WABECO F1200 Operating Instructions Manual
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WABECO F1200 Operating Instructions Manual

Milling machines cnc milling machines
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Operating instructions
Milling machines
CNC milling machines
with dovetail guides
F1200
F1200 hs
F1200-C
F1200-C hs
CC-F1200
CC-F1200 hs
F1210
F1210 hs
F1210-C
F1210-C hs
CC-F1210
CC-F1210 hs

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Summary of Contents for WABECO F1200

  • Page 1 Operating instructions Milling machines CNC milling machines with dovetail guides F1200 F1200 hs F1210 F1210 hs F1200-C F1200-C hs F1210-C F1210-C hs CC-F1200 CC-F1200 hs CC-F1210 CC-F1210 hs...

  • Page 2: Disposing Of The Machine

    Status at 06/2018 Dear Customer! With the purchase of the WABECO machine you have decided in favour of a quality tool. This machine has been manufactured with the greatest of care and subject to precise quality controls. These operating instructions are designed to help your to use your new machine safely and correctly.
  • Page 3 Index Declaration of conformity F1200 - F1200 hs - F1210 - F1210 hs Declaration of conformity F1200-C - F1200-C hs - F1210-C - F1210-C hs Declaration of conformity CC-F1200 - CC-F1200 hs - CC-F1210 - CC-F1210 hs Important safety notes...
  • Page 4 Adjustment of the dovetail guides Maintenance Lubrication of the machine Operational faults and the elimination of such Control elements 16.1 Milling machines F1200 - F1210 (1.4 kW) 16.2 Milling machines F1200 hs - F1210 hs (2.0 kW) 16.3 Milling machines F1200-C - F1210-C (1.4 kW) 16.4 Milling machines F1200-C hs - F1210-C hs (2.0 kW)
  • Page 5 17.3 Milling machine head with 1.4 kW motor 17.4 Milling machine head with 2.0 kW motor 17.5 Z-column with vertical slide with trapezoidal thread spindle 17.6 Spindle Z-axis with trapezoidal thread spindle 17.6.1 F1200 - F1200 hs - F1210 - F1210 hs 17.6.2 F1200-C - F1200-C hs - F1210-C - F1210-C hs - CC-F1200 - CC-F1200 hs - CC-F1210 - CC-F1210 hs 17.7 Lateral drive for Z-axis with trapezoidal thread spindle 17.8 Cross-slide support with trapezoidal thread spindle 17.9 Spindle X-axis with trapezoidal thread spindle 17.9.1 F1200 - F1200 hs - F1210 - F1210 hs 17.9.2 F1200-C - F1200-C hs - F1210-C - F1210-C hs - CC-F1200 - CC-F1200 hs - CC-F1210 - CC-F1210 hs 17.10...
  • Page 6 Index 17.17 Limit switch for X-axis 17.17.1 F1200-C - F1200-C hs - F1210-C - F1210-C hs - CC-F1200 - CC-F1200 hs - CC-F1210 - CC-F1210 hs 17.18 Limit switch for Y-axis 17.18.1 F1200-C - F1200-C hs - F1210-C - F1210-C hs - CC-F1200 - CC-F1200 hs - CC-F1210 - CC-F1210 hs 17.19 Limit switch for Z-axis 17.19.1 F1200-C - F1200-C hs - F1210-C - F1210-C hs - CC-F1200 - CC-F1200 hs - CC-F1210 - CC-F1210 hs 17.20...
  • Page 7 Index Machine safety cabin (optional) 20.1 Setting up the machine safety cabin 20.2 Mounting of the machine safety cabin to the machine base cabinet (optional) 20.3 Safety regulations for the handling of cooling lubricant 20.4 Filling the coolant unit integrated in the machine safety cabin 20.5 Operating the coolant unit with CNC controller 20.6 Positioning the segmented coolant hose 20.7 Controlling the flow of coolant using the coolant shut-off valve 20.8 Drawing and legend Mounting bracket (optional) 21.1 Mounting the mounting bracket to the milling machine 21.2...

  • Page 8: Declaration Of Conformity

    Telephone: (06564) 9697-0 Fax: (06564) 9697-25 that the following named Universal boring and milling machine Type: F1200 - F1200 hs F1210 - F1210 hs in the serial version, meets the following relevant regulations - EU Machine Directive 2006/42 EG - EMC Directive 2014/30/EU - EU Low Voltage Directive 2014/35/EU...
  • Page 9 Telephone: (06564) 9697-0 Fax: (06564) 9697-25 that the following named CNC milling machine Type: F1200-C - F1200-C hs F1210-C - F1210-C hs iin the serial version, meets the following relevant regulations - EU Machine Directive 2006/42 EG - EMC Directive 2014/30/EU - EU Low Voltage Directive 2014/35/EU...
  • Page 10 Telephone: (06564) 9697-0 Fax: (06564) 9697-25 that the following named CNC milling machine Type: CC-F1200 - CC-F1200 hs CC-F1210 - CC-F1210 hs in the serial version, meets the following relevant regulations - EU Machine Directive 2006/42 EG - EMC Directive 2014/30/EU - EU Low Voltage Directive 2014/35/EU...

  • Page 11: Important Safety Notes

    Important safety notes Intended use The milling machines described in these operating instructions are designed for the processing of metal, plastic and timber only. To ensure safe operation of the milling machines, the regulations set out in the chapter: „Safety regula- tions“...
  • Page 12 Important safety notes Safety regulations for proper use Only specially trained persons may operate the machine. The guarantee and warranty are voided if damages are caused by improper operation. We remind you that no liability will be accepted for damages caused by not observing these ope- rating instructions.
  • Page 13 Important safety notes Safety regulations for proper use 17. Always switch the machine off when you are not using it. Remain with the machine until it has come to a standstill. 19. Only have repairs carried out by a qualified specialist! Repair work may only be carried out by persons who are qualified for the relevant repairs and who are familiar with the appropriate health and safety requirements. 20. Protect the machine from damp Constantly check the machine for damages. Replace damaged parts only with original parts and have these replaced by a specialist.

  • Page 14: Safety Features

    Important safety notes Safety features 1.5.1 For all milling machines In order to enable you to work safely with our machines, we have incorporated the following safety me- chanisms. These meet the relevant European safety requirements: Protective hood The protective hood is secured to the machine housing and is designed to prevent touching of the rota- ting tool spindle.

  • Page 15: Explanations Of The Symbols

    Important safety notes Explanations of the symbols In the event of an emission noise level as of 80 dB (A) at the workplace, ear defenders must be worn. Caution: Always pull the power plug prior to any maintenance work! Read the operating instructions prior to initial operation or maintenance work! Caution: Dangerous electric voltage! Delivery and set up The machine is packed with care at the factory.

  • Page 16: Transporting The Machine

    Delivery and set up The place of set up should be selected in such a way that ■ There is sufficient lighting ■ The electrical power supply with safety socket and earth are installed close enough to the machine that the power cable is not subject to any strain. ■...

  • Page 17: Putting Into Operation

    Putting into operation For all milling machines ■ Use a dry cloth to remove the corrosion protection that was applied to all exposed parts for transport ■ In the event of marine impregnation of exposed parts, it is recommended you spray them with oil, allow it to work, and then remove the impregnation with a dry cloth. ■...

  • Page 18: Specifications Regarding The Machine

    Specifications regarding the machine Identification of the model The precise model designation of your machine can be found on the type plate attached to the machine. F1200 – F1200 hs 4.2.1 Declaration of noise levels Noise emission declaration in accordance with DIN EN ISO 3744...

  • Page 19: Technical Data

    Specifications regarding the machine F1200 – F1200 hs 4.2.2 Technical data F1200 F1200 hs Working range Longitudinal travel X-axis 260 mm Vertical travel Z-axis 280 mm Transverse travel Y-axis 150 mm Drill stroke 55 mm min. 100 mm Distance milling table - tool spindle max. 380 mm Outreach tool spindle - Z-column...

  • Page 20: Dimensions Of F1200 (1.4 Kw)

    Specifications regarding the machine F1200 – F1200 hs 4.2.3 Dimensions of F1200 (1.4 kW) 26 (*) max. 266 max. 440 min. 15 - max. 165 only for ball screw...

  • Page 21: Dimensions Of F1200 Hs (2.0 Kw)

    Specifications regarding the machine F1200 – F1200 hs 4.2.4 Dimensions of F1200 hs (2.0 kW) 26 (*) max. 266 max. 440 min. 15 - max. 165 only for ball screw...

  • Page 22: Declaration Of Noise Levels

    Specifications regarding the machine F1200-C – F1200-C hs 4.3.1 Declaration of noise levels Noise emission declaration in accordance with DIN EN ISO 3744 Emission values in idle F1200-C F1200-C hs Emission sound pressure level at the workplace at 50 % = 66.8 dB (A = 74.8 dB (A) at 100 % = 66.7 dB (A)
  • Page 23 Specifications regarding the machine F1200-C – F1200-C hs 4.3.2 Technical data F1200-C F1200-C hs Working range Longitudinal travel X-axis 260 mm Vertical travel Z-axis 280 mm Transverse travel Y-axis 150 mm Drill stroke 55 mm min. 100 mm Distance milling table - tool spindle max. 380 mm Outreach tool spindle - Z-column...

  • Page 24: Dimensions Of F1200-C (1.4 Kw)

    Specifications regarding the machine F1200-C – F1200-C hs 4.3.3 Dimensions of F1200-C (1.4 kW) 26 (*) max. 266 max. 450 min. 15 - max. 165 * for ball screw only...
  • Page 25 Specifications regarding the machine F1200-C – F1200-C hs 4.3.4 Dimensions of F1200-C hs (2.0 kW) 26 (*) max. 266 max. 450 min.15 - max. 165 *for ball screw only...

  • Page 26: Cc-F1200 - Cc-F1200 Hs

    Specifications regarding the machine CC-F1200 – CC-F1200 hs 4.4.1 Declaration of noise levels Noise emission declaration in accordance with DIN EN ISO 3744 Emission values in idle CC-F1200 CC-F1200 hs Emission sound pressure level at the workplace at 50 % = 66.8 dB (A = 74.8 dB (A) at 100 % = 66.7 dB (A)
  • Page 27 Specifications regarding the machine CC-F1200 – CC-F1200 hs 4.4.2 Technical data CC-F1200 CC-F1200 hs Working range Longitudinal travel X-axis 260 mm Vertical travel Z-axis 280 mm Transverse travel Y-axis 150 mm Drill stroke 55 mm min. 100 mm Distance milling table - tool spindle max. 380 mm Outreach tool spindle - Z-column...
  • Page 28 Specifications regarding the machine CC-F1200 – CC-F1200 hs 4.4.3 Dimensions of CC-F1200 (1.4 kW) 26 (*) max. 266 max. 450 min. 15 - max. 165 * for ball screw only...
  • Page 29 Specifications regarding the machine CC-F1200 – CC-F1200 hs 4.4.4 Dimensions of CC-F1200 hs (2.0 kW) 26 (*) max. 266 max. 450 min. 15 - max. 165 * for ball screw only...

  • Page 30: F1210 - F1210 Hs

    Specifications regarding the machine The precise model designation of your machine can be found on the type plate attached to the machine. F1210 – F1210 hs 4.5.1 Declaration of noise levels Noise emission declaration in accordance with DIN EN ISO 3744 Emission values in idle F1210 F1210 hs...
  • Page 31 Specifications regarding the machine F1210 – F1210 hs 4.5.2 Technical data F1210 F1210 hs Working range Longitudinal travel X-axis 500 mm Vertical travel Z-axis 280 mm Transverse travel Y-axis 150 mm Drill stroke 55 mm min. 90 mm Distance milling table - tool spindle max. 370 mm Outreach tool spindle - Z-column 185 mm Main drive motor Nominal voltage...

  • Page 32: Dimensions Of F1210 (1.4 Kw)

    Specifications regarding the machine F1210 – F1210 hs 4.5.3 Dimensions of F1210 (1.4 kW) 17 (*) max. 505 max. 685 min. 15 - max. 165 * only for ball screw...

  • Page 33: Dimensions Of F1210 Hs (2.0 Kw)

    Specifications regarding the machine F1210 – F1210 hs 4.5.4 Dimensions of F1210 hs (2.0 kW) 17 (*) max. 505 max. 685 min. 15 - max. 165 * only for ball screw...

  • Page 34: F1210-C - F1210-C Hs

    Specifications regarding the machine F1210-C – F1210-C hs 4.6.1 Declaration of noise levels Noise emission declaration in accordance with DIN EN ISO 3744 Emission values in idle F1210-C F1210-C hs Emission sound pressure level at the workplace at 50 % = 66.8 dB (A = 74.8 dB (A) at 100 % = 66.7 dB (A) = 76.4 dB (A)
  • Page 35 Specifications regarding the machine F1210-C – F1210-C hs 4.6.2 Technical data F1210-C F1210-C hs Working range Longitudinal travel X-axis 500 mm Vertical travel Z-axis 280 mm Transverse travel Y-axis 150 mm Drill stroke 55 mm min. 90 mm Distance milling table - tool spindle max. 370 mm Outreach tool spindle - Z-column 185 mm Main drive motor Nominal voltage...

  • Page 36: Dimensions Of F1210-C (1.4 Kw)

    Specifications regarding the machine F1210-C – F1210-C hs 4.6.3 Dimensions of F1210-C (1.4 kW) 17 (*) max. 505 max. 695 min. 15 - max. 165 *for ball screw only...

  • Page 37: Dimensions Of F1210-C Hs (2.0 Kw)

    Specifications regarding the machine F1210-C – F1210-C hs 4.6.4 Dimensions of F1210-C hs (2.0 kW) 17 (*) max. 505 max. 695 min. 15 - max. 165 * for ball screw only...

  • Page 38: Cc-F1210 - Cc-F1210 Hs

    Specifications regarding the machine CC-F1210 - CC-F1210 hs 4.7.1 Declaration of noise levels Noise emission declaration in accordance with DIN EN ISO 3744 Emission values in idle CC-F1210 CC-F1210 hs Emission sound pressure level at the workplace at 50 % = 66.8 dB (A = 74.8 dB (A) at 100 % = 66.7 dB (A) = 76.4 dB (A)
  • Page 39 Specifications regarding the machine CC-F1210 - CC-F1210 hs 4.7.2 Technical data CC-F1210 CC-F1210 hs Working range Longitudinal travel X-axis 500 mm Vertical travel Z-axis 280 mm Transverse travel Y-axis 150 mm Drill stroke 55 mm min. 90 mm Distance milling table - tool spindle max. 370 mm Outreach tool spindle - Z-column 185 mm Main drive motor Nominal voltage...

  • Page 40: Dimensions Of Cc-F1210 (1.4 Kw)

    Specifications regarding the machine CC-F1210 - CC-F1210 hs 4.7.3 Dimensions of CC-F1210 (1.4 kW) 17 (*) max. 505 max. 695 min. 15 - max. 165 * for ball screw only...

  • Page 41: Dimensions Of Cc-F1210 Hs (2.0 Kw)

    Specifications regarding the machine CC-F1210 - CC-F1210 hs 4.7.4 Dimensions of CC-F1210 hs (2.0 kW) 17 (*) max. 505 max. 695 min. 15 - max. 165 * for ball screw only...

  • Page 42: Revolution Setting

    Specifications regarding the machine Revolution setting A certain cutting speed is required for milling, depending on the material (e.g. steel, aluminum). In order to always be able to select a cutting speed adapted to the material of the workpiece and the milling machine diameter, the revolutions of the tool spindle can be infinitely set using the potentiometer.

  • Page 43: Electrical Equipment 1.4 Kw Motor

    Specifications regarding the machine Electrical equipment 1.4 kW motor The main drive motor (single phase series-wound motor) is supplied already installed ■ The main spindle drive has an ON/OFF switch with under-voltage trigger. ■ The ON/OFF switch must also be switched on again after the power is interrupted. ■ In the event of the drive motor being overloaded, it will switch itself off automatically. The drive motor can only be switched back on again after a short waiting period.
  • Page 44 Achieving optimum results and avoiding incorrect usage It is recommended that: ■ The borer should be fitted and tensioned with the key in such a way that the borer is positioned precisely between the three clamping jaws of the crown gear, quick clamping or collet chuck. ■ Clamp the milling machine with shaft using the collet chuck and the appropriate collets. ■...

  • Page 45: Installation

    Installation and removal of collets Installation 1. Place the collet on a flat surface. 2. Place the tensioning nut on the collet. 3. Press the tensioning nut down against the collet until it „clicks“. 4. The collet can now move freely in the central take-up shoulder and does not fall out when the collet is turned upside down. A-A ( 1 : 1 ) Removal 1.

  • Page 46: Fitting And Removing The Tools

    Spannen und Ausdrücken der Werkzeuge Fitting and removing the tools...
  • Page 47 Fitting and removing the tools The tool tightening and removing screw has a fine thread at the head, and a coarse thread on the shaft. Due to this construction, a special procedure must be followed when fitting and removing tools. To make this easier to understand, the image shows a cut-away of the protective hood and the spindle housing.

  • Page 48: Swiveling The Milling Head

    Swiveling the milling head In order to create bored holes or contact areas under an angle that deviates from the usual vertical po- sition of the milling head, the milling head may be swiveled up to 90 degrees to the left or right. To swivel the milling head, proceed as follows: 1.

  • Page 49: Drill Stroke - Depth Stop

    Drill stroke - depth stop It is possible to set the forward feed of the milling machine spindle to a defined dimension. 1. Set the required depth with the activation lever (4). 2. Read the depth off at the scale ring (3). 3. Rotate the depth stop (2) to the correct position so that it touches the milling head. 4.

  • Page 50: Feed Motions Of The X-, Y- And Z-Axes

    Feed motions of the X-, Y- and Z-axes ■ The longitudinal motion of the cross slide support (X-axis) is carried out by turning the hand wheel (12). The skid is secured with the clamping lever (3). ■ The transverse motion of the cross slide support (Y-axis) is carried out by turning the hand wheel (4).
  • Page 51 Feed motions of the X-, Y- and Z-axes Figure F1200 – F1200 hs – F1210 – F1210 hs Figure F1200-C – F1200-C hs – F1210-C – F1210-C hs CC-F1200 – CC-F1200 hs – CC-F1210 – CC-F1210 hs...

  • Page 52: Adjustment Of The Spindle Nuts With Trapezoidal Thread Spindle

    Adjustment of the spindle nuts with trapezoidal thread spindle The spindle nuts of the milling machines are designed to be adjusted. If a spindle nut of one of the three axis shows play, proceed as follows. With spindle nuts with a ball screw, adjustment is neither required nor possible. 11.1 X- and Y-axes 1.

  • Page 53: Z-Axis

    Adjustment of the spindle nuts with trapezoidal thread spindle 11.2 Z-axis 1. To adjust the spindle nut in the Z-axis (3), unscrew the cover plate (4). 2. After undoing the threaded pin (2), the adjustment nut (1) is rotated slightly in a clockwise direction. This rotation causes both nuts to tension each other and removes the play from the operation of the trapezoidal thread spindle.

  • Page 54: Adjustment Of The Dovetail Guides

    Adjustment of the dovetail guides In order to achieve optimum results when adjusting the dovetail guides, the relevant dovetail guides should be cleaned and lubricated before you start (see „Lubricating the machine“) Further all tensioning devices and loose parts should be removed from the machine table. Pay attention to ensure that the clamping lever of the dovetail guide you wish to adjust is open To adjust the dovetail guides, proceed as follows: 1.

  • Page 55: Maintenance

    Maintenance A long lifetime of the machine will depend on the appropriate care and maintenance. ■ All maintenance and repair tasks may only be carried out with the grounded plug pulled. ■ The machine must be cleaned after each use. ■...
  • Page 56 Lubrication of the machine every 8 hours of operation every 8 hours of operation The borer spindle and spindle bearing do not need to be lubricated since the ball bearings have a closed construction form and the bearings have been supplied at the factory with sufficient grease for the lifetime of the machine.

  • Page 57: Operational Faults And The Elimination Of Such

    Operational faults and the elimination of such Operational faults Possible cause Remedy Machine cannot be switched 230V voltage is not present Plug is not fitted correctly Check the fuse for the socket Emergency off switch not Unlock the emergency off switch unlocked Vibrations Pull the power plug! (e.g. by transportation) has Lift the lid with board from the caused the plugged contacts cover hood of the drive motor of the drive motor (1.4 kW) and check all plugged contacts...
  • Page 58 Operational faults and the elimination of such Operational faults Possible cause Remedy Axis skid can only be moved Clamping lever of the axis is Open the clamping lever with considerable force tightened Guide play is set too narrowly Adapt the guide play Play of the trapezoidal-threa- Adapt the play of the trapezoi- ded nut is set too narrowly...
  • Page 59 Operational faults and the elimination of such Operational faults Possible cause Remedy Tool overheated Tool blunt Sharpen tool or use a new tool Increased friction caused by Remove the shavings from the shaving build up in the tensio- hole more frequently (withdraw ning groove of the tool Use a coated tool Wash the processing area with...

  • Page 60: Control Elements

    Control elements 16.1 Milling machines F1200 - F1210 (1.4 kW) 1. Potentiometer rotating knob for speed selection of the electrical drive motor 2. Emergency off switch 3. ON/OFF switch with under-voltage trigger 4. Clamping lever for securing the tool spindle 5. Clamping lever for securing the longitudinal motion (X-axis) at the cross slide support 6.

  • Page 61: Milling Machines F1200 Hs - F1210 Hs (2.0 Kw)

    Control elements 16.2 Milling machines F1200 hs - F1210 hs (2.0 kW) 1. Potentiometer rotating knob for speed selection of the electrical drive motor 2. 3-setting switch of the electrical drive motor (START RIGHT - STOP - START LEFT) 3. Emergency off switch 4. Tool tightening screw 5. Hand wheel for setting the boring and milling depth 6. Clamping lever for securing the boring and milling depth 7. Hand wheel for adjusting the longitudinal motion (X-axis) of the cross slide support 8.

  • Page 62: Milling Machines F1200-C - F1210-C (1.4 Kw)

    Control elements 16.3 Milling machines F1200-C – F1210-C (1.4 kW) 1. ON/OFF switch with under-voltage trigger 2. Emergency off switch 3. Potentiometer rotating knob for speed selection of the electrical drive motor 4. Hand wheel for setting the boring and milling depth 5. Clamping lever for securing the boring and milling depth 6. Hand wheel for adjusting the longitudinal motion (X-axis) of the cross slide support 7. Clamping lever for securing the transverse motion (Y-axis) at the cross slide support 8.

  • Page 63: Milling Machines F1200-C Hs - F1210-C Hs (2.0 Kw)

    Control elements 16.4 Milling machines F1200-C hs – F1210-C hs (2.0 kW) 1. Potentiometer rotating knob for speed selection of the electrical drive motor 2. 3-setting switch of the electrical drive motor (START RIGHT - STOP - START LEFT) 3. Emergency off switch 4. Tool tightening screw 5. Hand wheel for setting the boring and milling depth 6. Clamping lever for securing the boring and milling depth 7. Hand wheel for adjusting the longitudinal motion (X-axis) of the cross slide support 8.

  • Page 64: Cnc Milling Machines Cc-F1200 - Cc-F1210 (1.4 Kw)

    Control elements 16.5 CNC milling machines CC-F1200 – CC-F1210 (1.4 kW) 8. Tool tightening screw 9. Hand wheel for setting the boring and milling depth 10. Clamping lever for securing the boring and milling depth 11. Hand wheel for adjusting the longitudinal motion (X-axis) of the cross slide support 12. Clamping lever for securing the transverse motion (Y-axis) at the cross slide support 13. Hand wheel for adjusting the transverse motion (Y-axis) of the cross slide support...

  • Page 65: Switch Cover On Cnc Machine Control Panel

    Control elements 16.5 CNC milling machines CC-F1200 – CC-F1210 (1.4 kW) 16.5.1 Switch cover on CNC machine control panel 1. Emergency off switch 2. Mode selection switch (CNC operation) (Idle position) (Set-up mode) 3. Potentiometer rotating knob for speed selection of the electrical drive motor 4. ON/OFF switch with under-voltage trigger 5. Coolant ON/OFF (if coolant pump is connected) 6. Diodes to display the status of the controller...
  • Page 66 Control elements 16.6 CNC milling machines CC-F1200 hs – CC-F1210 hs (2.0 kW) 8. Tool tightening screw 9. Hand wheel for setting the boring and milling depth 10. Clamping lever for securing the boring and milling depth 11. Hand wheel for adjusting the longitudinal motion (X-axis) of the cross slide support 12. Clamping lever for securing the transverse motion (Y-axis) at the cross slide support 13. Hand wheel for adjusting the transverse motion (Y-axis) of the cross slide support...
  • Page 67 Control elements 16.6 CNC milling machines CC-F1200 hs – CC-F1210 hs (2.0 kW) 16.6.1 Switch cover on CNC operating console 1. Emergency off switch 2. Mode selection switch (CNC operation) (Idle position) (Set-up mode) 3. Potentiometer rotating knob for speed selection of the electrical drive motor 4. 3-setting switch of the electrical drive motor (I=START RIGHT 0=STOP II=START LEFT) 5. Coolant ON/OFF (if coolant pump is connected) 6. Diodes to display the status of the controller...

  • Page 68: Drawings And Legends

    Drawings and legends 17.1 Protective hood...

  • Page 69: Protective Hood

    Drawings and legends 17.1 Protective hood Part no. Items Order no. Description 51400283-0003 Protective hood 51006535-0002 Clamp holder 51507029 Tensioning lever 51004010-0010 Guide rod 16191200004010 Screw 16112500004000 Washer 51007250-0001 Push piece...

  • Page 70: Electronic Hood With 1.4 Kw Motor

    Drawings and legends 17.2 Electronic hood with 1.4 kW motor 17.2.1 F1200 – F1210 - F1200-C – F1210-C 10.3 10.2 10.1...
  • Page 71 Drawings and legends 17.2 Electronic hood with 1.4 kW motor 17.2.1 F1200 – F1210 - F1200-C – F1210-C Part no. Items Order no. Description 51401212-00011 Cover 51501402 Board 51401211-0001 Cover hood 16196500004008 Screw 16193400004000 16167980004000 Fanned washer 51500606-0001 On-Off switch...

  • Page 72: Cc-F1200 - Cc-F1210

    Drawings and legends 17.2 Electronic hood with 1.4 kW motor 17.2.2 CC-F1200 – CC-F1210...
  • Page 73 Drawings and legends 17.2 Electronic hood with 1.4 kW motor 17.2.2 CC-F1200 – CC-F1210 Part no. Items Order no. Description 51401212-0001 Cover Allen key 51007430-0001 8 mm for tool tightening screw 51007440-0001 10 mm for tool tightening screw MT3 or ISO30 51401504-0001 Cover hood Tool tightening screw 91200010130-01...
  • Page 74 Drawings and legends 17.3 Milling head with 1.4 kW motor...
  • Page 75 Drawings and legends 17.3 Milling head with 1.4 kW motor Part no. Items Order no. Description 51006831-0024 Housing 51008941-0001 Plastic ring 51502120 Ball bearing 16047200072000 Securing ring 51502324 Gear belt 51004065-0001 Belt disk 1606885A080725-0001 Parallel key 51006600-0002 Bearing flange 16191200006030 Screw 16173490176530 Washer 16147100025000 Securing ring 16191200003010 Screw 16191200006090...
  • Page 76 Drawings and legends 17.4 Milling head with 2.0 kW motor...
  • Page 77 Drawings and legends 17.4 Milling head with 2.0 kW motor Part no. Items Order no. Description 51006831-0024 Housing 51008941-0001 Plastic ring 16191200003010 Screw 16047200072000 Securing ring 51502327 Gear belt 51004801-0008 Belt disk 1606885A080725-0001 Parallel key 51006600-0002 Bearing flange 51502120 Ball bearing 16112500008001 Washer 16147100025000 Securing ring 16191200006030 Screw 16191200006090...
  • Page 78 Drawings and legends 17.4 Milling head with 2.0 kW motor...
  • Page 79 91200010130-01 with thread M10 to MT2 91200012160-01 with thread M12 to MT3 or ISO30 16191200004010 Screw 51004008-0002 Mounting pin F1200 hs - F1210 hs F1200-C hs - F1210-C hs 51500127 Terminal box lid with control elements 51500624-0001 Emergency off switch, complete 51401203-0001 Cover hood CC-F1200 hs - CC-F1210 hs...

  • Page 80: Z-Column With Vertical Slide With Trapezoidal Thread Spindle

    Drawings and legends 17.5 Z-column with vertical slide with trapezoidal thread spindle...
  • Page 81 Drawings and legends 17.5 Z-column with vertical slide with trapezoidal thread spindle Part no. Items Order no. Description 51401142-00011 Z-column 51001016-0007 Adjustment bar 51401147-0001 Vertical slide 16079770006060 Index bolt 16112500006001 Washer 16193400006000 16198500006000 16191200008025 Screw 16091300006016 Threaded pin 51507029 Tensioning lever 16063250005022 Push piece 16193400006000...

  • Page 82: Spindle Z-Axis With Trapezoidal Thread Spindle

    Drawings and legends 17.6 Spindle Z-axis with trapezoidal thread spindle 17.6.1 F1200 – F1200 hs – F1210 – F1210 hs...
  • Page 83 Drawings and legends 17.6 Spindle Z-axis with trapezoidal thread spindle 17.6.1 F1200 – F1200 hs – F1210 – F1210 hs Part no. Items Order no. Description 51502550-0001 Spindle 51502404-0001 Bevel gear 16073430004024 Spiral tensioning pin 51502112 Ball bearing 51004070-0001 Spindle flange 16191200006012 Screw...

  • Page 84: F1200-C - F1200-C Hs - F1210-C - F1210-C Hs

    Drawings and legends 17.6 Spindle Z-axis with trapezoidal thread spindle 17.6.2 F1200-C – F1200-C hs – F1210-C – F1210-C hs CC-F1200 – CC-F1200 hs – CC-F1210 – CC-F1210 hs...
  • Page 85 Drawings and legends 17.6 Spindle Z-axis with trapezoidal thread spindle 17.6.2 F1200-C – F1200-C hs – F1210-C – F1210-C hs CC-F1200 – CC-F1200 hs – CC-F1210 – CC-F1210 hs Part no. Items Order no. Description 51502550-0001 Spindle 51502404-0001 Bevel gear 16073430004024...
  • Page 86 Drawings and legends 17.7 Lateral drive for Z-axis with trapezoidal thread spindle...
  • Page 87 16091300006006 Threaded pin 16073430003018 Spiral tensioning pin 51502405 Bevel gear F1200 - F1200 hs - F1210 - F1210 hs 51507026-0001 Hand wheel F1200-C - F1200-C hs - F1210-C - F1210-C hs CC-F1200 - CC-F1200 hs - CC-F1210 - CC-F1210 hs 51507027-0001 Hand wheel...

  • Page 88: Cross-Slide Support With Trapezoidal Thread Spindle

    Drawings and legends 17.8 Cross slide support with trapezoidal thread spindle...
  • Page 89 Clamping lever 16196500004008 Screw 51007348-00011 Spindle nut with adjustment nut, right 51007348-00021 Spindle nut with adjustment nut, left 16091300006006 Threaded pin F1200 - F1200 hs F1200-C - F1200-C hs CC-F1200 – CC-F1200 hs 51401141-0001 Top skid 51001016-0002 Adjustment bar 16091300006016 Threaded pin 16193400006000...

  • Page 90: Spindle X-Axis With Trapezoidal Thread Spindle

    Drawings and legends 17.9 Spindle X-axis with trapezoidal thread spindle 17.9.1 F1200 – F1200 hs – F1210 – F1210 hs...
  • Page 91 Drawings and legends 17.9 Spindle X-axis with trapezoidal thread spindle 17.9.1 F1200 – F1200 hs – F1210 – F1210 hs Part no. Items Order no. Description 51401155-00011 Spindle bearing 51502112 Ball bearing 51004040-0003 Adjusting ring 51502027-0001 Pressure spring 51502131 Steel ball 51006750-00011...
  • Page 92 Drawings and legends 17.9 Spindle X-axis with trapezoidal thread spindle 17.9.2 F1200-C – F1200-C hs – F1210-C – F1210-C hs CC-F1200 – CC-F1200 hs – CC-F1210 – CC-F1210 hs...
  • Page 93 Drawings and legends 17.9 Spindle X-axis with trapezoidal thread spindle 17.9.2 F1200-C – F1200-C hs – F1210-C – F1210-C hs CC-F1200 – CC-F1200 hs – CC-F1210 – CC-F1210 hs Part no. Items Order no. Description 51401155-00011 Spindle bearing 51502112 Ball bearing...

  • Page 94: F1200 - F1200 Hs - F1210 - F1210 Hs

    Drawings and legends 17.10 Spindle Y-axis with trapezoidal thread spindle 17.10.1 F1200 – F1200 hs – F1210 – F1210 hs...
  • Page 95 Drawings and legends 17.10 Spindle Y-axis with trapezoidal thread spindle 17.10.1 F1200 – F1200 hs – F1210 – F1210 hs Part no. Items Order no. Description 51401155-00011 Spindle bearing 51502112 Grooved ball bearing 51004040-0003 Adjusting ring 51502027-0001 Pressure spring 51502131 Steel ball...
  • Page 96 Drawings and legends 17.10 Spindle Y-axis with trapezoidal thread spindle 17.10.2 F1200-C – F1200-C hs – F1210-C – F1210-C hs CC-F1200 – CC-F1200 hs – CC-F1210 – CC-F1210 hs...
  • Page 97 Drawings and legends 17.10 Spindle Y-axis with trapezoidal thread spindle 17.10.2 F1200-C – F1200-C hs – F1210-C – F1210-C hs CC-F1200 – CC-F1200 hs – CC-F1210 – CC-F1210 hs Part no. Items Order no. Description 51401155-00011 Spindle bearing 51502112 Grooved ball bearing...
  • Page 98 Drawings and legends 17.11 Z-column with vertical slide with ball screw...
  • Page 99 Drawings and legends 17.11 Z-column with vertical slide with ball screw Part no. Items Order no. Description 51401142-00011 Z-column 51001016-0007 Adjustment bar 51401147-0002 Vertical slide 16079770006060 Index bolt 16112500006001 Washer 16193400006000 16198500006000 16191200008025 Screw 16091300006016 Threaded pin 51507029 Tensioning lever 16063250005022 Push piece 16193400006000 51502520-0001...

  • Page 100: Spindle Z-Axis With Ball Screw

    Drawings and legends 17.12 Spindle Z-axis with ball screw 17.12.1 F1200 – F1200 hs – F1210 – F1210 hs...
  • Page 101 Drawings and legends 17.12 Spindle Z-axis with ball screw 17.12.1 F1200 – F1200 hs – F1210 – F1210 hs Part no. Items Order no. Description 51505210-0003 Spindle with spindle nut 51502404-0001 Bevel gear 16073430004024 Spiral tensioning pin 51502112 Ball bearing 51004070-0001 Spindle flange...
  • Page 102 Drawings and legends 17.12 Spindle Z-axis with ball screw 17.12.2 F1200-C – F1200-C hs – F1210-C – F1210-C hs CC-F1200 – CC-F1200 hs – CC-F1210 – CC-F1210 hs...
  • Page 103 Drawings and legends 17.12 Spindle Z-axis with ball screw 17.12.2 F1200-C – F1200-C hs – F1210-C – F1210-C hs CC-F1200 – CC-F1200 hs – CC-F1210 – CC-F1210 hs Part no. Items Order no. Description 51505210-0003 Spindle with spindle nut 51502404-0001...
  • Page 104 Drawings and legends 17.13 Lateral drive for Z-axis with ball screw...
  • Page 105 16091300006006 Threaded pin 16073430003018 Spiral tensioning pin 51502405 Bevel gear F1200 - F1200 hs - F1210 - F1210 hs 51507026-0001 Hand wheel F1200-C - F1200-C hs - F1210-C - F1210-C hs CC-F1200 - CC-F1200 hs - CC-F1210 - CC-F1210 hs 51507027-0001 Hand wheel...

  • Page 106: Cross-Slide Support With Ball Screw

    Drawings and legends 17.14 Cross slide support with ball screw...
  • Page 107 Screw 16112500006001 Washer 51502027 Pressure spring 51507030 Clamping lever 16196500004008 Screw 51505240 Nut holder, X-axis 51505241 Nut holder, Y-axis F1200 - F1200 hs F1200-C - F1200-C hs CC-F1200 – CC-F1200 hs 51401141-0001 Top skid 51001016-0002 Adjustment bar 16091300006016 Threaded pin 16193400006000 16063250005032 Push piece F1210 - F1210 hs F1210-C - F1210-C hs CC-F1210 – CC-F1210 hs...

  • Page 108: Spindle X-Axis With Ball Screw

    Drawings and legends 17.15 Spindle X-axis with ball screw 17.15.1 F1200 – F1200 hs – F1210 – F1210 hs...
  • Page 109 Drawings and legends 17.15 Spindle X-axis with ball screwl 17.15.1 F1200 – F1200 hs – F1210 – F1210 hs Part no. Items Order no. Description 51401155-00011 Spindle bearing 51502112 Ball bearing 51004040-0003 Adjusting ring 51502027-0001 Pressure spring 51502131 Steel ball 51006750-00012 Scale ring (100 intervals)
  • Page 110 Drawings and legends 17.15 Spindle X-axis with ball screw 17.15.2 F1200-C – F1200-C hs – F1210-C – F1210-C hs CC-F1200 – CC-F1200 hs – CC-F1210 – CC-F1210 hs...
  • Page 111 Drawings and legends 17.15 Spindle X-axis with ball screw 17.15.2 F1200-C – F1200-C hs – F1210-C – F1210-C hs CC-F1200 – CC-F1200 hs – CC-F1210 – CC-F1210 hs Part no. Items Order no. Description 51401155-00011 Spindle bearing 51502112 Ball bearing 51502027-0001...

  • Page 112: F1200 - F1200 Hs - F1210 - F1210 Hs

    Drawings and legends 17.16 Spindle Y-axis with ball screwl 17.16.1 F1200 – F1200 hs – F1210 – F1210 hs...
  • Page 113 Drawings and legends 17.16 Spindle Y-axis with ball screw 17.16.1 F1200 – F1200 hs – F1210 – F1210 hs Part no. Items Order number Description 51401155-00011 Spindle bearing 51502112 Grooved ball bearing 51004040-0003 Adjusting ring 51502027-0001 Pressure spring 51502131 Steel ball...
  • Page 114 Drawings and legends 17.16 Spindle Y-axis with ball screw 17.16.2 F1200-C – F1200-C hs – F1210-C – F1210-C hs CC-F1200 – CC-F1200 hs – CC-F1210 – CC-F1210 hs...
  • Page 115 Drawings and legends 17.16 Spindle Y-axis with ball screw 17.16.2 F1200-C – F1200-C hs – F1210-C – F1210-C hs CC-F1200 – CC-F1200 hs – CC-F1210 – CC-F1210 hs Part no. Items Order no. Description 51401155-00011 Spindle bearing 51502112 Grooved ball bearing...

  • Page 116: Limit Switch For X-Axis

    Drawings and legends 17.17 Limit switch for X-axis 17.17.1 F1200-C – F1200-C hs – F1210-C – F1210-C hs CC-F1200 – CC-F1200 hs – CC-F1210 – CC-F1210 hs Part no. Items Order no. Description 51500633-0001 Limit switch 51401151-0001 Mounting bracket 16191200004025 Screw...
  • Page 117 Drawings and legends 17.18 Limit switch for Y-axis 17.18.1 F1200-C – F1200-C hs – F1210-C – F1210-C hs CC-F1200 – CC-F1200 hs – CC-F1210 – CC-F1210 hs Part no. Items Order no. Description 51500633-0001 Limit switch 16191200004020 Screw 16191200004016 Screw 51006425-0002 Stop 17.19...
  • Page 118 Drawings and legends 17.20 Machine control panel for 1.4 kW motor...
  • Page 119 Drawings and legends 17.20 Machine control panel for 1.4 kW motor Part no. Items Order no. Description 51401540-0001 Switch cover 51500600 Switch for operating modes LEDs with switch (contained in controller package) 51500807-0002 Potentiometer with cable and connector 51500807-00021 Potentiometer. complete 16179810003095 Screw 16191200004025 Screw 51501304 Symbol for earthed connection 16191200004012 Screw 16191200003010 Screw...
  • Page 120 Drawings and legends 17.20 Machine control panel for 1.4 kW motor...
  • Page 121 Drawings and legends 17.20 Machine control panel for 1.4 kW motor Part no. Items Order no. Description 1152105 Controller board for basic milling 1152110 Controller board for professional milling 16193400004000 16167980004000 Fanned washer 16191200003010 Screw 51500401-0001 Guide rails 51501402 Control board 51401528-0001 Lid, top 51501505...

  • Page 122: Machine Control Panel For 2.0 Kw Motor

    Drawings and legends 17.21 Machine control panel for 2.0 kW motor...
  • Page 123 Drawings and legends 17.21 Machine control panel for 2.0 kW motor Part no. Items Order no. Description 51401539-0001 Switch cover 51500600 Switch for operating modes LEDs with switch (contained in controller package) 51500801-0001 Potentiometer 16179810003095 Screw 16191200004025 Screw 51501304 Symbol for earthed connection 16191200004012 Screw 16191200003010 Screw 51500601 Switch...
  • Page 124 Drawings and legends 17.21 Machine control panel for 2.0 kW motor...
  • Page 125 Drawings and legends 17.21 Machine control panel for 2.0 kW motor Part no. Items Order no. Description 1152105 Controller board for basic milling 1152110 Controller board for professional milling 16193400004000 16167980004000 Fanned washer 51401528-0001 Lid, top 51501505 Counter nut 51501533 Cable screw 51501523 Closure screw 51501531...

  • Page 126: Support Arm For Machine Control Panel

    Drawings and legends 17.22 Support arm for machine control panel...
  • Page 127 Drawings and legends 17.22 Support arm for machine control panel Part no. Items Order no. Description 51007250-0001 Push piece 51507029 Clamping lever 51401316-0001 Console arm 51001016-00031 Holder for controller housing 16191200006016 Screw 16112500006001 Washer Without machine safety cabin 51002051-00011 Holder for arm 16191200008020 Screw 16112500008001 Washer In connection with machine safety cabin 51002130-00031 Holder for arm...

  • Page 128: Industrial Monitor And Membrane Keyboard

    Drawings and legends 17.23 Industrial monitor and membrane keyboard...
  • Page 129 Drawings and legends 17.23 Industrial monitor and membrane keyboard Part no. Items Order no. Description 51505031 19“ Installation-folio keyboard 51505030 TFT-flat panel monitor 51505043 Mounting kit for TFT-flat pamel monitor 51401537-0001 Controller housing for industrial monitor Switch cover 51508322-0001 Cable bushing 16193400004000 51501304 Symbol for earthed connection 16193400003000 51500800 Noise filter...

  • Page 130: Industrial Monitor And Membrane Keyboard For 1.4 Kw Motor

    Drawings and legends 17.23 Industrial monitor and membrane keyboard 17.23.1 Industrial monitor and membrane keyboard for 1.4 kW motor Part no. Items Order no. Description 51500624-0001 Emergency off switch complete 51500600 Switch for operating modes 51500807-0002 Potentiometer with cable and connector 51500807-00021 Potentiometer complete 51500606-0001 On-Off switch 51500601 Switch...
  • Page 131 Drawings and legends 17.23 Industrial monitor and membrane keyboard 17.23.1 Industrial monitor and membrane keyboard for 1.4 kW motor Part no. Items Order no. Description 51401528-0001 Cover 51501304 Symbol for earthed connection 16191200004012 Screw 51500920-0003 Mains cable 51501531 Strain relief 51501523 Closure screw 51501533...

  • Page 132: Industrial Monitor And Membrane Keyboard For 2.0 Kw Motor

    Drawings and legends 17.23 Industrial monitor and membrane keyboard 17.23.2 Industrial monitor and membrane keyboard for 2.0 kW motor Part no. Items Order no. Description 51500624-0001 Emergency off switch complete 51500600 Switch for operating modes 51500801-00011 Potentiometer 51500602 Switch 51500601 Switch 16193400004000 16167980004000...
  • Page 133 Drawings and legends 17.23 Industrial monitor and membrane keyboard 17.23.2 Industrial monitor and membrane keyboard for 2.0 kW motor Part no. Items Order no. Description 51401528-0001 Cover 51501304 Symbol for earthed connection 16191200004012 Screw 51500920-0003 Mains cable 51501531 Strain relief 51501523 Closure screw 51501533...
  • Page 134 Drawings and legends 17.24 Support arm for industrial monitor and membrane keyboard Part no. Items Order no. Description 51002130-00032 Holder for arm 51002416-00011 Console arm 51004040-0006 Washer 16112500008001 Washer 51507031-0003 Clamping lever 51002100-0001 Retaining plate for industrial monitor 51004020-0013 Bolt 16112500006001 Washer 16191200006020 Screw 16191200010030...

  • Page 135: Circuit Diagram

    Circuit diagram 18.1 for 1.4 kW motor This document shows all the equipment for the electrical set-up including connection to the power supply network. see legend for circuit diagrams 18.9...

  • Page 136: For 1.4 Kw Motor And Machine Safety Cabin

    Circuit diagram 18.2 for 1.4 kW motor and machine safety cabin This document shows all the equipment for the electrical set-up including connection to the power supply network. see legend for circuit diagrams 18.9...
  • Page 137 Circuit diagram 18.3 Industrial monitor and membrane keyboard for 1.4 kW motor This document shows all the equipment for the electrical set-up including connection to the power supply network. see legend for circuit diagrams 18.9...

  • Page 138: For 2.0 Kw Motor

    Circuit diagram 18.4 for 2.0 kW motor This document shows all the equipment for the electrical set-up including connection to the power supply network. see legend for circuit diagrams 18.9...

  • Page 139: For 2.0 Kw Motor And Machine Safety Cabin

    Circuit diagram 18.5 for 2.0 kW motor and machine safety cabin This document shows all the equipment for the electrical set-up including connection to the power supply network. see legend for circuit diagrams 18.9...

  • Page 140: Industrial Monitor And Membrane Keyboard For 2.0 Kw

    Circuit diagram 18.6 Industrial monitor and membrane keyboard for 2.0 kW motor This document shows all the equipment for the electrical set-up including connection to the power supply network. see legend for circuit diagrams 18.9...

  • Page 141: Nc-Rotary Table

    Circuit diagram 18.7 Stepper motor with limit switch This document shows all the equipment for the electrical set-up including connection to the power supply network. Direction of rotation - change green with brown see legend for circuit diagrams 18.9 18.8 NC-rotary table Direction of rotation - change green with brown see legend for circuit diagrams 18.9...

  • Page 142: Legend For Circuit Diagrams

    Circuit diagram 18.9 Legend for circuit diagrams Color-abbreviation to IEC 60757 black pink brown blue white green yellow gray green/yellow orange Connector for industrial monitor Milling head hood Interference suppressor filter Carbon brush Carbon brush 7- pin cable with shielding 0,34mm2 3- pin cable without shielding 1mm2 6-pin cable with shielding 2- pin cable with shielding Main spindle motor Coolant pump Fan for industrial monitor...

  • Page 143: Coolant Unit (Optional)

    19.1 Setting up the coolant unit When mounting the coolant unit to a WABECO machine base cabinet, the appropriate bores are already present. The machine base cabinet ensures a safe base for the milling machine or coolant unit. If the coolant unit is secured to another suitable surface, the two through holes must be bored into the surface by the client. For the positions of the two fixture threaded sockets (thread M8) of the coolant unit,...

  • Page 144: Machine Base Cabinet (Optional 19.3 Mounting Of The Coolant Return Plate (Optional)

    Coolant unit (optional) 19.2 Mounting of the coolant unit to the machine base cabinet (optional) 19.3 Mounting of the coolant return plate (optional) The coolant return plate (2) collects dripping coolant from the workbench and returns it back to the coolant unit.

  • Page 145: Safety Regulations For The Handling Of Cooling Lubricant

    Coolant unit (optional) 19.4 Safety regulations for the handling of cooling lubricant 1. Pay particular attention to leaked coolant as this can quickly cause people to slip and caused acci- dents as a result. 2. Secure your coolant unit in such a way that it cannot be switched on by children. Persons who have not been trained may not operate the coolant unit. 3. Ensure you have a clean workplace, dirty areas can quickly lead to accidents. 4.

  • Page 146: Operating The Coolant Unit Without Cnc Controller

    Coolant unit (optional) 19.6 Operating the coolant unit without CNC controller The switch shown below is located on the mains cable of the coolant pump Switch position ( 0 )  Pump switched off Switch position ( I )  Pump switched on (Caution: Coolant flow is controlled with the coolant shut-off valve) 19.7 Operating the coolant unit with CNC controller For machines with 1.4 kW drive motor...

  • Page 147: Positioning The Segmented Coolant Hose

    Coolant unit (optional) 19.8 Positioning the segmented coolant hose The flexible segmented hose (shown in blue) is made up of individually adjustable elements and can be shaped by hand or set as required. The segmented hose and the nozzle are to be positioned in such a way that the coolant flows as directly as possible onto the blade of the cutting tool of the milling machine. Attention should be paid to ensure that the nozzle does not come into contact with the cutting tool. 19.9 Controlling the flow of coolant using the coolant shut-off valve Coolant shut-off valve in the „open“ position  Maximum coolant flow Rotation of the coolant shut- off valve clockwise ...

  • Page 148: Drawing And Legend

    Coolant unit (optional) 19.10 Drawing and legend Part no. Items Order no. Description 51401163-0001 Coolant unit (tank and two shelf inserts) 51500119 Coolant pump 51504348 Angle bracket 51504350 Collar 51504332 Reducing nipple 51502507 Coolant hose with shut-off valve 16191200006016 Screw 16112500006001 Washer 16191300008040...

  • Page 149: Machine Safety Cabin (Optional)

    Machine safety cabin (optional) 20.1 Setting up the machine safety cabin When mounting the machine safety cabin to a WABECO machine base cabinet, the appropriate bored holes are already present. The machine base cabinet ensures a safe base for the milling machine or machine safety cabin. If the machine safety cabin is secured to another suitable surface, the 4 through holes must be bored into the surface by the client. For the positions of the 4 fixture threaded sockets (thread M8) of the ma-...

  • Page 150: Machine Base Cabinet (Optional 20.3 Safety Regulations For The Handling Of Cooling Lubricant

    Machine safety cabin (optional) 20.2 Mounting of the machine safety cabin to the machine base cabinet (optional) 20.3 Safety regulations for the handling of cooling lubricant See point 19.4 20.4 Filling the coolant unit integrated in the machine safety cabin See point 19.5 The capacity of the coolant unit integrated in the machine safety cabin is approximately 42 liters.
  • Page 151 Machine safety cabin (optional) 20.8 Drawing and legend Part no. Items Order no. Description 51401459-0001 Machine safety cabin (tank and six shelf inserts) 51500119 Coolant pump 51504348 Angle bracket 51504350 Collar 51504332 Reducing nipple 51502507 Coolant hose with shut-off valve 51401461-0001 Door, left 51505058...

  • Page 152: Mounting Bracket (Optional)

    Mounting bracket (optional) The mounting bracket is used to accommodate drive units with a 23 mm diameter Euronorm collar. This enables the use of devices, such as drills, routers and high-frequency spindles on a WABECO milling machines. Like the standard milling head, the mounting bracket can be swiveled by 90 degrees to the left or the right. (see chapter: “Swivel milling head”) 21.1 Mounting the mounting bracket to the milling machine For machines that are fitted with the mounting bracket at the factory, mounting will not be required. Attention should be paid to ensure that the index bolt, unlike the standard milling head, is attached to the right side of the mounting bracket.
  • Page 153 Mounting bracket (optional) 21.2 Inserting the drive unit into the mounting bracket To insert a drive unit with a 43 mm diameter Euronorm collar, first undo the two clamping screws (4) of the mounting bracket. Then the drive unit can be inserted from the top with gentle backwards and forwards turns into the 43 mm diameter holding boring. Then, tighten the two clamping screws (4) and check the drive unit for correct seating 21.3 Drawing and legend Part no.

  • Page 154: Nc-Rotary Table (Optional)

    NC-rotary table (optional) The NC-rotary table is used to control the fourth axis in conjunction with nccad professional. The housing body (1) has 4 flutes that enable the clamping of the NC-rotary table in both the vertical and the horizontal plane. In order to be able to control the NC-rotary table with the control software, this must first be pa- rameterised and activated in nccad professional as described in the enclosed parameter sheet. 22.1 Clamping of workpieces on the NC-rotary table The workpiece to be processed is clamped using T-nuts or hexagonal screws in the intended T-shaped grooves of the rotary table.

  • Page 155: Setting The Axial Play Of The Nc-Rotary Table

    NC-rotary table (optional) 22.3 Setting the axial play of the NC-rotary table The axial play of the rotary table (2) is set using the limiting ring (4) To set, proceed as follows: 7. Undo the four threaded pins (25) in the limiting ring (4) using a 2.5 mm Allen key. 8. Tighten the four fixing screws (21) of the limiting ring using a 3 mm Allen key crosswise and medi- um-tight. 9. The rotary table can now be rotated using a 5 mm Allen key pushed through the motor hood into the screw (13) (only clockwise). The rotary table should only turn with difficulty or not at all. 10. The four threaded pins in the limiting ring can now be used to set the play very finely.

  • Page 156: Removing The Nc Drive Unit

    NC-rotary table (optional) 22.4 Removing the NC drive unit The following adjustment work on the NC-rotary table can only be carried out with the NC drive unit removed. The following section describes the removal of the NC drive unit. In order to mount the drive unit of the NC-rotary table after successful adjustment, carry out the same instructions in the reverse order. 1. Undo the screw (45) using a 5 mm Allen key and remove the washer (44). 2. Slightly undo the screw (29) using a 5 mm Allen key. This enables the motor holding plate (20) to be swiveled. 3. Remove the three screws (28) using the Allen key. The motor holding plate may be swiveled to give better access to the screws.

  • Page 157: Setting The Axial Play Of The Worm Shaft

    NC-rotary table (optional) 22.5 Setting the axial play of the worm shaft The worm shaft (5) is in the eccentric tappet (7). The axial play of the worm shaft is set using the setting nuts (27). To set the axial play of the worm shaft, proceed as follows: 1. Remove the NC drive unit (see chapter: “Removing the NC drive unit”). 2. Open the lock by undoing the first of the two setting nuts (27) using a 17 mm wrench. 3. Depending on requirement, tighten or loosen the second setting nut (27) with the wrench. 4. Counter the first setting nut with the second. 5. After successfully completing the settings, reinstall the remaining parts in the reverse order. 22.6 Setting the axial play of the eccentric tappet The axial play of the eccentric tappet (7) is set using the holding ring (6).
  • Page 158 NC-rotary table (optional) 22.7 Drawing and legend Part no. Items Description Housing body Rotary table Worm wheel Stop ring Worm shaft Retaining ring Excenter Washer Locking screw Screw Feather key Fixing screw worm wheel Fixing screw stop ring Fixing screw retaining ring Adjustment screw retaining ring Adjustment screw stop ring...
  • Page 159 NC-rotary table (optional) 22.7 Drawing and legend Part no. Items Order no. Description 51007413-0001 Setting nut 16191200004016 Screw 16191200006025 Screw 51006291-0001 Motor plate 51502321 Gear belt 51004040-0009 Gear belt wheel 51401330-0001 Motor cover 51501505 Counter nut 51501533 Cable screw 16193400005000 51500122 Stepping motor 51004010-0021...

This manual is also suitable for:

F1200 hsF1210 hsF1200-cF1210F1200-c hsF1210-c ... Show all

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