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Terex Manuals
Construction Equipment
T300-1
Operator's manual
Terex T300-1 Operator's Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Introduction
Construction and Industrial Equipment Product Safety
T Nomenclature
Intended Use
Bulletin Distribution and Compliance
Contacting Manufacturer
Transfer of Machine Ownership
Safety
Safety Introduction
Alert System
General Safety
Safety Sign Locations
Safety Sign Maintenance
Workplace Safety
Effects of Wind Conditions
Lightning Storm
Temporary Interruption of Crane Operations
Resuming Crane Operations
Ending Crane Operations
Turning/Driving in Reverse
Parking the Vehicle
Lock out & Tag out
Access/Egress
Personal Safety
Seat Belts
Temperature Effects on Telescope and Boom Hoist Cylinders
Assembly
Erecting the Jib
Changing the Offset of the Jib
Extending and Retracting the Jib Pull-Out Section
Spooling Wire Rope on Drums
Cable Sockets
Hoist-Line Reeving
Counterweight Change - (T300-1 Only)
Description of Machine and Controls
Universal Symbol Identification
Carrier Controls and Instruments-EPA 2013 Engines
Carrier Controls and Instruments-EXPORT
Upper Controls and Instruments
Outrigger Controls-External (Streetside)
Side-Stow Jib
Inspection
Pre-Start Inspection
Suggested Hydraulic Crane Inspection Checklist
Daily Check (8 Hours)
Weekly Check (40 Hours)
Monthly Check (80 Hours)
Quarterly Checks (250 Hours)
Semiannual Checks (1000 Hours)
Annual Check (1500 - 2000 Hours)
Wire Rope Inspection Record
Mobile Crane Load Test Inspection
Operating Instructions
Regeneration Process for DD Series 60 - (T500-1 & T780 Only)
Cummins 2013 Engine- Overview of Operation
Fuel Warning
Aftertreatment Regeneration Lamp Behaviors
Regeneration Modes
Manual Regeneration Procedure
Operating the Unit
Operating the Engine
Starting the Engine-EPA 2010
Engine Cold Weather Operation
Jump Starting an Engine- Booster Cable Instructions
Unusual Operating Conditions
Making a Typical Lift
Arm and Hand Signals
Load Rating Chart Interpretation
On-Tires" Lift
On-Tires Load Rating Chart
Air-Ride Suspension
Remote Carrier Operation
Moving the Unit
Removable Counterweight (T500-1 & T780)
Drivers Tips-Cummins EPA 2013
Vehicular Operation
Transmission Operation
Traveling Around the Jobsite
Towing or Pushing Vehicle
Disassembly
Stowing the Jib
Transportation
Transporting the Crane
Instructions for Loading and Unloading
Maintenance
Engine Data-Tier 3 Export & EPA 2013
Maintenance Introduction
Crane Maintenence & Specification
Acronyms and Abbreviations
General Safety Instructions
Flow Diagram-Exhaust System
Engine & Cooling System Maintenence Schedule
Aftertreatment Diesel Exhaust Fluid Dosing Unit Filter
Engine Indicator Lamps
Aftertreatment Switch
Operating Characteristics with Aftertreatment Particulate Filter
Engine Indentification
Diesel Exhaust Fluid Specification
Filter Specification
Lubrication Charts
Operator Observation
Special Break-In Requirements for New Cranes
Machine Maintenance Checklist
Lubrication Introduction
Hydraulic Oil Requirements
Koehring Spec 805 Data
Grade Selection Chart
Premium Grade Anti-Wear Hydraulic Oils
Cable Lubrication Methods
Turntable and Swing Pinion
Swing Reducer
Power Steering Maintenance
Drive Shaft Maintenance
Brake System Maintenance
Air Dryer
Air System Maintenance
Tires
Slider Pads
Boom Lubrication
Swing Bearing Bolting Procedure
Engine Radiator Maintenance
Transmission Maintenance
Axle Maintenance
Tire Maintenance
Hydraulic System Maintenance
Hydraulic Hoses
Wire Rope and Reeving
Anti-Two Block System
Storage
Machine Storage
Engine Storage
Transmission Storage
Restoration to Service
Restoring Engine to Service
Restoring Transmission to Service
Chrome Cylinder Rod Storage
Specifications
Wire Rope Specification-T300-1, T500-1 & T780
Troubleshooting
Introduction
General Procedure
Hydraulics - General
Operator Controls
Power Steering
Front Axles
Steering Circuit
Rear Axles
Alternator
Starter
Engine Clutch
Brakes
Parking Brakes
Air Pressure
Swng Circuit
Boom Hoist Circuit
Telescope Circuit
Winch Circuit
Outrigger Circuit
Swing Pumps Circuit
Swing Circuit Control Valves
Swing Circuit Relief Valves
Fluid Motor
Cylinders
Cylinder Leakage
Excessive Heating of Oil in System
Electrical Controls
Propane Heater
Maintenance -Free Battery Testing
Two-Block System
Service / Parts
General Service Information
Outrigger Position Sensors
Torque Wrench Extensions
Welding Instructions
Outriggers
Rear Suspension
Front Axle
Rear Axle
Propellor Shaft & Universal Joints
Wheel and Rim Mounting
Engine Clutch Adjustment & Repair
Shift Control Adjustment
Steering and Power Steering
Swing Reducer
Pumps
Valve Adjustments
Rotary Manifold
Control Linkage Adjustment
Heaters & AC Systems
Electrical System Battery Check
Electrical System Collector Ring
Electrical System Voltmeter Diagnosis
Hydraulic Cylinder Maintenance
Chain Adjustment - 4-Section Boom
Boom Centering
Setting Proximity Sensors
Repairs-Adjustments-Remarks Log
Appendix
Conversion Tables
Average Weight of Materials
Torque Specs -SAE & Metric
California Proposition 65 Warning
Lead Warning - State of California
EPA / NHTSA Greenhouse Gas Standards Information - (T300 & T500 Only)
Greer Element VGA Operator's Manual
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O R I G I N A L I N S T R U C T I O N S
2 0 1 3 O N - H I G H WA Y & E X P O R T T I E R 3
T 3 0 0 - 1 / T 5 0 0 - 1 / T 7 8 0
O p e r a t o r ' s Ma n u a l
R e v i s e d : J a n u a r y 2 0 1 5
1 2 2 6 1 - 6 8 3
Table of
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This manual is also suitable for:
T500-1
T780
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