WABECO F1200 Operating Instructions Manual
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WABECO F1200 Operating Instructions Manual

Cnc milling machines with dovetail guides
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Operating instructions
Milling machines
CNC milling machines
with dovetail guides
F1200
F1200 hs
F1200-C
F1200-C hs
CC-F1200
CC-F1200 hs CC-F1210
F1210
F1210 hs
F1210-C
F1210-C hs
CC-F1210 hs

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Summary of Contents for WABECO F1200

  • Page 1 Operating instructions Milling machines CNC milling machines with dovetail guides F1200 F1200 hs F1210 F1210 hs F1200-C F1200-C hs F1210-C F1210-C hs CC-F1200 CC-F1200 hs CC-F1210 CC-F1210 hs...
  • Page 2 Status at 09/2014 Dear Customer! With the purchase of the WABECO machine you have decided in favour of a quality tool. This machine has been manufactured with the greatest of care and subject to precise quality controls. These operating instructions are designed to help your to use your new machine safely and correctly.

  • Page 3: Table Of Contents

    Contents Declaration of conformity for F1200 - F1200 hs - F1210 - F1210 hs Declaration of conformity for F1200-C - F1200-C hs - F1210-C - F1210-C hs Declaration of conformity for CC-F1200 - CC-F1200 hs - CC-F1210 - CC-F1210 hs...
  • Page 4 Milling machines F1200-C hs - F1210-C hs with 2.0 kW motor 16.5 CNC milling machines CC-F1200 - CC-F1210 with 1.4 kW motor 16.5.1 Switch cover on CNC operating console 16.6 CNC milling machines CC-F1200 hs - CC-F1210 hs with 2.0 kW motor 16.6.1 Switch cover on CNC operating console...
  • Page 5 Spindle z-axis with trapezoidal-threaded spindle 17.6.1 F1200 - F1200 hs - F1210 - F1210 hs 17.6.2 F1200-C - F1200-C hs - F1210-C - F1210-C hs - CC-F1200 - CC-F1200 hs - CC-F1210 - CC-F1210 hs 17.7 Lateral drive for z-axis with trapezoidal-threaded spindle 17.8...
  • Page 6 Contents 17.17 End switch for x-axis 17.17.1 F1200-C - F1200-C hs - F1210-C - F1210-C hs - CC-F1200 - CC-F1200 hs - CC-F1210 - CC-F1210 hs 17.18 End switch for y-axis 17.18.1 F1200-C - F1200-C hs - F1210-C - F1210-C hs - CC-F1200 - CC-F1200 hs - CC-F1210 - CC-F1210 hs 17.19...
  • Page 7 Contents Safety cabin (optional) 20.1 Setting up the safety cabin 20.2 Mounting of the safety cabin to the tool machine cabinet (optional) 20.3 Safety regulations for the handling of cooling lubricant 20.4 Filling the coolant system integrated in the safety cabin 20.5 Operating the coolant system with CNC control 20.6...

  • Page 8: Declaration Of Conformity For F1200 - F1200 Hs - F1210 - F1210 Hs

    Telephone: (06564) 9697-0 Fax: (06564) 9697-25 that the following named Universal boring and milling machine Type: F1200 - F1200 hs F1210 - F1210 hs in the serial version, meets the following relevant regulations EU Machine Directive 2006/42/EC EMC Directive 2004/108/EC...

  • Page 9: Declaration Of Conformity For F1200-C - F1200-C Hs - F1210-C - F1210-C Hs

    Telephone: (06564) 9697-0 Fax: (06564) 9697-25 that the following named CNC milling machine Type: F1200-C - F1200-C hs F1210-C - F1210-C hs in the serial version, meets the following relevant regulations EU Machine Directive 2006/42/EC EMC Directive 2004/108/EC EU Low Voltage Directive 2006/95/EC...

  • Page 10: Declaration Of Conformity For Cc-F1200 - Cc-F1200 Hs - Cc-F1210

    Telephone: (06564) 9697-0 Fax: (06564) 9697-25 that the following named CNC milling machine Type: CC-F1200 - CC-F1200 hs CC-F1210 - CC-F1210 hs in the serial version, meets the following relevant regulations EU Machine Directive 2006/42/EC EMC Directive 2004/108/EC EU Low Voltage Directive 2006/95/EC...

  • Page 11: Important Safety Notes

    Important safety notes Intended use The milling machines described in these operating instructions are designed for the processing of metal, plastic and timber only. To ensure safe operation of the milling machines, the regulations set out in the chapter: "Safety regulations"...
  • Page 12 Important safety notes Safety regulations for proper use 1. Only specially trained persons may operate the machine. The guarantee and warranty are voided if damages are caused by improper operation. 2. We remind you that no liability will be accepted for damages caused by not observing these operating instructions.
  • Page 13 Important safety notes Safety regulations for proper use 17. Always switch the machine off when you are not using it. 18. Remain with the machine until it has come to a standstill. 19. Only have repairs carried out by a qualified specialist! Repair work may only be carried out by persons who are qualified for the relevant repairs and who are familiar with the appropriate health and safety requirements.

  • Page 14: Safety Features

    Important safety notes Safety features 1.5.1 for all milling machines In order to enable you to work safely with our machines, we have incorporated the following safety mechanisms. These meet the relevant European safety requirements: Protective hood ■ The protective hood is secured to the machine housing and is designed to prevent touching of the rotating tool spindle.

  • Page 15: Explanations Of The Symbols

    Important safety notes Explanations of the symbols In the event of an emission noise level as of 80 dB (A) at the workplace, ear defenders must be worn. Caution: Always pull the power plug prior to any maintenance work! Read the operating instructions prior to initial operation or maintenance work! Caution: Dangerous electric voltage!

  • Page 16: Transporting The Machine

    Delivery and set up The place of set up should be selected in such a way that There is sufficient lighting ■ The electrical power supply with safety socket and earth are installed close enough to the machine ■ that the power cable is not subject to any strain. The power cable should also be dimensioned in such a way that a multiple socket can be used, for ■...

  • Page 17: Putting Into Operation

    Putting into operation for all milling machines Use a dry cloth to remove the corrosion protection that was applied to all exposed parts for ■ transport In the event of marine impregnation of exposed parts, it is recommended you spray them with oil, ■...

  • Page 18: Specifications Regarding The Machine

    The precise model designation of your machine can be found on the type plate attached to the machine. Noise emission declaration F1200 – F1200 hs – F1210 – F1210 hs Noise emission declaration in accordance with DIN EN ISO 3744 Emission values in idle...

  • Page 19: Technical Data For F1200 - F1200 Hs

    Specifications regarding the machine 4.2.1 Technical data for F1200 - F1200 hs F1200 F1200 hs Working areas Longitudinal path, x-axis 260 mm Vertical path, z-axis 280 mm Transverse path, y-axis 150 mm Drill stroke 55 mm Distance between milling machine table...

  • Page 20: Dimensions Of F1200 With 1.4 Kw Motor

    Specifications regarding the machine 4.2.2 Dimensions of F1200 with 1.4 kW motor * only for ball screw spindle...

  • Page 21: Dimensions Of F1200 Hs With 2.0 Kw Motor

    Specifications regarding the machine 4.2.3 Dimensions of F1200 hs with 2.0 kW motor * only for ball screw spindle...

  • Page 22: Technical Data For F1210 - F1210 Hs

    Specifications regarding the machine 4.2.4 Technical data for F1210 – F1210 hs F1210 F1210 hs Working areas Longitudinal path, x-axis 500 mm Vertical path, z-axis 280 mm Transverse path, y-axis 150 mm Drill stroke 55 mm Distance between milling machine table minimum 90 mm and tool spindle maximum 370 mm...

  • Page 23: Dimensions Of F1210 With 1.4 Kw Motor

    Specifications regarding the machine 4.2.5 Dimensions of F1210 with 1.4 kW motor * only for ball screw spindle...

  • Page 24: Dimensions Of F1210 Hs With 2.0 Kw Motor

    Specifications regarding the machine 4.2.6 Dimensions of F1210 hs with 2.0 kW motor * only for ball screw spindle...

  • Page 25: Noise Emission Declaration

    Specifications regarding the machine Noise emission declaration F1200-C – F1200-C hs – F1210-C – F1210-C hs Noise emission declaration in accordance with DIN EN ISO 3744 Emission values in idle F1200-C F1200-C hs F1210-C F1210-C hs Emission noise level at the workplace at 50 % = 66.8 dB (A...

  • Page 26: Technical Data For F1200-C - F1200-C Hs

    Specifications regarding the machine 4.3.1 Technical data for F1200-C – F1200-C hs F1200-C F1200-C hs Working areas Longitudinal path, x-axis 260 mm Vertical path, z-axis 280 mm Transverse path, y-axis 150 mm Drill stroke 55 mm Distance between milling machine table...

  • Page 27: Dimensions Of F1200-C

    Specifications regarding the machine 4.3.2 Dimensions of F1200-C * for ball screw spindle only...

  • Page 28: Dimensions Of F1200-C Hs

    Specifications regarding the machine 4.3.3 Dimensions of F1200-C hs * for ball screw spindle only...

  • Page 29: Technical Data For F1210-C - F1210-C Hs

    Specifications regarding the machine 4.3.4 Technical data for F1210-C – F1210-C hs F1210-C F1210-C hs Working areas Longitudinal path, x-axis 500 mm Vertical path, z-axis 280 mm Transverse path, y-axis 150 mm Drill stroke 55 mm Distance between milling machine minimum 90 mm table and tool spindle maximum 370 mm...

  • Page 30: Dimensions Of F1210-C

    Specifications regarding the machine 4.3.5 Dimensions of F1210-C * for ball screw spindle only...

  • Page 31: Dimensions Of F1210-C Hs

    Specifications regarding the machine 4.3.6 Dimensions of F1210-C hs * for ball screw spindle only...

  • Page 32: Noise Emission Declaration

    Specifications regarding the machine Noise emission declaration CC-F1200 – CC-F1200 hs – CC-F1210 – CC-F1210 hs Noise emission declaration in accordance with DIN EN ISO 3744 Emission values in idle CC-F1200 CC-F1200 hs CC-F1210 CC-F1210 hs Emission noise level at the workplace at 50 % = 66.8 dB (A...

  • Page 33: Technical Data For Cc-F1200 - Cc-F1200 Hs

    Specifications regarding the machine 4.4.1 Technical data for CC-F1200 – CC-F1200 hs CC-F1200 CC-F1200 hs Working areas Longitudinal path, x-axis 260 mm Vertical path, z-axis 280 mm Transverse path, y-axis 150 mm Drill stroke 55 mm Distance between milling machine table...

  • Page 34: Dimensions Of Cc-F1200

    Specifications regarding the machine 4.4.2 Dimensions of CC-F1200 * for ball screw spindle only...

  • Page 35: Dimensions Of Cc-F1200 Hs

    Specifications regarding the machine 4.4.3 Dimensions of CC-F1200 hs * for ball screw spindle only...

  • Page 36: Technical Data For Cc-F1210 - Cc-F1210 Hs

    Specifications regarding the machine 4.4.4 Technical data for CC-F1210 – CC-F1210 hs CC-F1210 CC-F1210 hs Working areas Longitudinal path, x-axis 500 mm Vertical path, z-axis 280 mm Transverse path, y-axis 150 mm Drill stroke 55 mm Distance between milling machine table minimum 90 mm and tool spindle maximum 370 mm...

  • Page 37: Dimensions Of Cc-F1210

    Specifications regarding the machine 4.4.5 Dimensions of CC-F1210 * for ball screw spindle only...

  • Page 38: Dimensions Of Cc-F1210 Hs

    Specifications regarding the machine 4.4.6 Dimensions of CC-F1210 hs * for ball screw spindle only...

  • Page 39: Revolution Setting

    Specifications regarding the machine Revolution setting A certain cutting speed is required for milling, depending on the material (e.g. steel, aluminium). In order to always be able to select a cutting speed adapted to the material of the work piece and the milling machine diameter, the revolutions of the tool spindle can be infinitely set using the potentiometer.

  • Page 40: Electrical Equipment 1.4 Kw Motor

    Specifications regarding the machine Electrical equipment 1.4 kW motor The main drive motor (single phase series-wound motor) is supplied already installed The main spindle drive has an ON/OFF switch with under-voltage trigger. ■ The ON/OFF switch must also be switched on again after the power is interrupted. ■...
  • Page 41 Achieving optimum results and avoiding incorrect usage It is recommended that: The borer should be fitted and tensioned with the key in such a way that the borer is positioned ■ precisely between the three clamping jaws of the crown gear, quick clamping or collet chuck Clamp the milling machine with shaft using the collet chuck and the appropriate collets ■...

  • Page 42: Fitting And Removing The Tools

    Fitting and removing the tools...
  • Page 43 Fitting and removing the tools The tool tightening and removing screw has a fine thread at the head, and a coarse thread on the shaft. Due to this construction, a special procedure must be followed when fitting and removing tools. To make this easier to understand, the image shows a cut-away of the protective hood and the spindle housing.

  • Page 44: Installation And Removal Of Collets

    Installation and removal of collets Installation 1. Place the collet on a flat surface 2. Place the tensioning nut on the collet 3. Press the tensioning nut down against the collet until it "clicks". 4. The collet can now move freely in the central take-up shoulder and does not fall out when the collet is turned upside down.

  • Page 45: Swivelling The Milling Head

    Swivelling the milling head In order to create bored holes or contact areas under an angle that deviates from the usual vertical position of the milling head, the milling head may be swivelled up to 90 degrees to the left or right. To swivel the milling head, proceed as follows: 1.

  • Page 46: Drill Stroke - Depth Stop

    Drill stroke - Depth stop It is possible to set the forward feed of the milling machine spindle to a defined dimension. 1. Set the required depth with the activation lever (4), 2. Read the depth off at the scale ring (3) 3.

  • Page 47: Feed Motions Of The X, Y And Z Axes

    Feed motions of the x, y and z axes The longitudinal motion of the cross slide support (x-axis) is carried out by turning the hand wheel ■ (12). The skid is secured with the clamping lever (3). The transverse motion of the cross slide support (y-axis) is carried out by turning the hand wheel ■...
  • Page 48 Feed motions of the x, y and z axes Figure F1200 – F1200 hs – F1210 – F1210 hs Figure F1200-C – F1200-C hs – F1210-C – F1210-C hs CC-F1200 – CC-F1200 hs – CC-F1210 – CC-F1210 hs...

  • Page 49: Adjustment Of The Spindle Nuts With Trapezoidal-Threaded Spindle

    Adjustment of the spindle nuts with trapezoidal-threaded spindle The spindle nuts of the milling machines are designed to be adjusted. If a spindle nut of one of the three axis shows play, proceed as follows. With spindle nuts with a ball screw spindle, adjustment is neither required nor possible. 11.1 x and y axes 1.

  • Page 50: Z-Axis

    Adjustment of the spindle nuts with trapezoidal-threaded spindle 11.2 z-axis 1. To adjust the spindle nut in the z-axis (3), unscrew the cover plate (4) 2. After undoing the threaded pin (2), the adjustment nut (1) is rotated slightly in a clockwise direction.

  • Page 51: Adjustment Of The Dovetail Guides

    Adjustment of the dovetail guides In order to achieve optimum results when adjusting the dovetail guides, the relevant dovetail guides should be cleaned and lubricated before you start (see "Lubricating the machine“) Further all tensioning devices and loose parts should be removed from the machine table. Pay attention to ensure that the clamping lever of the dovetail guide you wish to adjust is open.

  • Page 52: Maintenance

    Maintenance A long lifetime of the machine will depend on the appropriate care and maintenance.  All maintenance and repair tasks may only be carried out with the grounded plug pulled.  The machine must be cleaned after each use. ...
  • Page 53 Lubrication of the machine Every 8 hours of operation Every 8 hours of operation The borer spindle and spindle bearing do not need to be lubricated since the ball bearings have a closed construction form and the bearings have been supplied at the factory with sufficient grease for the lifetime of the machine.

  • Page 54: Operational Faults And The Elimination Of Such

    Operational faults and the elimination of such Operational faults Possible cause Remedy Machine cannot be switched 230V voltage is not present Plug is not fitted correctly Check the fuse for the socket Emergency off switch not Unlock the emergency off unlocked switch Vibrations...
  • Page 55 Operational faults and the elimination of such Operational faults Possible cause Remedy Axis skid can only be moved Clamping lever of the axis is Open the clamping lever with considerable force tightened Guide play is set too narrowly Adapt the guide play Play of the trapezoidal-threaded Adapt the play of the nut is set too narrowly...
  • Page 56 Operational faults and the elimination of such Operational faults Possible cause Remedy Tool overheated Tool blunt Sharpen tool or use a new tool Increased friction caused by Remove the shavings from the shaving build up in the tensioning hole more frequently (withdraw) groove of the tool Use a coated tool Wash the processing area with...

  • Page 57: Operating Elements

    Operating elements 16.1 Milling machines F1200 - F1210 with 1.4 kW motor Potentiometer rotating knob for speed selection of the electrical drive motor Emergency off switch ON/OFF switch with under-voltage trigger Clamping lever for securing the tool spindle Clamping lever for securing the longitudinal motion (x-axis) at the cross slide support...

  • Page 58: Milling Machines F1200 Hs - F1210 Hs With 2.0 Kw Motor

    Operating elements 16.2 Milling machines F1200 hs - F1210 hs with 2.0 kW motor Potentiometer rotating knob for speed selection of the electrical drive motor 3-setting switch of the electrical drive motor (START RIGHT - STOP - START LEFT) Emergency off switch...

  • Page 59: Milling Machines F1200-C - F1210-C With 1.4 Kw Motor

    Operating elements 16.3 Milling machines F1200-C – F1210-C with 1.4 kW motor ON/OFF switch with under-voltage trigger Emergency off switch Potentiometer rotating knob for speed selection of the electrical drive motor Hand wheel for setting the boring and milling depth...

  • Page 60: Milling Machines F1200-C Hs - F1210-C Hs With 2.0 Kw Motor

    Operating elements 16.4 Milling machines F1200-C hs – F1210-C hs with 2.0 kW motor Potentiometer rotating knob for speed selection of the electrical drive motor 3-setting switch of the electrical drive motor (START RIGHT - STOP - START LEFT) Emergency off switch...

  • Page 61: Cnc Milling Machines Cc-F1200 - Cc-F1210 With 1.4 Kw Motor

    Depth stop for boring Operating elements 16.5 CNC milling machines CC-F1200 – CC-F1210 with 1.4 kW motor Tool tightening screw Hand wheel for setting the boring and milling depth Clamping lever for securing the boring and milling depth Hand wheel for adjusting the longitudinal motion (x-axis) of the cross slide support...

  • Page 62: Switch Cover On Cnc Operating Console

    Operating elements 16.5 CNC milling machines CC-F1200 – CC-F1210 with 1.4 kW motor 16.5.1 Switch cover on CNC operating console Emergency off switch Mode selection switch (CNC operation) (Idle position) (Set-up mode) Potentiometer rotating knob for speed selection of the electrical drive motor...

  • Page 63: Cnc Milling Machines Cc-F1200 Hs - Cc-F1210 Hs With 2.0 Kw Motor

    Operating elements 16.6 CNC milling machines CC-F1200 hs – CC-F1210 hs with 2.0 kW motor Tool tightening screw Hand wheel for setting the boring and milling depth Clamping lever for securing the boring and milling depth Hand wheel for adjusting the longitudinal motion (x-axis) of the cross slide support...

  • Page 64: Switch Cover On Cnc Operating Console

    Operating elements 16.6 CNC milling machines CC-F1200 hs – CC-F1210 hs with 2.0 kW motor 16.6.1 Switch cover on CNC operating console Emergency off switch Mode selection switch (CNC operation) (Idle position) (Set-up mode) Potentiometer rotating knob for speed selection of the electrical drive motor...

  • Page 65: Drawings And Legends

    Drawings and legends 17.1 Protective hood Part no. Items Order no. Description 51400283-0003 Protective hood 51006535-0002 Clamp holder 51507029 Tensioning lever 51004010-0010 Guide rod 16191200004010 Screw 16112500004000 Washer 51007250-0001 Push piece...

  • Page 66: Electronic Hood With 1.4 Kw Motor

    Drawings and legends 17.2 Electronic hood with 1.4 kW motor 17.2.1 F1200 – F1210 - F1200-C – F1210-C...
  • Page 67 Drawings and legends 17.2 Electronic hood with 1.4 kW motor 17.2.1 F1200 – F1210 - F1200-C – F1210-C Part no. Items Order no. Description 51401212-00011 Cover 51501402 Board 51401211-0001 Cover hood 16196500004008 Screw 16193400004000 16167980004000 Fanned washer 51500606-0001 On-Off switch...

  • Page 68: Cc-F1200 - Cc-F1210

    Drawings and legends 17.2 Electronic hood with 1.4 kW motor 17.2.2 CC-F1200 – CC-F1210...
  • Page 69 Drawings and legends 17.2 Electronic hood with 1.4 kW motor 17.2.2 CC-F1200 – CC-F1210 Part no. Items Order no. Description 51401212-0001 Cover Allen key 51007430-0001 8 mm for tool tightening screw 51007440-0001 10 mm for tool tightening screw MK3 or SK30...

  • Page 70: Milling Machine Head With 1.4 Kw Motor

    Drawings and legends 17.3 Milling head with 1.4 kW motor...
  • Page 71 Drawings and legends 17.3 Milling head with 1.4 kW motor Part no. Items Order no. Description 51006831-0024 Housing 51008941-0001 Plastic ring 51502120 Ball bearing 16047200072000 Securing ring 51502324 Gear belt 51004065-0001 Belt disc 1606885A080725-0001 Parallel key 51006600-0002 Bearing flange 16191200006030 Screw 16173490176530 Washer...

  • Page 72: Milling Machine Head With 2.0 Kw Motor

    51004008-0002 Mounting pin Drawings and legends 17.4 Milling head with 2.0 kW motor...
  • Page 73 Drawings and legends 17.4 Milling head with 2.0 kW motor Part no. Items Order no. Description 51006831-0024 Housing 51008941-0001 Plastic ring 16191200003010 Screw 16047200072000 Securing ring 51502327 Gear belt 51004801-0008 Belt disc 1606885A080725-0001 Parallel key 51006600-0002 Bearing flange 51502120 Ball bearing 16112500008001 Washer 16147100025000...
  • Page 74 Drawings and legends 17.4 Milling head with 2.0 kW motor...
  • Page 75 M10 to MK2 91200012160-01 with thread M12 to MK3 or SK30 16191200004010 Screw 51004008-0002 Mounting pin F1200 hs - F1210 hs F1200-C hs - F1210-C hs 51500127 Terminal box lid with operating elements 51500624-0001 Emergency off switch, complete 51401203-0001...

  • Page 76: Z-Stand With Vertical Skid With Trapezoidal-Threaded Spindle

    Drawings and legends 17.5 Z-stand with vertical skid with trapezoidal-threaded spindle...
  • Page 77 Drawings and legends 17.5 Z-stand with vertical skid with trapezoidal-threaded spindle Part no. Items Order no. Description 51401142-00011 Z-stand 51001016-0007 Adjustment bar 51401147-0001 Vertical skid 16079770006060 Index bolt 16112500006001 Washer 16193400006000 16198500006000 16191200008025 Screw 16091300006016 Threaded pin 51507029 Tensioning lever 16063250005022 Push piece 16193400006000...

  • Page 78: Spindle Z-Axis With Trapezoidal-Threaded Spindle

    Drawings and legends 17.6 Spindle z-axis with trapezoidal-threaded spindle 17.6.1 F1200 – F1200 hs – F1210 – F1210 hs...
  • Page 79 Drawings and legends 17.6 Spindle z-axis with trapezoidal-threaded spindle 17.6.1 F1200 – F1200 hs – F1210 – F1210 hs Part no. Items Order no. Description 51502550-0001 Spindle 51502404-0001 Bevel gear 16073430004024 Spiral tensioning pin 51502112 Ball bearing 51004070-0001 Spindle flange...

  • Page 80: F1200-C - F1200-C Hs - F1210-C - F1210-C Hs

    Drawings and legends 17.6 Spindle z-axis with trapezoidal-threaded spindle 17.6.2 F1200-C – F1200-C hs – F1210-C – F1210-C hs CC-F1200 – CC-F1200 hs – CC-F1210 – CC-F1210 hs Drawings and legends...
  • Page 81 17.6 Spindle z-axis with trapezoidal-threaded spindle 17.6.2 F1200-C – F1200-C hs – F1210-C – F1210-C hs CC-F1200 – CC-F1200 hs – CC-F1210 – CC-F1210 hs Part no. Items Order no. Description 51502550-0001 Spindle 51502404-0001 Bevel gear 16073430004024 Spiral tensioning pin...

  • Page 82: Lateral Drive For Z-Axis With Trapezoidal-Threaded Spindle

    17.7 Lateral drive for z-axis with trapezoidal-threaded spindle Drawings and legends...
  • Page 83 Threaded pin 16073430003018 Spiral tensioning pin 51502405 Bevel gear F1200 - F1200 hs - F1210 - F1210 hs 51507026-0001 Hand wheel F1200-C - F1200-C hs - F1210-C - F1210-C hs CC-F1200 - CC-F1200 hs - CC-F1210 - CC-F1210 hs 51507027...

  • Page 84: Cross-Slide Support With Trapezoidal-Threaded Spindle

    17.8 Cross slide support with trapezoidal-threaded spindle Drawings and legends...
  • Page 85 16196500004008 Screw 51007348-00011 Spindle nut with adjustment nut, right 51007348-00021 Spindle nut with adjustment nut, left 16091300006006 Threaded pin F1200 - F1200 hs F1200-C - F1200-C hs CC-F1200 – CC-F1200 hs 51401141-0001 Top skid 51001016-0002 Adjustment bar 16091300006016 Threaded pin...

  • Page 86: Spindle X-Axis With Trapezoidal-Threaded Spindle

    17.9 Spindle x-axis with trapezoidal-threaded spindle 17.9.1 F1200 – F1200 hs – F1210 – F1210 hs Drawings and legends...
  • Page 87 17.9 Spindle x-axis with trapezoidal-threaded spindle 17.9.1 F1200 – F1200 hs – F1210 – F1210 hs Part no. Items Order no. Description 51401155-00011 Spindle bearing 51502112 Ball bearing 51004040-0003 Adjusting ring 51502027-0001 Pressure spring 51502131 Steel ball 51006750-00011 Scale ring (80 intervals)

  • Page 88: F1200-C - F1200-C Hs - F1210-C - F1210-C Hs

    17.9 Spindle x-axis with trapezoidal-threaded spindle 17.9.2 F1200-C – F1200-C hs – F1210-C – F1210-C hs CC-F1200 – CC-F1200 hs – CC-F1210 – CC-F1210 hs...
  • Page 89 Drawings and legends 17.9 Spindle x-axis with trapezoidal-threaded spindle 17.9.2 F1200-C – F1200-C hs – F1210-C – F1210-C hs CC-F1200 – CC-F1200 hs – CC-F1210 – CC-F1210 hs Part no. Items Order no. Description 51401155-00011 Spindle bearing 51502112 Ball bearing...

  • Page 90: Spindle Y-Axis With Trapezoidal-Threaded Spindle

    Drawings and legends 17.10 Spindle y-axis with trapezoidal-threaded spindle 17.10.1 F1200 – F1200 hs – F1210 – F1210 hs...
  • Page 91 Drawings and legends 17.10 Spindle y-axis with trapezoidal-threaded spindle 17.10.1 F1200 – F1200 hs – F1210 – F1210 hs Part no. Items Order no. Description 51401155-00011 Spindle bearing 51502112 Grooved ball bearing 51004040-0003 Adjusting ring 51502027-0001 Pressure spring 51502131 Steel ball...

  • Page 92: F1200-C - F1200-C Hs - F1210-C - F1210-C Hs

    Drawings and legends 17.10 Spindle y-axis with trapezoidal-threaded spindle 17.10.2 F1200-C – F1200-C hs – F1210-C – F1210-C hs CC-F1200 – CC-F1200 hs – CC-F1210 – CC-F1210 hs...
  • Page 93 Drawings and legends 17.10 Spindle y-axis with trapezoidal-threaded spindle 17.10.2 F1200-C – F1200-C hs – F1210-C – F1210-C hs CC-F1200 – CC-F1200 hs – CC-F1210 – CC-F1210 hs Part no. Items Order no. Description 51401155-00011 Spindle bearing 51502112 Grooved ball bearing...

  • Page 94: Z-Stand With Vertical Skid With Ball Screw Spindle

    Drawings and legends 17.11 Z-stand with vertical skid with ball screw spindle...
  • Page 95 Drawings and legends 17.11 Z-stand with vertical skid with ball screw spindle Part no. Items Order no. Description 51401142-00011 Z-stand 51001016-0007 Adjustment bar 51401147-0002 Vertical skid 16079770006060 Index bolt 16112500006001 Washer 16193400006000 16198500006000 16191200008025 Screw 16091300006016 Threaded pin 51507029 Tensioning lever 16063250005022 Push piece 16193400006000...

  • Page 96: Spindle Z-Axis With Ball Screw Spindle

    Drawings and legends 17.12 Spindle z-axis with ball screw spindle 17.12.1 F1200 – F1200 hs – F1210 – F1210 hs...
  • Page 97 Drawings and legends 17.12 Spindle z-axis with ball screw spindle 17.12.1 F1200 – F1200 hs – F1210 – F1210 hs Part no. Items Order no. Description 51505210-0003 Spindle with spindle nut 51502404-0001 Bevel gear 16073430004024 Spiral tensioning pin 51502112 Ball bearing...

  • Page 98: F1200-C - F1200-C Hs - F1210-C - F1210-C Hs

    Drawings and legends 17.12 Spindle z-axis with ball screw spindle 17.12.2 F1200-C – F1200-C hs – F1210-C – F1210-C hs CC-F1200 – CC-F1200 hs – CC-F1210 – CC-F1210 hs...
  • Page 99 Drawings and legends 17.12 Spindle z-axis with ball screw spindle 17.12.2 F1200-C – F1200-C hs – F1210-C – F1210-C hs CC-F1200 – CC-F1200 hs – CC-F1210 – CC-F1210 hs Part no. Items Order no. Description 51505210-0003 Spindle with spindle nut...

  • Page 100: Lateral Drive For Z-Axis With Ball Screw Spindle

    Drawings and legends 17.13 Lateral drive for z-axis with ball screw spindle...
  • Page 101 Threaded pin 16073430003018 Spiral tensioning pin 51502405 Bevel gear F1200 - F1200 hs - F1210 - F1210 hs 51507026-0001 Hand wheel F1200-C - F1200-C hs - F1210-C - F1210-C hs CC-F1200 - CC-F1200 hs - CC-F1210 - CC-F1210 hs 51507027...

  • Page 102: Cross Slide Support With Ball Screw Spindle

    Drawings and legends 17.14 Cross slide support with ball screw spindle...
  • Page 103 Washer 51502027 Pressure spring 51507030 Clamping lever 16196500004008 Screw 51505240 Nut holder, x-axis 51505241 Nut holder, y-axis F1200 - F1200 hs F1200-C - F1200-C hs CC-F1200 – CC-F1200 hs 51401141-0001 Top skid 51001016-0002 Adjustment bar 16091300006016 Threaded pin 16193400006000 16063250005032...

  • Page 104: Spindle X-Axis With Ball Screw Spindle

    Drawings and legends 17.15 Spindle x-axis with ball screw spindle 17.15.1 F1200 – F1200 hs – F1210 – F1210 hs...
  • Page 105 Drawings and legends 17.15 Spindle x-axis with ball screw spindle 17.15.1 F1200 – F1200 hs – F1210 – F1210 hs Part no. Items Order no. Description 51401155-00011 Spindle bearing 51502112 Ball bearing 51004040-0003 Adjusting ring 51502027-0001 Pressure spring 51502131 Steel ball...

  • Page 106: F1200-C - F1200-C Hs - F1210-C - F1210-C Hs

    Drawings and legends 17.15 Spindle x-axis with ball screw spindle 17.15.2 F1200-C – F1200-C hs – F1210-C – F1210-C hs CC-F1200 – CC-F1200 hs – CC-F1210 – CC-F1210 hs...
  • Page 107 Drawings and legends 17.15 Spindle x-axis with ball screw spindle 17.15.2 F1200-C – F1200-C hs – F1210-C – F1210-C hs CC-F1200 – CC-F1200 hs – CC-F1210 – CC-F1210 hs Part no. Items Order no. Description 51401155-00011 Spindle bearing 51502112 Ball bearing...

  • Page 108: Spindle Y-Axis With Ball Screw Spindle

    Drawings and legends 17.16 Spindle y-axis with ball screw spindle 17.16.1 F1200 – F1200 hs – F1210 – F1210 hs...
  • Page 109 Drawings and legends 17.16 Spindle y-axis with ball screw spindle 17.16.1 F1200 – F1200 hs – F1210 – F1210 hs Part no. Items Order number Description 51401155-00011 Spindle bearing 51502112 Grooved ball bearing 51004040-0003 Adjusting ring 51502027-0001 Pressure spring 51502131...

  • Page 110: F1200-C - F1200-C Hs - F1210-C - F1210-C Hs

    Drawings and legends 17.16 Spindle y-axis with ball screw spindle 17.16.2 F1200-C – F1200-C hs – F1210-C – F1210-C hs CC-F1200 – CC-F1200 hs – CC-F1210 – CC-F1210 hs...
  • Page 111 Drawings and legends 17.16 Spindle y-axis with ball screw spindle 17.16.2 F1200-C – F1200-C hs – F1210-C – F1210-C hs CC-F1200 – CC-F1200 hs – CC-F1210 – CC-F1210 hs Part no. Items Order no. Description 51401155-00011 Spindle bearing 51502112 Grooved ball bearing...

  • Page 112: End Switch For X-Axis

    Drawings and legends 17.17 End switch for x-axis 17.17.1 F1200-C – F1200-C hs – F1210-C – F1210-C hs CC-F1200 – CC-F1200 hs – CC-F1210 – CC-F1210 hs Part no. Items Order no. Description 51500633-0001 End switch 51401151-0001 Holding bracket 16191200004025...

  • Page 113: End Switch For Z-Axis

    Drawings and legends 17.18 End switch for y-axis 17.18.1 F1200-C – F1200-C hs – F1210-C – F1210-C hs CC-F1200 – CC-F1200 hs – CC-F1210 – CC-F1210 hs Part no. Items Order no. Description 51500633-0001 End switch 16191200004020 Screw 16191200004016 Screw...

  • Page 114: Operating Console For 1.4 Kw Motor

    Drawings and legends 17.20 Operating console for 1.4 kW motor...
  • Page 115 Drawings and legends 17.20 Operating console for 1.4 kW motor Part no. Items Order no. Description 51401540-0001 Switch cover 51500600 Switch for operating modes LEDs with switch (contained in controller package) 51500807-0002 Potentiometer with cable and connector 51500807-00021 Potentiometer. complete 16179810003095 Screw 16191200004025...
  • Page 116 Drawings and legends 17.20 Operating console for 1.4 kW motor...
  • Page 117 Drawings and legends 17.20 Operating console for 1.4 kW motor Part no. Items Order no. Description 1152105 Controller board for basic milling 1152110 Controller board for professional milling 16193400004000 16167980004000 Fanned washer 16191200003012 Screw 51500401-0001 Guide rails 51501402 Control board 51401528-0001 Lid, top 51501505...

  • Page 118: Operating Console For 2.0 Kw Motor

    Drawings and legends 17.21 Operating console for 2.0 kW motor...
  • Page 119 Drawings and legends 17.21 Operating console for 2.0 kW motor Part no. Items Order no. Description 51401539-0001 Switch cover 51500600 Switch for operating modes LEDs with switch (contained in controller package) 51500801-0001 Potentiometer 16179810003095 Screw 16191200004025 Screw 51501304 Symbol for earthed connection 16191200004012 Screw 16191200003010...
  • Page 120 Drawings and legends 17.21 Operating console for 2.0 kW motor...
  • Page 121 Drawings and legends 17.21 Operating console for 2.0 kW motor Part no. Items Order no. Description 1152105 Controller board for basic milling 1152110 Controller board for professional milling 16193400004000 16167980004000 Fanned washer 51401528-0001 Lid, top 51501505 Counter nut 51501533 Cable screw 51501523 Closure screw 51501531...

  • Page 122: Bracket Arm For Operating Console

    Drawings and legends 17.22 Bracket arm for operating console...
  • Page 123 Drawings and legends 17.22 Bracket arm for operating console Part no. Items Order no. Description 51007250-0001 Push piece 51507029 Clamping lever 51401316-0001 Console arm 51001016-00031 Holder for controller housing 16191200006016 Screw 16112500006001 Washer Without safety cabin 51002035-00011 Holder for arm 16191200008020 Screw 16112500008001...

  • Page 124: Industrial Monitor And Folio Keyboard

    Drawings and legends 17.23 Industrial monitor and folio keyboard...
  • Page 125 Drawings and legends 17.23 Industrial monitor and folio keyboard Part no. Items Order no. Description 51505031 19“ Installation-folio keyboard 51505030 TFT-flat panel monitor 51505043 Mounting kit for TFT-flat pamel monitor 51401537-0001 Controller housing for industrial monitor Switch cover 51508322-0001 Cable bushing 16193400004000 51501304 Symbol for earthed connection...

  • Page 126: Industrial Monitor And Folio Keyboard For 1.4 Kw Motor

    Drawings and legends 17.23.1 Industrial monitor and folio keyboard for 1.4 kW motor Part no. Items Order no. Description 51500624-0001 Emergency off switch complete 51500600 Switch for operating modes 51500807-0002 Potentiometer with cable and connector 51500807-00021 Potentiometer complete 51500606-0001 On-Off switch 51500601 Switch 16193400004000...
  • Page 127 Drawings and legends 17.23.1 Industrial monitor and folio keyboard for 1.4 kW motor Part no. Items Order no. Description 51401528-0001 Cover 51501304 Symbol for earthed connection 16191200004012 Screw 51500920-0003 Mains cable 51501531 Strain relief 51501523 Closure screw 51501533 Cable screw 51500401-0001 Guide rails 51501505...

  • Page 128: Industrial Monitor And Folio Keyboard For 2.0 Kw Motor

    Drawings and legends 17.23.2 Industrial monitor and folio keyboard for 2.0 kW motor Part no. Items Order no. Description 51500624-0001 Emergency off switch complete 51500600 Switch for operating modes 51500807-0002 Potentiometer with cable and connector 51500807-00021 Potentiometer complete 51500602 Switch 51500601 Switch 16193400004000...
  • Page 129 Drawings and legends 17.23.2 Industrial monitor and folio keyboard for 2.0 kW motor Part no. Items Order no. Description 51401528-0001 Cover 51501304 Symbol for earthed connection 16191200004012 Screw 51500920-0003 Mains cable 51501531 Strain relief 51501523 Closure screw 51501533 Cable screw 51501505 Counter nut 16193400004000...

  • Page 130: Bracket Arm For Operating Console With Industrial Monitor And Folio Keyboard

    Drawings and legends 17.24 Bracket arm for industrial monitor and folio keyboard Part no. Items Order no. Description 51002130-00032 Holder for arm 51002416-00011 Console arm 51004040-0006 Washer 16112500008001 Washer 51507031-0003 Clamping lever 51002100-0001 Retaining plate for industrial monitor 51004020-0013 Bolt 16112500006001 Washer 16191200006020...

  • Page 131: Circuit Diagram

    Circuit diagram 18.1 for 1.4 kW motor This document shows all the equipment for the electrical set-up including connection to the power supply network see legend for circuit diagrams 18.9...

  • Page 132: For 1.4 Kw Motor And Safety Cabin

    Circuit diagram 18.2 for 1.4 kW motor and safety cabin This document shows all the equipment for the electrical set-up including connection to the power supply network see legend for circuit diagrams 18.9...

  • Page 133: Industrial Monitor And Folio Keyboard For 1.4 Kw Motor

    Circuit diagram 18.3 Industrial monitor and folio keyboard for 1.4 kW motor This document shows all the equipment for the electrical set-up including connection to the power supply network see legend for circuit diagrams 18.9...

  • Page 134: For 2.0 Kw Motor

    Circuit diagram 18.4 for 2.0 kW motor This document shows all the equipment for the electrical set-up including connection to the power supply network see legend for circuit diagrams 18.9...

  • Page 135: For 2.0 Kw Motor And Safety Cabin

    Circuit diagram 18.5 for 2.0 kW motor and safety cabin This document shows all the equipment for the electrical set-up including connection to the power supply network see legend for circuit diagrams 18.9...

  • Page 136: Industrial Monitor And Folio Keyboard For 2.0 Kw

    Circuit diagram 18.6 Industrial monitor and folio keyboard for 2.0 kW motor This document shows all the equipment for the electrical set-up including connection to the power supply network see legend for circuit diagrams 18.9...

  • Page 137: Multiphase Motor With End Stop

    Circuit diagram 18.7 Multiphase motor with end stop This document shows all the equipment for the electrical set-up including connection to the power supply network Direction of rotation - change green with brown see legend for circuit diagrams 18.9...

  • Page 138: Nc Rotary Table

    Circuit diagram 18.8 NC rotary table Direction of rotation - change green with brown see legend for circuit diagrams 18.9...

  • Page 139: Legend For Circuit Diagrams

    Circuit diagram 18.9 Legend for circuit diagrams Colour-abbreviation to IEC 60757 black pink brown blue white green yellow grey green/yellow orange Connector for industrial monitor Milling head hood Interference suppressor filter Carbon brush Carbon brush 7- pin cable with shielding 0,34mm 3- pin cable without shielding 1mm 6-pin cable with shielding 2- pin cable with shielding...

  • Page 140: Coolant System (Optional)

    Coolant system (optional) 19.1 Setting up the coolant system When mounting the coolant system to a WABECO tool cabinet, the appropriate bores are already present. The tool cabinet ensures a safe base for the milling machine or coolant system. If the coolant system is secured to another suitable surface, the two through holes must be bored into the surface by the client.

  • Page 141: Mounting Of The Coolant Return Tray (Optional)

    Coolant system (optional) 19.2 Mounting of the coolant system to the tool cabinet (optional) 19.3 Mounting of the coolant return tray (optional) The coolant return tray (2) collects dripping coolant from the workbench and returns it back to the coolant system. To mount, proceed as follows: 1.

  • Page 142: Safety Regulations For The Handling Of Cooling Lubricant

    Coolant system (optional) 19.4 Safety regulations for the handling of cooling lubricant 1. Pay particular attention to leaked coolant as this can quickly cause people to slip and caused accidents as a result. 2. Secure your coolant system in such a way that it cannot be switched on by children. Persons who have not been trained may not operate the coolant system.

  • Page 143: Operating The Coolant System Without Cnc Control

    Coolant system (optional) 19.6 Operating the coolant system without CNC control The switch shown below is located on the mains cable of the coolant pump. Switch position ( 0 )  Pump switched off Switch position ( I )  Pump switched on (Caution: Coolant flow is controlled with the coolant shut-off valve) 19.7 Operating the coolant system with CNC control For machines with 1.4 kW drive motor...

  • Page 144: Positioning The Segmented Coolant Hose

    Coolant system (optional) 19.8 Positioning the segmented coolant hose The flexible segmented hose (shown in blue) is made up of individually adjustable elements and can be shaped by hand or set as required. The segmented hose and the nozzle are to be positioned in such a way that the coolant flows as directly as possible onto the blade of the cutting tool of the milling machine.

  • Page 145: Drawing And Legend

    Coolant system (optional) 19.10 Drawing and legend Part no. Items Order no. Description 51401163-0001 Coolant system (tank and two shelf inserts) 51500119 Coolant pump 51504348 Angle bracket 51504350 Collar 51504332 Reducing nipple 51502507 Coolant hose with shut-off valve 16191200006016 Screw 16112500006001 Washer 16191300008040...

  • Page 146: Safety Cabin (Optional)

    Safety cabin (optional) 20.1 Setting up the safety cabin When mounting the safety cabin to a WABECO tool cabinet, the appropriate bored holes are already present. The tool cabinet ensures a safe base for the milling machine or safety cabin.

  • Page 147: Safety Regulations For The Handling Of Cooling Lubricant

    Safety cabin (optional) 20.2 Mounting of the safety cabin to the tool cabinet (optional) 20.3 Safety regulations for the handling of cooling lubricant See point 19.4 20.4 Filling the coolant system integrated in the safety cabin See point 19.5 The capacity of the coolant system integrated in the safety cabin is approximately 42 litres. 20.5 Operating the coolant system with CNC control See point 19.7 20.6 Positioning the segmented coolant hose...

  • Page 148: Drawing And Legend

    Safety cabin (optional) 20.8 Drawing and legend Part no. Items Order no. Description 51401169-0001 Safety cabinet (tank and six shelf inserts) 51500119 Coolant pump 51504348 Angle bracket 51504350 Collar 51504332 Reducing nipple 51502507 Coolant hose with shut-off valve 51401461-0001 Door, left 51401472 Engaging insert 51401462-0001...

  • Page 149: Holding Bracket (Optional)

    Holding bracket (optional) The holding bracket is used to accommodate drive units with a 23 mm diameter Euronorm collar. This enables the use of devices, such as drills, routers and high-frequency spindles on a WABECO milling machines. Like the standard milling head, the holding bracket can be swivelled by 90 degrees to the left or the right.

  • Page 150: Inserting The Drive Into The Holding Bracket

    Holding bracket (optional) 21.2 Inserting the drive unit into the holding bracket To insert a drive unit with a 43 mm diameter Euronorm collar, first undo the two clamping screws (4) of the holding bracket. Then the drive unit can be inserted from the top with gentle backwards and forwards turns into the 43 mm diameter holding boring.

  • Page 151: Nc Rotary Table (Optional)

    NC rotary table (optional) The NC rotary table is used to control the fourth axis in conjunction with nccad professional. The housing body (1) has 4 flutes that enable the clamping of the NC rotary table in both the vertical and the horizontal plane.

  • Page 152: Setting The Axial Play Oft He Nc Rotary Table

    NC rotary table (optional) 22.3 Setting the axial play of the NC rotary table The axial play of the rotary table (2) is set using the limiting ring (4). To set, proceed as follows: 7. Undo the four threaded pins (25) in the limiting ring (4) using a 2.5 mm Allen key. 8.

  • Page 153: Removing The Nc Drive Unit

    NC rotary table (optional) 22.4 Removing the NC drive unit The following adjustment work on the NC rotary table can only be carried out with the NC drive unit removed. The following section describes the removal of the NC drive unit. In order to mount the drive unit of the NC rotary table after successful adjustment, carry out the same instructions in the reverse order.

  • Page 154: Setting The Axial Play Of The Worm Shaft

    NC rotary table (optional) 22.5 Setting the axial play of the worm shaft The worm shaft (5) is in the eccentric tappet (7). The axial play of the worm shaft is set using the setting nuts (27). To set the axial play of the worm shaft, proceed as follows: 1.

  • Page 155: Drawing And Legend

    NC rotary table (optional) 22.7 Drawing and legend Part no. Items Description Housing body Rotary table Worm wheel Stop ring Worm shaft Retaining ring Excenter Washer Locking screw Screw Feather key Fixing screw worm wheel Fixing screw stop ring Fixing screw retaining ring Adjustment screw retaining ring Adjustment screw stop ring...
  • Page 156 NC rotary table (optional) 22.7 Drawing and legend Part no. Items Order no. Description 51007413-0001 Setting nut 16191200004016 Screw 16191200006025 Screw 51006291-0001 Motor plate 51502321 Gear belt 51004040-0009 Gear belt wheel 51401330 Motor cover 51501505 Counter nut 51501533 Cable screw 16193400005000 51500122 Stepping motor...

This manual is also suitable for:

F1210 hsF1200 hsF1210F1210-cF1200-c hsF1200-c ... Show all

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