BUSCH R5 Instruction Manual
Rotary vane vacuum pumps
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- Instruction manual (68 pages) ,
- Instructions manual (52 pages) ,
- Installation and operation manual (24 pages)
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Summary of Contents for BUSCH R5
- Page 1 Instruction Manual Rotary Vane Vacuum Pumps KD 0012 A, KD 0020 A 0870214060/-0003_en / Original instructions / Modifications reserved 06/12/2021...
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Page 2: Table Of Contents
9 Decommissioning ........................17 9.1 Dismantling and Disposal ....................17 10 Spare Parts..........................18 11 Troubleshooting ........................18 12 Technical Data ..........................20 13 Oil ............................20 14 EU Declaration of Conformity....................21 15 UK Declaration of Conformity ....................22 2 / 24 Instruction Manual R5 KD 0012-0020 A_EN_en... -
Page 3: Safety
Safety Prior to handling the machine, this instruction manual should be read and understood. If anything needs to be clarified, please contact your Busch representative. Read this manual carefully before use and keep for future reference. This instruction manual remains valid as long as the customer does not change anything on the product. -
Page 4: Product Description
Technical term. In this instruction manual, we consider that the term ‘machine’ refers to the ‘vacuum pump’. NOTE Illustrations In this instruction manual the illustrations may differ from the machine appearance. 4 / 24 Instruction Manual R5 KD 0012-0020 A_EN_en... -
Page 5: Operating Principle
Conveying of other media leads to an increased thermal and/or mechanical load on the machine and is permissible only after a consultation with Busch. The machine is designed to be integrated into vacuum packaging table-top machines. The machine is intended for the placement in a non-potentially explosive environment. -
Page 6: Variants
The rubber feet isolate and reduce the vibration of the machine. Fix the pump unit to the housing. Use M6-screws for each rubber foot and tighten them. 2.5.2 Extension Cables Extension cables see Extension Cable Variants [► 10]. 6 / 24 Instruction Manual R5 KD 0012-0020 A_EN_en... -
Page 7: Transport
• Make sure that the ambient conditions comply with the Technical Data [► 20]. • Make sure that the environmental conditions comply with the protection class of the motor and the electrical instruments. Instruction Manual R5 KD 0012-0020 A_EN_en 7 / 24... -
Page 8: Connecting Lines / Pipes
• Make sure that the line size of the connection lines over the entire length is at least as large as the connections of the machine. In case of long connection lines it is advisable to use larger line sizes in order to avoid a loss of efficiency. Seek advice from your Busch representative. 5.2.1 Suction Connection NOTICE Ingress of foreign objects or liquids. -
Page 9: Filling Oil
Use of an inappropriate oil. Risk of premature failure! Loss of efficiency! • Only use an oil type which has previously been approved and recommended by Busch. For oil type and oil capacity see Technical Data [► 20] and Oil [► 20]. Max. admissible torque: 12 Nm 1x o-ring, part no.:... -
Page 10: Wiring Diagram Single-Phase Motor
AMP MATE-N-LOK Length: 1000 mm Length: 490 mm Length: 400 mm Length: 230 mm Part no.: 0671 212 Part no.: 0671 212 Part no.: 0671 210 Part no.: 0671 213 10 / 24 Instruction Manual R5 KD 0012-0020 A_EN_en... -
Page 11: Capacitor Installation
(CC). (see above picture) • For thermal reasons, the capacitor (CAP) can be mounted at a different location. Maximum distance of 230 mm (cable length) from the capacitor connection (CC). Instruction Manual R5 KD 0012-0020 A_EN_en 11 / 24... -
Page 12: Commissioning
6.1 Conveying Condensable Vapours Water vapour within the gas flow is tolerated within certain limits. The conveyance of other vapours shall be agreed upon with Busch. If condensable vapours are to be conveyed: Before process: • Warm up the machine for approximately half an hour. -
Page 13: Maintenance
Risk of injuries! Risk of premature failure and loss of efficiency! • Respect the maintenance intervals or ask your Busch representative for service. • Shut down the machine and lock against inadvertent start up. • Vent the connected lines to atmospheric pressure. -
Page 14: Maintenance Schedule
7.2 Oil Level Inspection • Shut down the machine. • When the machine is stopped, wait 1 minute before checking the oil level. • Fill up if necessary, see Oil Filling [► 9]. 14 / 24 Instruction Manual R5 KD 0012-0020 A_EN_en... -
Page 15: Oil Change
0486 000 505 Drain pan For oil type and oil capacity see Technical Data [► 20] and Oil [► 20]. Max. admissible torque: 12 Nm 1x o-ring, part no.: 0486 000 590 Check oil level Instruction Manual R5 KD 0012-0020 A_EN_en 15 / 24... -
Page 16: Exhaust Filter Change
7 | Maintenance 7.4 Exhaust Filter Change Max. admissible torque: 4 Nm 16 / 24 Instruction Manual R5 KD 0012-0020 A_EN_en... -
Page 17: Overhaul
• Decontaminate the machine as much as possible and state the contamination sta- tus in a ‘Declaration of Contamination’. Busch will only accept machines that come with a completely filled in and legally binding signed ‘Declaration of Contamination’ (form downloadable from www.buschvacuum.com). -
Page 18: Spare Parts
Use of non-Busch genuine spare parts. Risk of premature failure! Loss of efficiency! • The exclusive use of Busch genuine spare parts and consumables is recommended for the correct functioning of the machine and to validate the warranty. Spare part kits Description Part no. - Page 19 The machine sucked in liq- • Flush the machine (con- uids or significant amounts tact Busch). of vapour. For the solution of problems not mentioned in the troubleshooting chart contact your Busch representative. Instruction Manual R5 KD 0012-0020 A_EN_en 19 / 24...
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Page 20: Technical Data
Anti-corrosion; Not suitable for continuous operation *Certificates are available on request or per download under www.buschvacuum.com. In case of unfavourable ambient temperature, other oil viscosities may be used. Please consult your Busch repre- sentative for more details. 20 / 24... -
Page 21: Eu Declaration Of Conformity
This Declaration of Conformity and the CE-mark affixed to the nameplate are valid for the machine within the Busch scope of delivery. This Declaration of Conformity is issued under the sole responsibility of the manufacturer. When this machine is integrated into a superordinate machinery the manufacturer of the superordinate machinery (this can be the operating company, too) must conduct the conformity assessment process for the superordinate machine or plant, issue the Declaration of Conformity for it and affix the CE-mark. -
Page 22: Declaration Of Conformity
This Declaration of Conformity and the UKCA-mark affixed to the nameplate are valid for the machine within the Busch scope of delivery. This Declaration of Conformity is issued under the sole responsibility of the manufacturer. When this machine is integrated into a superordinate machinery the manufacturer of the superordinate machinery (this can be the operating company, too) must conduct the conformity assessment process for the superordinate machine or plant, issue the Declaration of Conformity for it and affix the UKCA-mark. - Page 23 Note...
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