Terex TA9 Operators Instruction Book
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Terex TA9 Operators Instruction Book

4.w.d. dumpers, perkins engine dana axles
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CALIFORNIA
Proposition 65 Warning
Battery posts, terminals and related accessories contain lead and
lead compounds, chemicals known to the State of California to
cause cancer and reproductive harm. Wash hands after
handling.
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents are known to
the State of California to cause cancer, birth defects, and other
reproductive harm
TEREX, Central Boulevard, ProLogis Park, Coventry CV6 4BX, England
Operators Instruction Book
TA9 & TA10
4.W.D. Dumpers, Perkins Engine
Publication No. B0803GB-4 July 2011
For machines with Newage Axles refer to
Publication No. 0803GB-2 November 2009
Tel.: +44 (0)2476 339400 - Fax: +44 (0)2476 339500
www.terexce.com - Email : parts@terexce.com - sales@terexce.com
Dana Axles
Original Instructions
Dealer Stamp

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Summary of Contents for Terex TA9

  • Page 1 Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm TEREX, Central Boulevard, ProLogis Park, Coventry CV6 4BX, England Tel.: +44 (0)2476 339400 - Fax: +44 (0)2476 339500 www.terexce.com - Email : parts@terexce.com - sales@terexce.com...
  • Page 3 1 - Table of Contents TA9 and TA10 Four Wheel Drive Dumper...

  • Page 5: Table Of Contents

    Description of Symbols and Pictorials Used On Safety Signs ................... 3-10 Safety Sign Location (ISO) ..............................3-12 Safety Sign Description (ISO)............................3-13 4 - Installation Delivery Checks ................................4-1 Articulation Lock ................................4-1 Pre-Start Checks ................................4-2 TA9 & TA10 Dumper 0803-4 July 2011...
  • Page 6 Gearlever ................................... 5-20 Parking Brake ..................................5-21 Apply ..................................5-21 Release ..................................5-21 Engine Canopy Doors ............................... 5-22 Tow Hitch ..................................5-22 ROPS ....................................5-23 6. Inspection General Inspection ................................6-1 Daily Operator Checks ..............................6-2 TA9 & TA10 Dumper 0803-4 July2011...
  • Page 7 ‘Jump Starting’ .................................. 9-6 Engine Air Cleaner Servicing ............................9-7 Air Cleaner Daily Maintenance ..........................9-7 Air Cleaner Servicing ..............................9-7 Air Filter Cleaning ..............................9-7 Engine Oil ..................................9-8 Engine Oil Level Checking ............................9-8 TA9 & TA10 Dumper 0803-4 July 2011...
  • Page 8 Maintenance ................................9-23 Repair ..................................9-23 Seat Belts ................................... 9-24 Important Facts about Seat Belts ..........................9-24 Seat Belt Maintenance Guidelines ............................ 9-24 Service Schedule ................................9-25 Lubrication Schedule ................................ 9-26 Lubrication Points ................................9-27 TA9 & TA10 Dumper 0803-4 July2011...
  • Page 9 Data - Wheels and Tyres ............................. 10-2 Data - Noise Levels ..............................10-3 Data - Antifreeze / Water Ratio Properties ......................... 10-3 Noise Emissions ................................10-3 Vibration ..................................10-3 Electric Circuits ................................. 10-4 Hydraulic Circuit ................................10-9 TA9 & TA10 Dumper 0803-4 July 2011...
  • Page 10 Contents TA9 & TA10 Dumper 0803-4 July2011...

  • Page 11: Introduction

    2 - Introduction TA9 and TA10 Four Wheel Drive Dumper...

  • Page 13: Safety Alert System

    Introduction Introduction Instruction Manual TEREX appreciates your choice of our product for your Read this instruction manual carefully before operating the application. Our number one priority is user safety which is best machine. Ensure this instruction manual is kept with the achieved by our joint efforts.

  • Page 14: Service Or Spares Enquiries

    Only genuine TEREX spare parts must be used when the machine is serviced or repaired. All claims during the warranty period will only be accepted if the recommended maintenance and service work has been carried out at the specified intervals.
  • Page 15 Commercial Name: Same as Model/ Type Terex United Kingdom Limited hereby declares that the above piece of machinery is in conformity with the relevant provisions of Machinery Directive 2006/42/ EC. Terex United Kingdom Limited hereby declares that the above piece of machinery is in conformity with the provisions of the following other EC-directives: Noise - Equipment Used Outdoors (2000/14/EC), Emissions - Non-Road Engines (97/68/EC) and Electromagnetic Compatibility (2004/108/EC).
  • Page 16 Introduction TA9 & TA10 Dumper 0803-3 December 2010...

  • Page 17: Safety

    3 - Safety TA9 and TA10 Four Wheel Drive Dumper...

  • Page 19: General Safety

    The safety alert symbol shall not be used with this signal word. Signal words used without the safety alert symbol relate to property damage and protection only. TA9 &TA10 Dumper 0803-3 December 2010...

  • Page 20: Personal Protective Equipment (Ppe)

    Safety boots must be Safety Boots worn when operating this equipment TA9 &TA10 Dumper 0803-3 December 2010...

  • Page 21: General Safety Information

    • Do not work under a raised skip unless the props are fitted and locked in position. • Do not drive the machine with the skip raised. TA9 &TA10 Dumper 0803-3 December 2010...

  • Page 22: Seat Controlled Safety System

    Do NOT modify or attach items to the ROPS without the manufacturers approval. Do NOT use the ROPS as an attachment point for towing or pulling equipment. The seat belt MUST be worn at all times when operating this equipment. TA9 &TA10 Dumper 0803-3 December 2010...

  • Page 23: Hydraulic Fluid

    Water cooled systems operate under pressure to increase the boiling point of the coolant. Therefore, the coolant temperature may be greater than boiling water at standard atmospheric pressure (100ºC). Never Maintain Cooling System when the Engine is HOT! TA9 &TA10 Dumper 0803-3 December 2010...

  • Page 24: Lubricants

    - Never use petrol, diesel fuel or kerosene. - Avoid skin contact with oil soaked clothing. - Do not keep oily rags in pockets. - Wash dirty clothing before reuse. - Throw away oil soaked shoes. TA9 &TA10 Dumper 0803-3 December 2010...

  • Page 25: First Aid - Oil

    Oil or Fuel Spillage Absorb with sand or a locally approved brand of absorbent granules. Scrape up and dispose of in a chemical disposal area. b Fires Extinguish with carbon dioxide, dry chemical or foam. TA9 &TA10 Dumper 0803-3 December 2010...

  • Page 26: Gradients

    Maximum Gradient X = 20% (11º, 1 in 5) skip is loaded, the skip MUST ALWAYS face the top of the incline. pic-035 ic-036 ALWAYS Reverse Down Inclines ONLY Fill Swing Skip with Free Flowing Materials Gradients TA9 &TA10 Dumper 0803-3 December 2010...

  • Page 27: Gradients - Continued

    The operator should not try to jump clear of the machine when it is rolling. Do Not Drive on Land which may cause the Dumper to Exceed Maximum Gradient Limits Shown TA9 &TA10 Dumper 0803-3 December 2010...

  • Page 28: Description Of Symbols And Pictorials Used On Safety Signs

    Transport Lock. Secure Lock before lifting. Crush Zone. Machine movement can cause serious injury or death. Lift Point. Skip Prop. Secure lifting cylinder locking ?000KG device before service. TA9 &TA10 Dumper 0803-3 December 2010 3-10...
  • Page 29 Read Instruction Manual before performing maintenance or repair. Keep clear of rotating parts. Contact with rotating parts will result in injury or death. Stop engine when working in this area. 3-11 TA9 &TA10 Dumper 0803-3 December 2010...

  • Page 30: Safety Sign Location (Iso)

    Safety Safety Sign Location (ISO) TA9 &TA10 Dumper 0803-3 December 2010 3-12...

  • Page 31: Safety Sign Description (Iso)

    If the machine is repaired and parts have been replaced on which safety signs were fixed, ensure new safety signs are fitted before the machine is put into service. 3-13 TA9 &TA10 Dumper 0803-3 December 2010...
  • Page 32 Safety Blank Page TA9 &TA10 Dumper 0803-3 December 2010 3-14...

  • Page 33: Installation

    4 - Installation TA9 and TA10 Four Wheel Drive Dumper...

  • Page 35: Delivery Checks

    • Raise ROPS and install all pins and locking rings. • Fit flashing beacon to ROPS. • Check fluid levels - see Pre Start Checks on page 4-2. 0803-2-001 0515-055 TA9 & TA10 Dumper 0803-3 December 2010...

  • Page 36: Pre-Start Checks

    When Refuelling Beware of Naked Flames, Grinding Sparks etc. Check for adequate ventilation if the machine is to be started or run in a building etc. TA9 & TA10 Dumper 0803-3 December 2010...

  • Page 37: Description

    5 - Description TA9 and TA10 Four Wheel Drive Dumper...

  • Page 39: Ta9 Dumper

    Description TA9 Dumper 0803-5-001 TA10 Dumper 0803-5-002 TA9 & TA10 Dumper 0803-2 November 2009...

  • Page 40: General Description

    In the event of a hydraulic failure the vehicle can still be steered. Under these circumstances steering loads are high and the dumper should only be driven at slow speeds. TA9 & TA10 Dumper 0803-2 November 2009...

  • Page 41: Skip

    0515-047b 0515-082a TA9 & TA10 Dumper 0803-2 November 2009...

  • Page 42: Chassis

    The dumpers are fitted with an ITL PowerShuttle gearbox with converter to the front and rear axles. integral 4 speed synchronised transmission and a Borg Warner Torque Converter. This system provides 4 forward and 4 reverse speeds. TA9 & TA10 Dumper 0803-2 November 2009...

  • Page 43: Hydraulic System

    Hydraulic Circuit. A - Skip Ram E - Hydraulic Tank B - Skip Ram F - Hydraulic Pump C - Steering Ram G - Control Valve D - Orbitrol TA9 & TA10 Dumper 0803-2 November 2009...

  • Page 44: Engine Air Intake

    Do not hang clothing etc. on the access handle (B). NOTICE NEVER Block Engine Air Intake (A) If the engine air intake (A) is blocked it will adversely affect the running of the engine and may cause engine damage. 0515-068a TA9 & TA10 Dumper 0803-2 November 2009...

  • Page 45: Battery Isolator

    When the isolator key is to be used, the rubber cover should be remove key from the isolator switch. The engine cannot inserted into the side of the key be started. Disconnect battery before major maintenance work. 0515-079a 0515-077a 0515-078a 0515-076a TA9 & TA10 Dumper 0803-2 November 2009...

  • Page 46: Circuit Breakers

    On machines with full lighting, one extra 30amp circuit breaker is fitted on the left hand side of the dashboard. 0515-073a TA9 & TA10 Dumper 0803-2 November 2009...

  • Page 47: Dash Decal - No Lights

    E - Horn Button M - Instruction - Start Inhibitor F - Warning Light - Engine Oil Pressure Q - Instruction - Engine Start Key Switch G - Warning Light - Transmission Oil Temperature TA9 & TA10 Dumper 0803-2 November 2009...

  • Page 48: Dash Decal - Site Lights

    M - Instruction - Start Inhibitor F - Warning Light - Engine Oil Pressure P - Switch - SITE Machine Lighting G - Warning Light - Transmission Oil Temperature Q - Instruction - Engine Start Key Switch TA9 & TA10 Dumper 0803-2 November 2009 5-10...

  • Page 49: Dash Decal - Road Traffic Lights

    G - Warning Light - Transmission Oil Temperature P - Switch - RTA Machine Lighting H - Warning Light - Handbrake ‘ON’ Q - Instruction - Engine Start Key Switch I - Warning Light - Battery Charge 5-11 TA9 & TA10 Dumper 0803-2 November 2009...

  • Page 50: Dash Panel Symbol Description

    If the light fails to go out when the engine is running - STOP THE ENGINE IMMEDIATELY Check the fan belt, alternator, wiring etc. Do not use the machine until the fault has been rectified. TA9 & TA10 Dumper 0803-2 November 2009 5-12...

  • Page 51: Dash Panel Symbol Description - Continued

    This switch will turn the site lights on and off. This instruction shows the start key position to use when the Q - Instruction - Engine Start Key Switch engine cold start aid is required. 5-13 TA9 & TA10 Dumper 0803-2 November 2009...

  • Page 52: Dash Panel Switch Descriptions

    When the machine is fitted with the full lighting set and is taxed and insured for public road use, the machine may be driven on the public highway at night. TA9 & TA10 Dumper 0803-2 November 2009 5-14...

  • Page 53: Start/Stop Switch

    If a reverse alarm option is fitted this will also sound when reverse is selected regardless of the handbrakes status. See “Audible Warning, Hourmeter and Reverse Bleeper” section on page 5-18. 0515-053a 0515-074b 5-15 TA9 & TA10 Dumper 0803-2 November 2009...

  • Page 54: Direction Indicator Switch - If Fitted

    Reverse Bleeper - if fitted This warning device is activated whenever the Forward/ Reverse switch is put into the REVERSE position. Its purpose is to warn people the machine is reversing. 0515-053b 0515-052a 0515-056a TA9 & TA10 Dumper 0803-2 November 2009 5-16...

  • Page 55: Road Traffic Lighting

    When the pedal is released the brake light switch is de-activated and the brake lights (4) are extinguished. Number Plate Lights If full lighting is fitted, lights (1a) are provided for illuminating the vehicle rear registration plate. 0515-115a 5-17 TA9 & TA10 Dumper 0803-2 November 2009...

  • Page 56: Flashing Beacon

    (G) can be removed from its working position on the ROPS and stored inside the lockable engine compartment when not required. It is held in position on the pin by tightening nut (H). Flashing Beacon 0803-5-008 TA9 & TA10 Dumper 0803-2 November 2009 5-18...

  • Page 57: Accessory 'Jack Plug' Socket

    5 amps. The ‘jack plug’ is accessible through the left hand engine canopy door. To use the socket (A), lift the plug cover up and insert the special ‘jack plug’. 0803-5-003 5-19 TA9 & TA10 Dumper 0803-2 November 2009...

  • Page 58: Foot Brake And Accelerator Pedals

    An interrupt button (D) on the gear lever knob (E) is depressed and held while changing gear. This button is the equivalent of a clutch pedal on a conventional dumper. 0515-050a 0515-051b TA9 & TA10 Dumper 0803-2 November 2009 5-20...

  • Page 59: Parking Brake

    (A) is accidentally knocked forwards. Apply Pull the parking brake lever (A) upwards to the vertical ‘ON’ position to apply the parking brake. 0515-059a 0515-060a 5-21 TA9 & TA10 Dumper 0803-2 November 2009...

  • Page 60: Engine Canopy Doors

    • Only first gear is used and the machine is never driven on or across inclines. • The grip clip (B) must be positioned through the towing pin (C) when the trailer etc. has been attached to the bracket (A). 515- 34a 0803-5-006 TA9 & TA10 Dumper 0803-2 November 2009 5-22...

  • Page 61: Rops

    Lorry / Trailer etc. Beware of trapping fingers etc. in ROPS pivot areas. The ROPS is secured in the raised position by a locking pin (E) and a linch pin. 0803-5-007 0803-5-005 5-23 TA9 & TA10 Dumper 0803-2 November 2009...
  • Page 62 Description Blank Page TA9 & TA10 Dumper 0803-2 November 2009 5-24...

  • Page 63: Inspection

    6 - Inspection TA9 and TA10 Four Wheel Drive Dumper...

  • Page 65: General Inspection

    While it may not be the operators responsibility to perform mechanical maintenance the operator must be thoroughly familiar with the machine and its proper care since their own safety is involved. Before Carrying Out Checks Read Safety Section Of This Manual TA9 & TA10 Dumper 0803-2 November 2009...

  • Page 66: Daily Operator Checks

    Check for Correct Inflation and Damage Fuel Check Level Hydraulic Tank Check Level Skip Rams and Hoses Check Condition and Signs of Leakage Lighting (If Fitted) Check Operation Various Safety Decals Check if Present and Legible TA9 & TA10 Dumper 0803-2 November 2009...

  • Page 67: Operating Instructions

    7 - Operating Instructions TA9 and TA10 Four Wheel Drive Dumper...

  • Page 69: Pre-Start Checks

    • Check for adequate ventilation if the machine is to be started or run in a building etc. • If a folding ROPS is fitted ensure it is in the “work” position and pins and retaining clips are fitted. TA9 & TA10 Dumper 0803-3 December 2010...

  • Page 70: Access / Egress

    DO NOT jump from the machine, ALWAYS face the The handles (B) and footsteps (A) are situated either side of the machine and use handles and steps provided machine. Access / Egress 0803-7-001 TA9 & TA10 Dumper 0803-3 December 2010...

  • Page 71: Operators Seat - Grammar

    The engine will not stop when the Operator leaves the seat. Do Not Adjust the Seat While the Machine Is Moving Grammar Seat Operating Instructions 0803-7-003 0506-053a TA9 & TA10 Dumper 0803-3 December 2010...
  • Page 72 • To remove the seat belt, press the button ‘C' and pull inner buckle 'A' away from outer buckle 'B'. Seat Belt must be locked in position across the Operators hips BEFORE operating the machine if ROPS/FOPS fitted 0803-7-002 TA9 & TA10 Dumper 0803-3 December 2010...

  • Page 73: D - Seat Belt

    Lifting lever (C) allows the back of the seat to be pushed forwards or backwards to suit the preference of the Operator. When the lever (C) is released the seat is locked in the selected position. 5 4- 1a TA9 & TA10 Dumper 0803-3 December 2010...

  • Page 74: Seat Belt

    • Adjust by pulling the belt through buckle (B) until it is a firm, comfortable fit across the hips. • To remove the seat belt, press the button (C) and pull inner buckle (B) away from outer buckle (A). 0504-003a TA9 & TA10 Dumper 0803-3 December 2010...

  • Page 75: Folding Rops

    Ensure the locking pins (D) and linch pins (G) have been refitted before using the machine. NEVER use the dumper with the ROPS in the transport (lowered) position 515- 89a 0515-087a 0515-086a 0803-7-004 TA9 & TA10 Dumper 0803-3 December 2010...

  • Page 76: Starting And Stopping The Engine

    This will help prevent the machine from being used by unauthorised people. NOTICE Never Engage the Starter Motor Whilst Engine is Running 0515-053c 0515-074a TA9 & TA10 Dumper 0803-3 December 2010...

  • Page 77: To Move The Machine

    • Release the button. • Release the handbrake. • Press the accelerator pedal down slowly, drive will be progressively taken up through the torque converter and the dumper will move off. 0803-7-005 TA9 & TA10 Dumper 0803-3 December 2010...

  • Page 78: Gradients

    • When the vehicle starts to move in the desired direction release the handbrake and move off. NOTICE Do Not Use Raised Skip as a Bulldozer Blade. Ensure the machine has stopped before moving the forward/reverse switch to the opposite direction 0515-082a TA9 & TA10 Dumper 0803-3 December 2010 7-10...

  • Page 79: Towing Or Recovery

    The rope, chain etc. must be of adequate strength for the weight of the dumper and its load. All bystanders must be kept well clear when towing or recovering. 515- 34a 7-11 TA9 & TA10 Dumper 0803-3 December 2010...
  • Page 80 Operating Instructions TA9 & TA10 Dumper 0803-3 December 2010 7-12...

  • Page 81: Transportation

    8 - Transportation TA9 and TA10 Four Wheel Drive Dumper...

  • Page 83: Loading Onto Lorry / Trailer

    Ensure trailer or lorry will not move during loading by applying their brakes and also chocking their wheels if necessary. Release the articulation lock before moving the machine. Keep all bystanders well clear while loading or unloading the machine. 0515-054a TA9 & TA10 Dumper 0803-3 December 2010...

  • Page 84: Securing Dumper To A Lorry Or Trailer Bed

    Whichever Lashing Method is Used it MUST be SECURE Chocks MUST be Placed on All Four Wheels. Secure the dumper to the lorry/trailer chassis using Chains, Straps or Ropes of Sufficient Strength. pic-013 0803-8-001 TA9 & TA10 Dumper 0803-3 December 2010...

  • Page 85: Maintenance

    9 - Maintenance TA9 and TA10 Four Wheel Drive Dumper...

  • Page 87: Maintenance And Lubrication

    Refer to the SAFETY Section of this manual before performing any maintenance tasks on this machine. Never work under a raised skip unless the skip props are LOCKED in position. BEWARE Of Hydraulic Oil Under Pressure 0605-1-9000 TA9 & TA10 Dumper 0803-3 December 2010...

  • Page 88: Cleaning

    • When cleaning the dumper it is preferable to use a biodegradable cleaner. Do not use solvents or like products which can damage rubber and plastics. Contaminated Water / Fluids / Oils Must Be Disposed of Legally TA9 & TA10 Dumper 0803-3 December 2010...

  • Page 89: Working Under A Raised Skip

    Before Attempting to Carry out Any Work Under a Raised When pushed fully through, push the grip clips (C) securely Skip, the Skip Props Must be Placed in LOCKED Position. through the locking pins (B). 0515-047a 0515-045a TA9 & TA10 Dumper 0803-3 December 2010...

  • Page 90: Battery

    • Remove the four bolts (B) securing the hose cover to the steering column. • Remove the four bolts (A) fixing the floor plate to the rear frame. • Lift the floor plate clear of the machine. Battery 515- 9 a 0803-9-001 TA9 & TA10 Dumper 0803-3 December 2010...

  • Page 91: Battery Maintenance

    • Never allow metal objects to touch both battery terminals at same time or allow metal objects to touch Positive (+) terminal (A) and frame. NEVER Charge a FROZEN BATTERY! Battery Maintenance TA9 & TA10 Dumper 0803-3 December 2010...

  • Page 92: Jump Starting

    • The engine speed is reduced to minimum idle speed before disconnecting the jumper cables. 1. Machine Earth - Earth point should be made on the engine or chassis (F), away from the discharged battery (D). TA9 & TA10 Dumper 0803-3 December 2010...

  • Page 93: Engine Air Cleaner Servicing

    (C) must not be cleaned - it must be renewed when necessary. • Thoroughly clean air cleaner body (D) and sediment cup (A). Reassemble by reversing the above procedures. NOTICE Check Air Inlet System Daily for Air Leaks 515- 31a ic-001 TA9 & TA10 Dumper 0803-3 December 2010...

  • Page 94: Engine Oil

    MAX level (D). Replace the Checking or Changing the Oil filler cap (C). NOTICE Too much engine oil may cause damage to the engine 515- 96a 0803-9-003 0803-9-004 TA9 & TA10 Dumper 0803-3 December 2010...

  • Page 95: Engine Oil

    • See Checking Engine Oil Level section for refilling instructions. • Start the engine and check for oil leaks. NOTICE The engine oil filter should be replaced when changing the engine oil 0803-9-011 TA9 & TA10 Dumper 0803-3 December 2010...

  • Page 96: Engine Coolant

    Immediately. Antifreeze is corrosive to the skin. If accidentally spilled on to skin, it must be washed off immediately. Protective clothing and eye protection should be worn when handling antifreeze. 0803-9-002 0515-075a TA9 & TA10 Dumper 0803-3 December 2010 9-10...

  • Page 97: Hydraulic System

    • Use dirty containers for oil storage. • Use dirty containers or funnels for filling hydraulic system. • Store hydraulic components on the floor, in areas where welding or grinding is done, in a dirty environment etc. 9-11 TA9 & TA10 Dumper 0803-3 December 2010...

  • Page 98: Hydraulic System

    Minimum mark - Min (D) or above the Maximum mark - Max (C). Always Position Machine on Firm, Level Ground when Checking Fluid Levels  p0515-008 p0515-009a TA9 & TA10 Dumper 0803-3 December 2010 9-12...

  • Page 99: Hydraulic System

    (B). Refit the drain plug (A) and tighten. • Refill the hydraulic tank with the correct grade and quantity of hydraulic oil. See ‘Lubrication’ and ‘Hydraulic Oil - Adding’ sections.  0515-014 0515-012 9-13 TA9 & TA10 Dumper 0803-3 December 2010...

  • Page 100: Fuel System

    • When refuelling never leave the engine running • Ensure the engine is cool, the machine is in a well ventilated area and always use clean fuel from a clean container. 0803-9-006 0803-9-005 TA9 & TA10 Dumper 0803-3 December 2010 9-14...

  • Page 101: Brakes

    Failure to do so Could Result in Brake Failure 515- 91a 515-111a 9-15 TA9 & TA10 Dumper 0803-3 December 2010...

  • Page 102: Brakes

    • Turn handle nut (C) to bring the pin (D) central in the slot. Ensure All Personnel are Clear of the Area Before Retighten grub screw and replace plastic grip. Performing Brake Test Parking Brake pic-012 0801-9-044 TA9 & TA10 Dumper 0803-3 December 2010 9-16...

  • Page 103: Front And Rear Axles

    Contaminated Water / Fluids / Oils Must Be Disposed of Lubrication Points and Lubricants section for correct oil. Legally • Refit and tighten the filler plug (A) and level plug (B). 0803-9-008 9-17 TA9 & TA10 Dumper 0803-3 December 2010...

  • Page 104: Hubs

    • Add the specified oil, as required, through the plug hole until the oil begins to run out of the plug hole. See Lubrication Points and Lubricants section for correct oil. • Refit the plug and tighten. Hub Level TA9 & TA10 Dumper 0803-3 December 2010 9-18...

  • Page 105: Gearbox And Transfer Box

    Oil changes are best carried out when the transmission is thoroughly warm - NOT HOT! 0803-9-010 9-19 TA9 & TA10 Dumper 0803-3 December 2010...

  • Page 106: Gearbox And Transfer Box

    Checking Oil Level Drive the machine for approximately one minute. Stop the engine and check the gearbox oil level within one minute of stopping the engine. 0515-072a 515- 92a 0803-9-007 TA9 & TA10 Dumper 0803-3 December 2010 9-20...

  • Page 107: Wheels And Tyres

    S e e t h e S e r v i c e S c h e d u l e a n d t h e Te c h n i c a l SpecIfications Sections for Details 0803-9-009 9-21 TA9 & TA10 Dumper 0803-3 December 2010...

  • Page 108: Centre Pivot

    Seals (C) should be replaced in the event of damage. 0515-067b 0515-032b 515- 88a 515- 88a TA9 & TA10 Dumper 0803-3 December 2010 9-22...

  • Page 109: Rops

    Enclosure sheet metal cracks are repairable. Small cracks may be repairable. Consult the manufacturer. If damaged by a rollover, collision or fire consult the manufacturer. In all cases, when doubt exists, consult manufacturer. 9-23 TA9 & TA10 Dumper 0803-3 December 2010...

  • Page 110: Seat Belts

    If replacement of any part of the seat belt is indicated through maintenance guidelines below, the entire belt must be replaced, both retractor and buckle sides. Buckle casing broken eat-Ba TA9 & TA10 Dumper 0803-3 December 2010 9-24...

  • Page 111: Service Schedule

    Drain and replace engine coolant. 1000 Hours Check axle location bolts. Check centre pivot pin nut torque setting. Only Perform the Applicable Service Checks Above Thoroughly Clean the Machine BEFORE Performing ANY Service or Maintenance Tasks 9-25 TA9 & TA10 Dumper 0803-3 December 2010...

  • Page 112: Lubrication Schedule

    Lithium Grease - - Gr Li, NL GI 2 Transfer Box Shell Spirax A 80W/90 Centre Pivot Starplex All Purpose Grease EP2 Lithium Complex Grease - Gr Lic, NLGI 2 Front Axle and Hubs Shell Donax TD TA9 & TA10 Dumper 0803-3 December 2010 9-26...

  • Page 113: Lubrication Points

    Maintenance Lubrication Points 9-27 TA9 & TA10 Dumper 0803-3 December 2010...

  • Page 114: Long Term Storage

    Where possible recyclable materials should be separated out • Remove the battery and keep fully charged. and processed in accordance with local regulations using an authorised agent. • Leave the parking brake in the OFF position. TA9 & TA10 Dumper 0803-3 December 2010 9-28...

  • Page 115: Antifreeze

    If the machine is to be used in temperatures outside this range, maintain the correct concentration. consult the engine manufacturers or their handbook. Antifreeze (Ethylene Glycol) Concentration Freeze Protection Boil Protection -36ºC (-33ºF) 106ºC (223ºF) 9-29 TA9 & TA10 Dumper 0803-3 December 2010...
  • Page 116 Maintenance TA9 & TA10 Dumper 0803-3 December 2010 9-30...

  • Page 117: Specifications

    10 - Specifications TA9 and TA10 Four Wheel Drive Dumper...

  • Page 119: Dimensions

    (96.5) (170.5) (13.3) (99.7) (129.2) (139.3) (93.7) (98.4) (10747) 2,695 1,760 2,450 4,450 2,630 3.375 3,630 2,380 2,550 4,920 TA10 (106.1) (69.3) (17.3) (96.5) (174) (13.3) (103.5) (132.9) (142.9) (93.7) (100.4) (10847) 10-1 TA9 & TA10 Dumper 0803-4 July 2011...

  • Page 120: Data - Engine, Alternator And Battery

    4,140 (5.42) 5,053 (6.61) Data - Wheels and Tyres Tyre Pressures Model Tyre Specification/Capacity Wheel Nut Torque Front Rear 500/60 x 22.5 3.8 bar (55 psi) 2.2 bar (32 psi) 630 Nm TA10 TA9 & TA10 Dumper 0803-4 July 2011 10-2...

  • Page 121: Data - Antifreeze / Water Ratio Properties

    Work Cycle 0.529 rms 0.264 m/s ISO/TR 25398 Note: these values are for guidance only. Actual work site, operation and operator characteristics will have a large influence on actual values for specific circumstances. 10-3 TA9 & TA10 Dumper 0803-4 July 2011...

  • Page 122: Electric Circuits

    Solenoid - Engine fuel Engine glow plug Alternator Starter Solenoid - Starter Switch - Engine key start Circuit breakers Battery - 12v Battery isolator 8005-0833A 10000 - Electric Circuit, Key and Colour Codes TA9 & TA10 Dumper 0803-4 July 2011 10-4...
  • Page 123 Specifications Electric Circuit 10-5 TA9 & TA10 Dumper 0803-4 July 2011...
  • Page 124 Solenoid - Reverse drive Blue Solenoid - Forward drive Turquoise Accessory socket White Beacon Yellow Switch - Beacon Fuse - Inline 10amp Fuse - Inline 10amp Fuse - Inline 5amp Fuel Pump 8005-0833B TA9 & TA10 Dumper 0803-4 July 2011 10-6...
  • Page 125 Specifications Electric Circuit 10-7 TA9 & TA10 Dumper 0803-4 July 2011...
  • Page 126 Switch - Vehicle lights (A = OFF B = Marker Lights C = Head Lights) Blue Switch - Brake pressure (brake lights) Turquoise Flasher unit White Warning Light - Direction indicator Yellow 8005-0833C TA9 & TA10 Dumper 0803-4 July 2011 10-8...
  • Page 127 Specifications Electric Circuit 10-9 TA9 & TA10 Dumper 0803-4 July 2011...

  • Page 128: Hydraulic Circuit

    Pump 26.6 cc/rev Transmission Oil Cooler Services Oil Cooler Relief Valve 200 bar (2900psi) Control Valve Skip Raise/Lower Rams - Skip Steering Unit Ram - Steering Unit Filter Hydraulic Oil Reservoir TA9 & TA10 Dumper 0803-4 July 2011 10-10...
  • Page 129 Specifications Hydraulic Circuit 10-11 TA9 & TA10 Dumper 0803-4 July 2011...
  • Page 130 Specifications TA9 & TA10 Dumper 0803-4 July 2011 10-12...

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