Page 1 Operating instructions Milling machines CNC milling machines with linear guides F1410 LF F1410 LF hs F1410-C LF F1410-C LF hs CC-F1410 LF CC-F1410 LF hs...
Page 2: Disposing Of The Machine
Status at 06/2018 Dear Customer! With the purchase of the WABECO machine you have decided in favour of a quality tool. This machine has been manufactured with the greatest of care and subject to precise quality controls. These operating instructions are designed to help your to use your new machine safely and correctly.
Page 3 Dimensions F1410 LF (1.4 kW) with trapezoidal thread spindle 4.2.4 Dimensions F1410 LF (1.4 kW) with ball screws 4.2.5 Dimensions F1410 LF hs (2.0 kW) with trapezoidal thread spindle 4.2.6 Dimensions F1410 LF hs (2.0 kW) with ball screws F1410-C LF – F1410-C LF hs 4.3.1...
Page 4 Index 4.4.6 Dimensions CC-F1410 LF hs (2.0 kW) with ball screws Revolution setting Electrical equipment (1.4 kW) Electrical equipment (2.0 kW) Achieving optimum results and avoiding incorrect usage Installation and removal of collets Installation Removal Fitting and removing the tools Swiveling the milling head Drill stroke –...
Page 5 Index 16.6.2 F1410-C LF – F1410-C LF hs – CC-F1410 LF – CC-F1410 LF hs 16.7 Lateral drive for Z-axis with trapezoidal thread spindle 16.8 Cross slide support – top slide – base plate with trapezoidal thread spindle 16.9 Spindle X-axis with trapezoidal thread spindle 16.9.1...
Page 6 Index 17.8 NC-rotary table 17.9 Legend for ciruit diagrams Coolant unit (optional) 18.1 Setting up the coolant unit 18.2 Mounting of the coolant unit to the machine base cabinet (optional) 18.3 Mounting of the coolant return plate (optional) 18.4 Safety regulations for the handling of cooling lubricant 18.5 Filling the coolant unit 18.6...
Page 7: Declaration Of Conformity
Fax: (06564) 9697-25 that the following named Universal boring and milling machine Type: F1410 LF - F1410 LF hs iin the serial version, meets the following relevant regulations - EU Machine Directive 2006/42 EG - EMC Directive 2014/30/EU - EU Low Voltage Directive 2014/35/EU...
Page 8 Remscheid and Neuerburg D-42871 Remscheid Postfach 12 01 61 Telephone: (02191) 597-0 Fax: (02191) 597-42 D-54673 Neuerburg WABECO Str. 1-10 Telephone: (06564) 9697-0 Fax: (06564) 9697-25 that the following named CNC milling machine Type: F1410-C LF - F1410-C LF hs...
Page 9 Fax: (06564) 9697-25 that the following named CNC milling machine Type: CC-F1410 LF – CC-F1410 LF hs in the serial version, meets the following relevant regulations - EU Machine Directive 2006/42 EG - EMC Directive 2014/30/EU - EU Low Voltage Directive 2014/35/EU...
Page 10: Important Safety Notes
Important safety notes Intended use The milling machines described in these operating instructions are designed for the processing of metal, plastic and timber only. To ensure safe operation of the milling machines, the regulations set out in the chapter: „Safety regula- tions“...
Page 11 Important safety notes Safety regulations for proper use Only specially trained persons may operate the machine. The guarantee and warranty are voided if damages are caused by improper operation. We remind you that no liability will be accepted for damages caused by not observing these ope- rating instructions.
Page 12 Important safety notes Safety regulations for proper use Always switch the machine off when you are not using it. Remain with the machine until it has come to a standstill. 19. Only have repairs carried out by a qualified specialist! Repair work may only be carried out by persons who are qualified for the relevant repairs and who are familiar with the appropriate health and safety requirements. Protect the machine from damp Constantly check the machine for damages.
Page 13: Safety Features
Important safety notes Safety features 1.5.1 for all milling machines In order to enable you to work safely with our machines, we have incorporated the following safety me- chanisms. These meet the relevant European safety requirements: Protective hood The protective hood is secured to the machine housing and is designed to prevent touching of the rota- ting tool spindle.
Page 14: Explanations Of The Symbols
Important safety notes Explanations of the symbols With a measured noise level of 80 dB (A) at the workpla- ce the operator should wear Ear Protection. Caution: Always pull the power plug prior to any maintenance work! Read the operating instructions prior to initial operation or maintenance work! Caution: Dangerous electric voltage!
Page 15: Transporting The Machine
Delivery and set up The place of set up should be selected in such a way that ■ There is sufficient lighting ■ The electrical power supply with safety socket and earth are installed close enough to the machine that the power cable is not subject to any strain. ■...
Page 16 Delivery and set up Transport-lock on milling machines with ball screws Caution – prior to machine startup the transport-lock must be removed How to proceed: 1. With the hand wheel via the Z-axis, drive the milling head a minimal distance up. 2.
Page 17: Putting Into Operation
Putting into operation for all milling machines ■ Use a dry cloth to remove the corrosion protection that was applied to all exposed parts for transport ■ In the event of marine impregnation of exposed parts, it is recommended you spray them with oil, allow it to work, and then remove the impregnation with a dry cloth.
Page 18: Specifications Regarding The Machine
Specifications regarding the machine Identification of the model The precise model designation of your machine can be found on the type plate attached to the machine. F1410 LF – F1410 LF hs 4.2.1 Declaration of noise levels Declaration of noise levels in accordance with DIN EN ISO 3744...
Page 19 Specifications regarding the machine F1410 LF – F1410 LF hs 4.2.2 Technical data F1410 LF F1410 LF hs Working range Longitudinal travel X-axis 500 mm Vertical travel Z-axis 280 mm Transverse travel Y-axis 200 mm Drill stroke 55 mm Distance milling table - tool spindle min.
Page 20 Specifications regarding the machine F1410 LF – F1410 LF hs 4.2.3 Dimensions F1410 LF (1.4 kW) with trapezoidal thread spindle max. 505 max. 710 min. 0 - max. 200...
Page 21 Specifications regarding the machine F1410 LF – F1410 LF hs 4.2.4 Dimensions F1410 LF (1.4 kW) with ball screws max. 505 max. 710 min. 0 - max. 200...
Page 22 Specifications regarding the machine F1410 LF – F1410 LF hs 4.2.5 Dimensions F1410 LF hs (2.0 kW) with trapezoidal threaded spindle max. 505 max. 710 min. 0 - max. 200...
Page 23 Specifications regarding the machine F1410 LF – F1410 LF hs 4.2.6 Dimensions F1410 LF hs (2.0 kW) with ball screws max. 505 max. 710 min. 0 - max. 200...
Page 24 Specifications regarding the machine F1410-C LF – F1410-C LF hs 4.3.1 Declaration of noise levels Declaration of noise levels in accordance with DIN EN ISO 3744 Emission values in idle F1410-C LF F1410-C LF hs Emission sound pressure level at the workplace at 50 % = 66.8 dB (A) = 74.8 dB (A)
Page 25 Specifications regarding the machine F1410-C LF – F1410-C LF hs 4.3.2 Technical data F1410-C LF F1410-C LF hs Working range Longitudinal travel X-axis 500 mm Vertical travel Z-axis 280 mm Transverse travel Y-axis 200 mm Drill stroke 55 mm Distance milling table - tool spindle min.
Page 26 Specifications regarding the machine F1410-C LF – F1410-C LF hs 4.3.3 Dimensions F1410-C LF (1.4 kW) with trapezoidal thread spindle max. 505 max. 720 min. 0 - max. 200...
Page 27 Specifications regarding the machine F1410-C LF – F1410-C LF hs 4.3.4 Dimensions F1410-C LF (1.4 kW) with ball screws max. 505 max. 720 min. 0 - max. 200...
Page 28 Specifications regarding the machine F1410-C LF – F1410-C LF hs 4.3.5 Dimensions F1410-C LF hs (2.0 kW) with trapezoidal thread spindle max. 505 max. 720 min. 0 - max. 200...
Page 29 Specifications regarding the machine F1410-C LF – F1410-C LF hs 4.3.6 Dimensions F1410-C LF hs (2.0 kW) with ball screws max. 505 max. 720 min. 0 - max. 200...
Page 30 Specifications regarding the machine CC-F1410 LF – CC-F1410 LF hs 4.4.1 Declaration of noise levels Declaration of noise levels in accordance with DIN EN ISO 3744 Emission values in idle CC-F1410 LF CC-F1410 LF hs Emission sound pressure level at the workplace at 50 % = 66.8 dB (A)
Page 31 Specifications regarding the machine CC-F1410 LF – CC-F1410 LF hs 4.4.2 Technical data F1410-C LF F1410-C LF hs Working range Longitudinal travel X-axis 500 mm Vertical travel Z-axis 280 mm Transverse travel Y-axis 200 mm Drill stroke 55 mm Distance milling table - tool spindle min.
Page 32 Specifications regarding the machine CC-F1410 LF – CC-F1410 LF hs 4.4.3 Dimensions CC-F1410 LF (1.4 kW) with trapezoidal thread spindle max. 505 max. 720 min. 0 - max. 200...
Page 33 Specifications regarding the machine CC-F1410 LF – CC-F1410 LF hs 4.4.4 Dimensions CC-F1410 LF (1.4 kW) with ball screws max. 505 max. 720 min. 0 - max. 200...
Page 34 Specifications regarding the machine CC-F1410 LF – CC-F1410 LF hs 4.4.5 Dimensions CC-F1410 LF hs (2.0 kW) with trapezoidal thread spindle max. 505 max. 720 min. 0 - max. 200...
Page 35 Specifications regarding the machine CC-F1410 LF – CC-F1410 LF hs 4.4.6 Dimensions CC-F1410 LF hs (2.0 kW) with ball screws max. 505 max. 720 min. 0 - max. 200...
Page 36 Specifications regarding the machine Revolution setting A certain cutting speed is required for milling, depending on the material (e.g. steel, aluminum). In order to always be able to select a cutting speed adapted to the material of the workpiece and the milling machine diameter, the revolutions of the tool spindle can be infinitely set using the potentiometer.
Page 37 Specifications regarding the machine Electrical equipment (1.4 kW) The main drive motor (single phase series-wound motor) is supplied already installed ■ The main spindle drive has an ON/OFF switch with under-voltage trigger. ■ The ON/OFF switch must also be switched on again after the power is interrupted. ■...
Page 38: Achieving Optimum Results And Avoiding Incorrect Usage
Achieving optimum results and avoiding incorrect usage It is recommended that: ■ The borer should be fitted and tensioned with the key in such a way that the borer is positi- oned precisely between the three clamping jaws of the crown gear, quick clamping or collet chuck ■...
Page 39 Installation and removal of collets Installation 1. Place the collet on a flat surface 2. Place the tensioning nut on the collet 3. Press the tensioning nut down against the collet until it „clicks“. 4. The collet can now move freely in the central take-up shoulder and does not fall out when the collet is turned upside down.
Page 40: Fitting And Removing The Tools
Fitting and removing the tools The tool tightening and removing screw has a fine thread at the head, and a coarse thread on the shaft. Due to this construction, a special procedure must be followed when fitting and removing tools. To make this easier to understand, the image shows a cut-away of the protective hood and the spindle housing.
Page 41 Fitting and removing the tools Spannen und Ausdrücken der Werkzeuge...
Page 42 Swiveling the milling head In order to create bored holes or contact areas under an angle that deviates from the usual vertical po- sition of the milling head, the milling head may be swiveled up to 90 degrees to the left or right. To swivel the milling head, proceed as follows 1.
Page 43: Drill Stroke - Depth Stop
Drill stroke - depth stop It is possible to set the forward feed of the milling machine spindle to a defined dimension. 1. Set the required depth with the activation lever (4), 2. Read the depth off at the scale ring (3) 3.
Page 44: Feed Motions Of The X-, Y- And Z-Axes
Feed motions of the X-, Y- and Z-axes ■ The longitudinal motion of the cross slide support (X-axis) is carried out by turning the hand wheel (7). ■ The transverse motion of the cross slide support (Y-axis) is carried out by turning the hand wheel (9). ■...
Page 45 Feed motions of the X-, Y- and Z-axes Figure F1410 LF – F1410 LF hs Figure F1410-C LF – F1410-C LF hs CC-F1410 LF – CC-F1410 LF hs...
Page 46 Adjustment of the spindle nuts with trapezoidal thread spindle The spindle nuts of the milling machines are designed to be adjusted. If a spindle nut of one of the three axis shows play, proceed as follows. With spindle nuts with a ball screws, adjustment is neither required nor possible 11.1 X-axis 1.
Page 47 Adjustment of the spindle nuts with trapezoidal thread spindle 11.2 Y-axis 1. To adjust the spindle nut of the Y-axis (5), either unscrew the bellows (7) on the upper skid or care- fully tip the machine backwards to gain access to work from the bottom. 2.
Page 48: Maintenance
Maintenance A long lifetime of the machine will depend on the appropriate care and maintenance. ■ All maintenance and repair tasks may only be carried out with the grounded plug pulled. ■ The machine must be cleaned after each use. ■...
Page 49 Lubrication of the machine Every 8 hours of operation Every 8 hours of operation Lubrication of the drill spindle and spindle bearing is not required, as the ball bearings are closed in by design and are greased for life of the machine at point of manufacture. The tracks (if installed) as well as the ball roll spindles of the milling machines with linear guides LF are maintenance free and need no lubrication...
Page 50: Operational Faults And The Elimination Of Such
Operational faults and the elimination of such Operational faults Possible cause Remedy Machine cannot be switched 230V voltage is not present Plug is not fitted correctly Check the fuse for the socket Emergency off switch not Unlock the emergency off switch unlocked Vibrations Pull the power plug! (e.g.
Page 51 Operational faults and the elimination of such Operational faults Possible cause Remedy Axis skid can only be moved Clamping lever of the axis is Open the clamping lever with considerable force tightened Guide play is set too narrowly Adapt the guide play Play of the trapezoidal-threa- Adapt the play of the trapezoi- ded nut is set too narrowly...
Page 52 Operational faults and the elimination of such Operational faults Possible cause Remedy Tool overheated Tool blunt Sharpen tool or use a new tool Increased friction caused by Remove the shavings from the shaving build up in the tensio- hole more frequently (withdraw) ning groove of the tool Use a coated tool Wash the processing area with...
Page 53: Control Elements
Control elements 15.1 Control elements F1410 LF (1.4 kW) 1. ON/OFF switch with under-voltage trigger 2. Emergency off switch 3. Potentiometer rotating knob for speed selection of the electrical drive motor 4. Hand wheel for setting the boring and milling depth 5.
Page 54 Control elements 15.2 Control elements F1410 LF hs (2.0 kW) 1. Potentiometer rotating knob for speed selection of the electrical drive motor 2. 3-setting switch of the electrical drive motor (START RIGHT - STOP - START LEFT) 3. Emergency off switch 4.
Page 55 Control elements 15.3 Control elements F1410-C LF (1.4 kW) 1. ON/OFF switch with under-voltage trigger 2. Emergency off switch 3. Potentiometer rotating knob for speed selection of the electrical drive motor 4. Hand wheel for setting the boring and milling depth 5.
Page 56 Control elements 15.4 Control elements F1410-C LF hs (2.0 kW) 1. Potentiometer rotating knob for speed selection of the electrical drive motor 2. 3-setting switch of the electrical drive motor (START RIGHT - STOP - START LEFT) 3. Emergency off switch 4.
Page 57 Control elements 15.5 Control elements CC-F1410 LF (1.4 kW) 8. Tool tightening screw 9. Hand wheel for setting the boring and milling depth 10. Hand wheel for adjusting the longitudinal motion (X-axis) of the cross slide support 11. Hand wheel for adjusting the transverse motion (Y-axis) of the cross slide support 12.
Page 58 Control elements 15.5 Control elements CC-F1410 LF (1.4 kW) 15.5.1 Switch cover on CNC control panel 1. Emergency off switch 2. Mode selection switch (CNC operation) (Idle position) (Set-up mode) 3. Potentiometer rotating knob for speed selection of the electrical drive motor 4.
Page 59 Control elements 15.6 Control elements CC-F1410 LF hs (2.0 kW) 8. Tool tightening screw 9. Hand wheel for setting the boring and milling depth 10. Hand wheel for adjusting the longitudinal motion (X-axis) of the cross slide support 11. Hand wheel for adjusting the transverse motion (Y-axis) of the cross slide support 12.
Page 60 Control elements 15.6 Control elements CC-F1410 LF hs (2.0 kW) 15.6.1 Switch cover on CNC control panel 1. Emergency off switch 2. Mode selection switch (CNC operation) (Idle position) (Set-up mode) 3. Potentiometer rotating knob for speed selection of the electrical drive motor 4.
Page 61: Protective Hood
Drawings and legends 16.1 Protective hood Part no. Items Order no. Description 51400283-0003 Protective hood 51006535-0002 Clamp holder 51507029 Tensioning lever 51004010-0010 Guide rod 16191200004010 Screw 16112500004000 Washer 51007250-0001 Push piece...
Page 62 Drawings and legends 16.2 Electronic hood with 1.4 kW motor 16.2.1 F1410 LF – F1410-C LF 10.3 10.2 10.1...
Page 63: Electronic Hood With 1.4 Kw Motor
Drawings and legends 16.2 Electronic hood with 1.4 kW motor 16.2.1 F1410 LF – F1410-C LF Part no. Items Order no. Description 51401212-00011 Cover 51501402 Board 51401211-0001 Cover hood 16196500004008 Screw 16193400004000 16167980004000 Fanned washer 51500606-0001 On-Off switch 51500807-0002 Potentiometer with cable and connector 51500807-00021 Potentiometer.
Page 64 Drawings and legends 16.2 Electronic hood with 1.4 kW motor 16.2.2 CC-F1410 LF...
Page 65 Drawings and legends 16.2 Electronic hood with 1.4 kW motor 16.2.2 CC-F1410 LF Part no. Items Order no. Description 51401212-0001 Cover Allen key 51007430-0001 8 mm for tool tightening screw 51007440-0001 10 mm for tool tightening screw MT3 or ISO30...
Page 66 Drawings and legends 16.3 Milling head with 1.4 kW motor...
Page 67 Drawings and legends 16.3 Milling head with 1.4 kW motor Part no. Items Order no. Description 51006831-0024 Housing 51008941-0001 Plastic ring 51502120 Ball bearing 16047200072000 Securing ring 51502324 Gear belt 51004065-0001 Belt disk 1606885A080725-0001 Parallel key 51006600-0002 Bearing flange 16191200006030 Screw 16173490176530 Washer 16147100025000...
Page 68 Drawings and legends 16.4 Milling head with 2.0 kW motor...
Page 69 Drawings and legends 16.4 Milling head with 2.0 kW motor Part no. Items Order no. Description 51006831-0024 Housing 51008941-0001 Plastic ring 16191200003010 Screw 16047200072000 Securing ring 51502322 Gear belt 51004801-0008 Belt disk 1606885A080725-0001 Parallel key 51006600-0002 Bearing flange 51502120 Ball bearing 16112500008001 Washer 16147100025000...
Page 70 Drawings and legends 16.4 Milling head with 2.0 kW motor...
Page 71 M10 to MT2 91200012160-01 with thread M12 to MT3 or ISO30 16191200004010 Screw 51004008-0002 Mounting pin F1410 LF hs - F1410-C LF hs 51500127 Terminal box lid with control elements 51500624-0001 Emergency off switch, complete 51401203-00012 Cover hood...
Page 72 Drawings and legends 16.5 Z-column with vertical slide with trapezoidal thread spindle...
Page 73 Drawings and legends 16.5 Z-column with vertical slide with trapezoidal thread spindle Part no. Items Order no. Description 16198500006000 16112500006001 Washer 51401401-0001 Retaining plate Z-axis, up 16191200006025 Screw 51502525 Bellows, Z-axis 16167980004000 Fanned washer 16193400004000 51401441-0001 Vertical slide 51004050-0006 Washer 16193300010035 Washer 16193400010000...
Page 74 Drawings and legends 16.5 Z-column with vertical slide with trapezoidal thread spindle...
Page 75 Drawings and legends 16.5 Z-column with vertical slide with trapezoidal thread spindle Part no. Items Order no. Description F1410 LF - F1410 LF hs 16191200004010 Screw 51401412-0001 Cover plate 51401419-0001 Cover plate 16112500004000 Washer 16191200006030 Screw 51004335-0002 Clamp 51004335-0001 Clamp plate...
Page 76 Drawings and legends 16.6 Spindle Z-axis with trapezoidal thread spindle 16.6.1 F1410 LF – F1410 LF hs...
Page 77 Drawings and legends 16.6 Spindle Z-axis with trapezoidal thread spindle 16.6.1 F1410 LF – F1410 LF hs Part no. Items Order no. Description 51502550-0001 Spindle 51502404-0001 Bevel gear 16073430004024 Spiral tensioning pin 51502112 Ball bearing 51004070-0001 Spindle flange 16191200006012 Screw 51004025-0025...
Page 78 Drawings and legends 16.6 Spindle Z-axis with trapezoidal thread spindle 16.6.2 F1410-C LF – F1410-C LF hs – CC-F1410 LF – CC-F1410 LF hs...
Page 79 Drawings and legends 16.6 Spindle Z-axis with trapezoidal thread spindle 16.6.2 F1410-C LF – F1410-C LF hs – CC-F1410 LF – CC-F1410 LF hs Part no. Items Order no. Description 51502550-0001 Spindle 51502404-0001 Bevel gear 16073430004024 Spiral tensioning pin 51502112...
Page 80 Drawings and legends 16.7 Lateral drive for Z-axis with trapezoidal thread spindle...
Page 81 Pressure spring 16191200006020 Screw 16112500006001 Washer 16091300006006 Threaded pin 16073430003018 Spiral tensioning pin 51502405 Bevel gear F1410 LF - F1410 LF hs 51507026-0001 Hand wheel F1410-C LF - F1410-C LF hs CC-F1410 LF - CC-F1410 LF hs 51507027-0001 Hand wheel...
Page 82 Drawings and legends 16.8 Cross slide support – top slide – base plate with trapezoidal thread spindle...
Page 83 Drawings and legends 16.8 Cross slide support – top slide – base plate with trapezoidal thread spindle Part no. Items Order no. Description 51004336-0002 Spindle extension, X-axis 51007350-00021 Spindle nut with adjusting nut, right 16191200005016 Screw 51401414-0001 Cover plate 51502526 Bellows, Y-axis 16193400004000 16191200006025...
Page 84 Drawings and legends 16.8 Cross slide support – top slide – base plate with trapezoidal thread spindle...
Page 85 Drawings and legends 16.8 Cross slide support – top slide – base plate with trapezoidal thread spindle Part no. Items Order no. Description F1410 LF - F1410 LF hs 16191200006030 Screw 16191200006020 Screw 16191200004010 Screw 51507029 Tensioning lever 51002516-0001 Clamp with spigot...
Page 86 Drawings and legends 16.9 Spindle X-axis with trapezoidal thread spindle 16.9.1 F1410 LF – F1410 LF hs...
Page 87 Drawings and legends 16.9 Spindle X-axis with trapezoidal thread spindle 16.9.1 F1410 LF – F1410 LF hs Part no. Items Order no. Description 51401155-00011 Spindle bearing 51502112 Ball bearing 51004040-0003 Adjusting ring 51502027-0001 Pressure spring 51502131 Steel ball 51006750-00011 Scale ring (80 intervals)
Page 88 Drawings and legends 16.9 Spindle X-axis with trapezoidal thread spindle 16.9.2 F1410-C LF – F1410-C LF hs – CC-F1410 LF – CC-F1410 LF hs...
Page 89 Drawings and legends 16.9 Spindle X-axis with trapezoidal thread spindle 16.9.2 F1410-C LF – F1410-C LF hs – CC-F1410 LF – CC-F1410 LF hs Part no. Items Order no. Description 51401155-00011 Spindle bearing 51502112 Ball bearing 51502027-0001 Pressure spring 51502131...
Page 90: Drawings And Legends
Drawings and legends 16.10 Spindle Y-axis with trapezoidal thread spindle 16.10.1 F1410 LF – F1410 LF hs...
Page 91 Drawings and legends 16.10 Spindle Y-axis with trapezoidal thread spindle 16.10.1 F1410 LF – F1410 LF hs Part no. Items Order no. Description 51401155-00011 Spindle bearing 51502112 Grooved ball bearing 51004040-0003 Pressure spring 51502027-0001 Pressure spring 51502131 Steel ball 51006750-00011...
Page 92 Drawings and legends 16.10 Spindle Y-axis with trapezoidal thread spindle 16.10.2 F1410-C LF – F1410-C LF hs – CC-F1410 LF – CC-F1410 LF hs...
Page 93 Drawings and legends 16.10 Spindle Y-axis with trapezoidal thread spindle 16.10.2 F1410-C LF – F1410-C LF hs – CC-F1410 LF – CC-F1410 LF hs Part no. Items Order no. Description 51401155-00011 Spindle bearing 51502112 Grooved ball bearing 51502027-0001 Pressure spring...
Page 94 Drawings and legends 16.11 Z-column with vertical slide with ball screws...
Page 95 Drawings and legends 16.11 Z-column with vertical slide with ball screws Part no. Items Order no. Description 51401411-0001 Cover plate 51401450-0001 Wire rope 51004035-0008 Return pulley 51502123 Drawn cup needle 51007413-0002 Bolt 51401401-0001 Retaining plate Z-axis, up 51401431-0001 Roll holder, right 16198500006000 16112500006001 Washer...
Page 96 Drawings and legends 16.11 Z-column with vertical slide with ball screws...
Page 97 Drawings and legends 16.11 Z-column with vertical slide with ball screws Part no. Items Order no. Description F1410 LF - F1410 LF hs 16191200004010 Screw 16191200006030 Screw 51401412-0001 Cover plate 51401419-0001 Cover plate 16112500004000 Washer 51004335-0002 Clamp 51004335-0001 Clamp plate...
Page 98 Drawings and legends 16.12 Spindle Z-axis with ball screws 16.12.1 F1410 LF – F1410 LF hs...
Page 99 Drawings and legends 16.12 Spindle Z-axis with ball screws 16.12.1 F1410 LF – F1410 LF hs Part no. Items Order no. Description 51505210-0003 Spindle with spindle nut 51502404-0001 Bevel gear 16073430004024 Spiral tensioning pin 51502112 Ball bearing 51004070-0001 Spindle flange 16191200006012...
Page 100 Drawings and legends 16.12 Spindle Z-axis with ball screws 16.12.2 F1410-C LF – F1410-C LF hs – CC-F1410 LF – CC-F1410 LF hs...
Page 101 Drawings and legends 16.12 Spindle Z-axis with ball screws 16.12.2 F1410-C LF – F1410-C LF hs – CC-F1410 LF – CC-F1410 LF hs Part no. Items Order no. Description 51505210-0003 Spindle with spindle nut 51502404-0001 Bevel gear 16073430004024 Spiral tensioning pin...
Page 102 Drawings and legends 16.13 Lateral drive for Z-axis with ball screws...
Page 103 Pressure spring 16191200006020 Screw 16112500006001 Washer 16091300006006 Threaded pin 16073430003018 Spiral tensioning pin 51502405 Bevel gear F1410 LF - F1410 LF hs 51507026-0001 Hand wheel F1410-C LF - F1410-C LF hs CC-F1410 LF - CC-F1410 LF hs 51507027-0001 Hand wheel...
Page 104 Drawings and legends 16.14 Cross slide support with ball screws...
Page 105 Included in a set of guide rails 460mm/700mm 51401440-0001 Cross slide 51505231 Set of guide rails 700mm 51002051-0003 End of top slide 51401240-0002 Top slide F1410 LF - F1410 LF hs 16191200006030 Screw 16191200006020 Screw 16191200004010 Screw 51507029 Tensioning lever...
Page 106 Drawings and legends 16.15 Spindle X-axis with ball screws 16.15.1 F1410 LF – F1410 LF hs...
Page 107 Drawings and legends 16.15 Spindle X-axis with ball screws 16.15.1 F1410 LF – F1410 LF hs Part no. Items Order no. Description 51401155-00011 Spindle bearing 51502112 Ball bearing 51004040-0003 Adjusting ring 51502027-0001 Pressure spring 51502131 Steel ball 51006750-00012 Scale ring (100 intervals)
Page 108 Drawings and legends 16.15 Spindle X-axis with ball screws 16.15.2 F1410-C LF – F1410-C LF hs – CC-F1410 LF – CC-F1410 LF hs...
Page 109 Drawings and legends 16.15 Spindle X-axis with ball screws 16.15.2 F1410-C LF – F1410-C LF hs – CC-F1410 LF – CC-F1410 LF hs Part no. Items Order number Description 51401155-00011 Spindle bearing 51502112 Ball bearing 51502027-0001 Pressure spring 51502131 Steel ball...
Page 110 Drawings and legends 16.16 Spindle Y-axis with ball screws 16.16.1 F1410 LF – F1410 LF hs...
Page 111 Drawings and legends 16.16 Spindle Y-axis with ball screws 16.16.1 F1410 LF – F1410 LF hs Part no. Items Order number Description 51401155-00011 Spindle bearing 51502112 Grooved ball bearing 51004040-0003 Adjusting ring 51502027-0001 Pressure spring 51502131 Steel ball 51006750-00012 Scale ring (100 intervals)
Page 112 Drawings and legends 16.16 Spindle Y-axis with ball screws 16.16.2 F1410-C LF – F1410-C LF hs – CC-F1410 LF – CC-F1410 LF hs...
Page 113 Drawings and legends 16.16 Spindle Y-axis with ball screws 16.16.2 F1410-C LF – F1410-C LF hs – CC-F1410 LF – CC-F1410 LF hs Part no. Items Order no. Description 51401155-00011 Spindle bearing 51502112 Grooved ball bearing 51502027-0001 Pressure spring 51502131...
Page 114 Drawings and legends 16.17 Limit switch for X-axis 16.17.1 F1410-C LF – F1410-C LF hs - CC-F1410 LF – CC-F1410 LF hs Part no. Items Order no. Description 16191200004010 Screw 16112500004000 Screw 51401409-0001 Cover plate 51004008-0010 Spacer cover plate 51004020-0006...
Page 115 Drawings and legends 16.18 Limit switch for Y-axis 16.18.1 F1410-C LF – F1410-C LF hs - CC-F1410 LF – CC-F1410 LF hs Part no. Items Order no. Description 51004008-0011 Spacer cover plate 16112500004000 Washer 16191200004010 Screw 16191200003006 Screw 16167980003000 Fanned washer...
Page 116 Drawings and legends 16.19 Limit switch for Z-axis 16.19.1 F1410-C LF – F1410-C LF hs - CC-F1410 LF – CC-F1410 LF hs...
Page 117 Drawings and legends 16.19 Limit switch for Z-axis 16.19.1 F1410-C LF – F1410-C LF hs - CC-F1410 LF – CC-F1410 LF hs Part no. Items Order no. Description 51401407-0001 Top bracket 16191200004010 Screw 16112500004000 Washer 51004008-0010 Spacer cover plate 51500633-0001...
Page 118 Drawings and legends 16.20 Control panel for 1.4 kW motor...
Page 119 Drawings and legends 16.20 Control panel for 1.4 kW motor Part no. Items Order no. Description 51401540-0001 Switch cover 51500600 Switch for operating modes LEDs with switch (contained in controller package) 51500807-0002 Potentiometer with cable and connector 51500807-00021 Potentiometer, complete 16179810003095 Screw 16191200004025...
Page 120 Drawings and legends 16.20 Control panel for 1.4 kW motor...
Page 121 Drawings and legends 16.20 Control panel for 1.4 kW motor Part no. Items Order no. Description 1152105 Controller board for basic milling 1152110 Controller board for professional milling 16193400004000 16167980004000 Fanned washer 16191200003010 Screw 51500401-0001 Guide rails 51501402 Control board 51401528-0001 Lid, top 51501505...
Page 122 Drawings and legends 16.21 Control panel for 2.0 kW motor...
Page 123 Drawings and legends 16.21 Control panel for 2.0 kW motor Part no. Items Order no. Description 51401539-0001 Switch cover 51500600 Switch for operating modes LEDs with switch (contained in controller package) 51500801-0001 Potentiometer 16179810003095 Screw 16191200004025 Screw 51501304 Symbol for earthed connection 16191200004012 Screw 16191200003010...
Page 124 Drawings and legends 16.21 Control panel for 2.0 kW motor...
Page 125 Drawings and legends 16.21 Control panel for 2.0 kW motor Part no. Items Order no. Description 1152105 Controller board for basic milling 1152110 Controller board for professional milling 16193400004000 16167980004000 Fanned washer 51401528-0001 Lid, top 51501505 Counter nut 51501533 Cable screw 51501523 Closure screw 51501531...
Page 126 Drawings and legends 16.22 Support arm for control panel...
Page 127 Drawings and legends 16.22 Support arm for control panel Part no. Items Order no. Description 51007250-0001 Push piece 51507029 Clamping lever 51401316-0001 Console arm 51001016-00031 Holder for controller housing 16191200006016 Screw 16112500006001 Washer Without machine safety cabin 51002051-00011 Holder for arm 16191200008020 Screw 16112500008001...
Page 128 Drawings and legends 16.23 Industrial monitor and membrane keyboard...
Page 129 Drawings and legends 16.23 Industrial monitor and membrane keyboard Part no. Items Order no. Description 51505031 19“ Installation-membrane keyboard 51505030 TFT-flat panel monitor 51505043 Mounting kit for TFT-flat pamel monitor 51401537-0001 Controller housing for industrial monitor Switch cover 51508322-0001 Cable bushing 16193400004000 51501304 Symbol for earthed connection 16193400003000 51500800 Noise filter...
Page 130: Drawings And Legends
Drawings and legends 16.23 Industrial monitor and membrane keyboard 16.23.1 Industrial monitor and membrane keyboard for 1.4 kW motor Part no. Items Order no. Description 51500624-0001 Emergency off switch complete 51500600 Switch for operating modes 51500807-0002 Potentiometer with cable and connector 51500807-00021 Potentiometer complete 51500606-0001...
Page 131 Drawings and legends 16.23 Industrial monitor and membrane keyboard 16.23.1 Industrial monitor and membrane keyboard for 1.4 kW motor Part no. Items Order no. Description 51401528-0001 Cover 51501304 Symbol for earthed connection 16191200004012 Screw 51500920-0003 Mains cable 51501531 Strain relief 51501523 Closure screw 51501533...
Page 132 Drawings and legends 16.23 Industrial monitor and membrane keyboard 16.23.2 Industrial monitor and membrane keyboard for 2.0 kW motor Part no. Items Order no. Description 51500624-0001 Emergency off switch complete 51500600 Switch for operating modes 51500801-00011 Potentiometer 51500602 Switch 51500601 Switch 16193400004000 16167980004000...
Page 133 Drawings and legends 16.23 Industrial monitor and membrane keyboard 16.23.2 Industrial monitor and membrane keyboard for 2.0 kW motor Part no. Items Order no. Description 51401528-0001 Cover 51501304 Symbol for earthed connection 16191200004012 Screw 51500920-0003 Mains cable 51501531 Strain relief 51501523 Closure screw 51501533...
Page 134 Drawings and legends 16.24 Support arm for industrial monitor and membrane keyboard Part no. Items Order no. Description 51002130-00032 Holder for arm 51002416-00011 Console arm 51004040-0006 Washer 16112500008001 Washer 51507031-0003 Clamping lever 51002100-0001 Retaining plate for industrial monitor 51004020-0013 Bolt 16112500006001 Washer 16191200006020...
Page 135: Circuit Diagram
Circuit diagram 17.1 for motor 1.4 kW This document shows all the equipment for the electrical set-up including connection to the power supply network. see legend for circuit diagrams 17.9...
Page 136 Circuit diagram 17.2 for 1.4 kW motor and machine safety cabin This document shows all the equipment for the electrical set-up including connection to the power supply network. see legend for circuit diagrams 17.9...
Page 137 Circuit diagram 17.3 Industrial monitor and membrane keyboard for 1.4 kW motor This document shows all the equipment for the electrical set-up including connection to the power supply network. see legend for circuit diagrams 17.9...
Page 138: For 2.0 Kw Motor
Circuit diagram 17.4 for 2.0 kW motor This document shows all the equipment for the electrical set-up including connection to the power supply network. see legend for circuit diagrams 17.9...
Page 139 Circuit diagram 17.5 for motor 2.0 kW and machine safety cabin This document shows all the equipment for the electrical set-up including connection to the power supply network. see legend for circuit diagrams 17.9...
Page 140 Circuit diagram 17.6 Industrial monitor and membrane keyboard for 2.0 kW motor This document shows all the equipment for the electrical set-up including connection to the power supply network. see legend for circuit diagrams 17.9...
Page 141: Nc-Rotary Table
Circuit diagram 17.7 Stepper motor with limit switch This document shows all the equipment for the electrical set-up including connection to the power supply network Direction of rotation – change green with brown see legend for circuit diagrams 17.9 17.8 NC-rotary table Direction of rotation –...
Page 142: Legend For Circuit Diagrams
Circuit diagram 17.9 Legend for circuit diagrams Color-abbreviation to IEC 60757 black pink brown blue white green yellow gray green/yellow orange Connector for industrial monitor Milling head hood Interference suppressor filter Carbon brush Carbon brush 7- pin cable with shielding 0.34 mm2 3- pin cable without shielding 1 mm2 6-pin cable with shielding 2- pin cable with shielding...
Page 143 18.1 Setting up the coolant unit When mounting the coolant unit to a WABECO machine base cabinet, the appropriate bores are already present. The machine base cabinet ensures a safe base for the milling machine or coolant unit. If the coolant unit is secured to another suitable surface, the two through holes must be bored into the surface by the client. For the positions of the two fixture threaded sockets (thread M8) of the coolant unit,...
Page 144 Coolant unit (optional) 18.2 Mounting of the coolant unit to the machine base cabinet (optional) 18.3 Mounting of the coolant return plate (optional) The coolant return plate (2) collects dripping coolant from the workbench and returns it back to the coolant unit To mount, proceed as follows: 1.
Page 145: Safety Regulations For The Handling Of Cooling Lubricant
Coolant unit (optional) 18.4 Safety regulations for the handling of cooling lubricant 1. Pay particular attention to leaked coolant as this can quickly cause people to slip and caused acci- dents as a result. 2. Secure your coolant unit in such a way that it cannot be switched on by children. Persons who have not been trained may not operate the coolant unit.
Page 146 Coolant unit (optional) 18.6 Operating the coolant unit without CNC controller The switch shown below is located on the mains cable of the coolant pump. Switch position ( 0 )  Pump switched off Switch position ( I )  Pump switched on (Caution: Coolant flow is controlled with the coolant shut-off valve) 18.7 Operating the coolant unit with CNC controller...
Page 147: Positioning The Segmented Coolant Hose
Coolant unit (optional) 18.8 Positioning the segmented coolant hose The flexible segmented hose (shown in blue) is made up of individually adjustable elements and can be shaped by hand or set as required. The segmented hose and the nozzle are to be positioned in such a way that the coolant flows as directly as possible onto the blade of the cutting tool of the milling machine. Attention should be paid to ensure that the nozzle does not come into contact with the cutting tool. 18.9 Controlling the flow of coolant using the coolant shut-off valve Coolant sgut-off in the...
Page 148: Drawing And Legend
Coolant unit (optional) 18.10 Drawing and legend Part no. Items Order no. Description 51401163-0001 Coolant unit (tank and two shelf inserts) 51500119 Coolant pump 51504348 Angle bracket 51504350 Collar 51504332 Reducing nipple 51502507 Coolant hose with shut-off valve 16191200006016 Screw 16112500006001 Washer 16191300008040...
Page 149 19.1 Setting up the machine safety cabin When mounting the machine safety cabin to a WABECO machine base cabinet, the appropriate bored holes are already present. The machine base cabinet ensures a safe base for the milling machine or machine safety cabin.
Page 150 Machine safety cabin (optional) 19.2 Mounting of the machine safety cabin to the machine base cabinet (optional) 19.3 Safety regulations for the handling of cooling lubricant See point 18.4 19.4 Filling the coolant unit integrated in the machine safety cabin See point 18.5 The capacity of the coolant unit integrated in the machine safety cabin is approximately 42 liters 19.5...
Page 151 Machine safety cabin (optional) 19.8 Drawing and legend Part no. Items Order no. Description 51401459-0001 Machine safety cabin (tank and six shelf inserts) 51500119 Coolant pump 51504348 Angle bracket 51504350 Collar 51504332 Reducing nipple 51502507 Coolant hose with shut-off valve 51401461-0001 Door, left 51505058...
Page 152: Mounting Bracket (Optional)
Mounting bracket (optional) The mounting bracket is used to accommodate drive units with a 23 mm diameter Euronorm collar. This enables the use of devices, such as drills, routers and high-frequency spindles on a WABECO milling machines. Like the standard milling head, the mounting bracket can be swiveled by 90 degrees to the left or the right.
Page 153 Mounting bracket (optional) 20.2 Inserting the drive unit into the mounting bracket To insert a drive unit with a 43 mm diameter Euronorm collar, first undo the two clamping screws (4) of the mounting bracket. Then the drive unit can be inserted from the top with gentle backwards and forwards turns into the 43 mm diameter holding boring. Then, tighten the two clamping screws (4) and check the drive unit for correct seating.
Page 154: Nc-Rotary Table (Optional)
NC-rotary table (optional) The NC-rotary table is used to control the fourth axis in conjunction with nccad professional. The housing body (1) has 4 flutes that enable the clamping of the NC-rotary table in both the vertical and the horizontal plane. In order to be able to control the NC-rotary table with the control software, this must first be pa- rameterised and activated in nccad professional as described in the enclosed parameter sheet.
Page 155: Setting The Axial Play Of The Nc-Rotary Table
NC-rotary table (optional) 21.3 Setting the axial play of the NC-rotary table The axial play of the rotary table (2) is set using the limiting ring (4). To set, proceed as follows: 7. Undo the four threaded pins (25) in the limiting ring (4) using a 2.5 mm Allen key. 8. Tighten the four fixing screws (21) of the limiting ring using a 3 mm Allen key crosswise and medi- um-tight.
Page 156: Removing The Nc Drive Unit
NC-rotary table (optional) 21.4 Removing the NC drive unit The following adjustment work on the NC-rotary table can only be carried out with the NC drive unit removed. The following section describes the removal of the NC drive unit. In order to mount the drive unit of the NC-rotary table after successful adjustment, carry out the same instructions in the reverse order.
Page 157: Setting The Axial Play Of The Worm Shaft
NC-rotary table (optional) 21.5 Setting the axial play of the worm shaft The worm shaft (5) is in the eccentric tappet (7). The axial play of the worm shaft is set using the setting nuts (27). To set the axial play of the worm shaft, proceed as follows: 1.
Page 158 NC-rotary table (optional) 21.7 Drawing and legend Part no. Items Description Housing body Rotary table Worm wheel Stop ring Worm shaft Retaining ring Excenter Washer Locking screw Screw Feather key Fixing screw worm wheel Fixing screw stop ring Fixing screw retaining ring Adjustment screw retaining ring Adjustment screw stop ring...
Page 159 NC-rotary table (optional) 21.7 Drawing and legend Part no. Items Order no. Description 51007413-0001 Setting nut 16191200004016 Screw 16191200006025 Screw 51006291-0001 Motor plate 51502321 Gear belt 51004040-0009 Gear belt wheel 51401330-0001 Motor cover 51501505 Counter nut 51501533 Cable screw 16193400005000 51500122 Stepping motor 51004010-0021...

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WABECO F1410 LF Operating Instructions Manual

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