4.1. Prerequisites Before beginning your combustion test, verify the following: • menu items are properly configured • the water trap is empty, filter is clean, and arrow is pointing UP •... - Page 68 Operation Fyrite INSIGHT Plus Manual Example Forced Air Furnace Example Hot Water Tank For atmospheric burner or gravity Domestic hot water tanks with the ‘bell’ vented, forced air heating equipment shaped draft diverter can be accurately with a clamshell or sectional heat tested by inserting the probe tip directly exchanger design, test each of the into the top of the fire tube below the...
- Page 69 Fyrite INSIGHT Plus Manual Operation Example 80% Efficiency Example Example 90% Efficiency Fan Assist or Power Atmospheric/Gravity Condensing Furnace Vented Furnace Vented Boiler Boilers, which have a ‘bell’ Condensing furnaces/ Combustion testing of fan shaped draft diverter on boilers can be tested assist or power vented, top, should be tested...
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Page 70: Combustion Testing Process
Operation Fyrite INSIGHT Plus Manual 4.3. Combustion Testing Process WARNING: The Fyrite INSIGHT Plus calculates combustion parameters based on North American or Siegert combustion equations. NA or Siegert configuration is selected in the SETUP MENU. - Page 71 Fyrite INSIGHT Plus Manual Operation Step Example Combustion Testing Procedure Turn on the instrument to optionally print and/or evaluate saved test results (based on your local codes and practices for combustion data and CO levels). To turn off the Fyrite INSIGHT Plus, press and hold the POWER button until you see the Shutdown timer.
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Page 72: The Run Screen
Operation Fyrite INSIGHT Plus Manual 4.4. The RUN Screen The Fyrite INSIGHT Plus test data is located in the Run screen. By pressing the RUN/HOLD button, you should hear the pump running and see the word RUN at the upper-left hand corner of the display. - Page 73 Fyrite INSIGHT Plus Manual Operation 0024-9487 Rev 2 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
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Page 74: Making A Draft Or Pressure Measurement
Operation Fyrite INSIGHT Plus Manual 4.5. Making a Draft or Pressure Measurement The difference in pressure (ΔP) between two areas can be measured by using the analyzer's two pressure ports and the PRESSURE screen. By using the -ΔP port as the reference, the pressure applied to the +ΔP port will be displayed on the PRESSURE screen as the differential pressure between the two ports. -
Page 75: Printing Using The Optional Irda Printer
Fyrite INSIGHT Plus Manual Operation 4.6. Printing Using the Optional IrDA Printer The instrument has the ability to store, recall (to the display), and print sets of time- and date-coded test records. The time and date are set through software menu selections (see page 36). - Page 76 Operation Fyrite INSIGHT Plus Manual NOTE: The printout order of parameters matches any RUN/HOLD format changes that have been made (see page 43). 0024-9487 Rev 2 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
- Page 77 Fyrite INSIGHT Plus Manual Operation IR Communications Settings: Baud Rate: 9600 Data Bits: Stop Bits: Parity: None Protocol: IRDA-SIR Distance: 8-16 in (20-41 cm) Angle: 60° maximum Fyrite INSIGHT Plus can be setup to include a custom logo on printouts. ...
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Page 78: Graphics Screens
Operation Fyrite INSIGHT Plus Manual 4.7. Graphics Screens 4.7.1. Overview Dynamic graphics screens provide an alternative way of viewing key combustion data and parameters in real time. The Fyrite INSIGHT Plus displays three graphics screens which provide continuous updates and are described in the table that follows. -
Page 79: Graphical Line Graph Trend Screen
Fyrite INSIGHT Plus Manual Operation Screen Description Graphical “Line Graph” • User-selectable combustion parameter Trend Screen • User-selectable time period Bar Graph Screen • 1, 2, or 3 bar graphs • User-selectable combustion parameter for each bar • User-selectable limits for each parameter Stack Temperature Hot •... -
Page 80: Bar Graph Screen
Operation Fyrite INSIGHT Plus Manual Trend Description Screen Options • Press the F3 button to define options for the trend screen. (F3) • The LINE GRAPH PARAMETER option is used to select the combustion parameter (from a list) to be graphed over time. •... - Page 81 Fyrite INSIGHT Plus Manual Operation Bar Graph Description Component • Color of “current value” pointer is based on limit status: Green: Between upper and lower limit Red: Outside upper or lower limit • User-defined limits shown on bar graph in red and green. •...
- Page 82 Operation Fyrite INSIGHT Plus Manual Bar Graph Description Component Format (F3) • Press F3 to display the Bar Graph format screen. It contains three bar graph options–-each of which defines the combustion parameter associated with that graph. A fourth option is selected when editing is complete.
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Page 83: Stack Temperature Hot Spot Screen
Fyrite INSIGHT Plus Manual Operation 4.7.4. Stack Temperature Hot Spot Screen Hot Spot Description Component Hot Spot Graph • Press RUN/HOLD to start/stop the hot spot function. • T-STACK parameter name shown in graph. • Limits are determined automatically. -
Page 84: Pc Interface And Fyrite User Software
Operation Fyrite INSIGHT Plus Manual Step Example Procedure for Taking Ambient CO Measurements If using battery power, check battery status. If battery life is questionable, replace the batteries, as the Ambient CO test takes approximately 15 minutes to complete. Move instrument to target location to be tested. -
Page 85: Calibration And Maintenance
Fyrite INSIGHT Plus Manual Calibration and Maintenance Section 5. Calibration and Maintenance 5.1. Serviceability The instrument operator is able to easily replace the following components without the use of tools: • probe assembly • probe filters • batteries •... -
Page 86: Equipment Required
Calibration and Maintenance Fyrite INSIGHT Plus Manual 5.2.1. Equipment Required • Alcohol • Aerosol Can of Automotive Carburetor Cleaner • Clean Rag • Source of Compressed Air (optional) CAUTION: Do not use flammable or combustible substances (like carburetor fluid used for cleaning the probe) near an open flame. 5.2.2. -
Page 87: Water Trap And Filter Replacement
Fyrite INSIGHT Plus Manual Calibration and Maintenance 5.3. Water Trap and Filter Replacement 0024-9487 Rev 2 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com... -
Page 88: And/Or Co Sensor Replacement
Calibration and Maintenance Fyrite INSIGHT Plus Manual 5.4. O and/or CO Sensor Replacement NOTE: The O sensor life is approximately 2 years. The LL O (long life) sensor life is approximately 3 years. The CO sensor life is greater than 3 years with regular calibration. -
Page 89: Co Sensor Replacement Procedure
Fyrite INSIGHT Plus Manual Calibration and Maintenance Step Sensor Replacement LL O Sensor Replacement Remove battery door and connector Remove battery door and connector tubing from both sensors. tubing from both sensors. Pull O sensor from its socket. Remove LL O cap by twisting counter clockwise. - Page 90 Calibration and Maintenance Fyrite INSIGHT Plus Manual Step CO Sensor Replacement Procedure Plug new CO sensor into its socket. Install the CO cap by aligning it toward the “open” position (12 o’clock) as shown in the diagram below, then twisting the cap clockwise approximately 40°...
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Page 91: B-Smart Co Sensor Replacement
CALIBRATION MENU. If an incorrect code was entered, the screen will display "Invalid Code." Check to make sure the correct code has been entered. If problem persists, contact your nearest Bacharach Service Provider. NOTE: B-SMART codes can be entered through the Fyrite User Software (FUS). -
Page 92: Pressure Sensor Calibration
Calibration and Maintenance Fyrite INSIGHT Plus Manual 5.5. Pressure Sensor Calibration This procedure calibrates the pressure sensor to a known pressure value. 5.5.1. Materials Required • Bellows • Manometer Range: ± 8 in. of water column (± 20 mB) Accuracy: ±... - Page 93 Fyrite INSIGHT Plus Manual Calibration and Maintenance Step Pressure Sensor Calibration Procedure Assemble the pressure sensor calibration equipment as shown above, but DO NOT connect the analyzer to the calibration equipment at this time. If not already done, power ON the analyzer and display the CALIBRATION menu.
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Page 94: T-Stack Calibration
Calibration and Maintenance Fyrite INSIGHT Plus Manual Step Pressure Sensor Calibration Procedure Wait until the Measured reading stabilizes, and then press ENTER to calibrate the pressure sensor's Measured value to that of the Applied value. The message, "Good Calibration" should briefly appear, followed by the CALIBRATION menu. - Page 95 Fyrite INSIGHT Plus Manual Calibration and Maintenance Step T-STACK Calibration Procedure If not already done, turn ON the analyzer and display the CALIBRATION Menu. Note that this requires password validation (see page 55). Use the UP () and DOWN () arrow buttons to highlight T-Stack, and then press ENTER to display the CALIBRATE TS-ZERO screen.
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Page 96: T-Air Calibration
Calibration and Maintenance Fyrite INSIGHT Plus Manual Step T-STACK Calibration Procedure Set thermocouple simulator to 572° F (300° C), and then use the UP (), DOWN (), LEFT (), and RIGHT () arrow buttons to enter an Applied value that exactly equals the setting of the simulator. -
Page 97: T-Air Calibration Procedure
Fyrite INSIGHT Plus Manual Calibration and Maintenance 5.7.2. T-Air Calibration Procedure Step T-Air Calibration Procedure Plug the simulator into the T-AIR connector located at the bottom of the analyzer. Alternatively: Plug the probe’s thermocouple into the T-AIR connector located at the bottom of the instrument. - Page 98 Calibration and Maintenance Fyrite INSIGHT Plus Manual Step T-Air Calibration Procedure NOTE: The calibration range is from 32 to 41° F (0 to 5° C). An attempt to calibrate outside this range will cause the message “Applied Value High” (or Low) to appear at the bottom of the screen.
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Page 99: Co Sensor Calibration
Fyrite INSIGHT Plus Manual Calibration and Maintenance 5.8. CO Sensor Calibration 5.8.1. Materials Required • Calibration kit, P/N 0024-7059 • Gas cylinder: 500 ppm CO in air, P/N 0024-0492 5.8.2. CO Manual Zero Procedure The CO zeroing process is done automatically during warmup or manually using the manual zero feature. -
Page 100: Co Sensor Span Procedure
Applied value that exactly equals the concentration stamped on the CO cylinder. NOTE: Bacharach recommends using a 500 ppm calibration gas, however the calibration range is from 20 to 1,000 ppm. An attempt to calibrate outside this range will cause the message “Applied Value High”... -
Page 101: T-Ref Sensor Calibration
Fyrite INSIGHT Plus Manual Calibration and Maintenance 5.9. T-Ref Sensor Calibration The T-Ref sensor is located inside the instrument. Calibration is done at the factory and should not need to be done in the field. ∇ ∇ ∇ 0024-9487 Rev 2 GlobalTestSupply www. -
Page 102: Troubleshooting
Fyrite INSIGHT Plus Manual Troubleshooting Section 6. Troubleshooting 6.1. Error and Warning Messages Message Description T-STK The probe thermocouple is not connected to the analyzers Disconnected T-Stack connector. Plug the probe thermocouple plug into the T-Stack connector at the bottom of the instrument. Check Sensor sensor output is low, but still usable. - Page 103 Fyrite INSIGHT Plus Manual Troubleshooting Message Description Set Clock Time and date values need to be set in the instrument. NOTE: If a “set clock” message occurs, then the instrument ignores CO calibration reminder messages and all O –related messages except “Bad Sensor.”...
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Page 104: Replacement Parts
Troubleshooting Fyrite INSIGHT Plus Manual 6.2. Replacement Parts Part Number Description 0204-0004 Battery, AA alkaline 0024-1453 Battery door/sensor cover 0024-1461 Boot , rubber 0024-1616 B-SMART CO sensor w/ NOx filter 0024-0865 Carry case (hard) 0024-1587 CO sensor cap (includes gasket) 0024-1593 CO sensor w/ NOx filter 0024-1585... -
Page 105: Accessories
Fyrite INSIGHT Plus Manual Troubleshooting 6.3. Accessories Part Number Standard Accessory 0024-8242 ∆P (pressure) and ∆T (temperature) Kit 0024-8259 ∆P (pressure) Kit 0024-8258 ∆T (temperature) Kit 0024-1611 AC adapter, USB assembly 0024-7059 Calibration kit (no gas) 0051-1994 CO calibration gas, 100 ppm CO 0024-0492 CO calibration gas, 500 ppm CO 0024-1470... -
Page 106: Instrument Identification
• serial number North American Label Siegert Label 6.5. Service Centers Replacement parts and service can be obtained by contacting one of the following Bacharach Service Centers. United States Canada Bacharach, Inc. Bacharach of Canada, Inc. 621 Hunt Valley Circle... -
Page 107: Ce Declaration Of Conformity
Name: Doug Keeports Title: VP of Product Development Date: 25 July 2012 The technical documentation file required by this directive is maintained at the corporate headquarters of Bacharach, Inc. 0024-9487 Rev 2 GlobalTestSupply www. .com Find Quality Products Online at:... - Page 108 Declaration of Conformity Fyrite INSIGHT Plus Manual 0024-9487 Rev 2 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
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Page 109: Index
Fyrite INSIGHT Plus Manual Index INDEX Bad Calibration Sensor End of Life, Entry SYMBOLS Not Saved error ........95 Bad Calibration Wrong CAL Entry ..... 92 - - - display ..........98 Bad Sensor .......... 97, 98 * * * display ..........98 bar graphs ....... - Page 110 Index Fyrite INSIGHT Plus Manual gas 95 with NO ........11,13 menu ....24, 55, 85, 87, 91, 92, 95 zeroing .......... 50, 94 outside range errror ......97 5, 14, 25 max ..........5, 25 password screen .........24 pressure sensor ........86 smoke test warning ......
- Page 111 Fyrite INSIGHT Plus Manual Index dilution air ..........62 Fyrite User Software (FUS) 4, 9, 11, 25, 39, dimensions ..........12 41, 43, 44, 55, 69, 71, 78, 85, 100 disconnecting the probe ......64 display ............6 custom formats ........8 gas inlet connector .......
- Page 112 Index Fyrite INSIGHT Plus Manual natural gas ..........25 label ..........56, 101 negative pressure ........ 68,87 lambda ..........5, 14, 66 no data error ..........31 languages .......... 5, 8, 46 no test ID ..........39 Leak Test menu ........23, 28 North American (NA) vs.
- Page 113 Fyrite INSIGHT Plus Manual Index pressure resolution ..........13 data ..........31, 32 response time ........... 13 measurement ........ 37, 68 ROHS compliance........12 menu ..........23, 27 rubber boot ..........4 ports ..........68, 86 Run button ........6, 10, 17 screen ...........
- Page 114 Index Fyrite INSIGHT Plus Manual shutdown ......... 17, 20, 48, 64 thermocouple ... 8, 12, 16, 61, 88, 90, 91, 97, automatic ..........48 screen .............. 48 connecting ........7, 16 Siegert configuration . 4, 5, 8, 11, 12, 14, 22, simulator ........
- Page 115 Fyrite INSIGHT Plus Manual Index warranty ..........ii, 1, 2 water heater ..........61 water trap ......16, 61, 79, 80, 99 drying ..........16 replacement ........81 web site ............ii weight ............12 wood fuel ..........25 X axis ........... 73, 74 x x x display ..........98 Y axis ............73 year code ..........
- Page 116 Fyrite INSIGHT Plus Manual Index 0024-9487 Rev 2 GlobalTestSupply www. .com Find Quality Products Online at: sales@GlobalTestSupply.com...
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