Related Manuals for Terex TA9
Summary of Contents for Terex TA9
- Page 1 TA9 & TA10 Tier 4 Interim SITE DUMPER Operations Manual Issue Date: 01-June-2014 Language: English Revision No.: Reference No.: 1203 Original Instructions...
- Page 2 Terex Construction Central Boulevard Prologis Park Coventry CV6 4BX England +44 (0)24 7633 9400 +44 (0)24 7633 9500 Email:sales@terex.com www.terex.com Serial Number Year of Construction Date of Delivery Dealer Stamp Notice...
- Page 3 Record of Revisions Record of Revisions Revision Number Reason for Change Date Original Issue 1-October-2013 Legal Entity changed 1-January-2014 Instructions for starting after fuel filter replacement added 1-June-2014 Operations Manual United Kingdom 1-June-2014 TA9 & 10 Tier 4 Page 1-1...
- Page 4 Record of Revisions Intentionally Left Blank 1-June-2014 United Kingdom Operations Manual Page 2 -2 TA9 & 10 Tier 4...
-
Page 5: Table Of Contents
2.17 Overturning ..................... 2.11 2.18 Safety Signs ................... 2.11 Safety Sign Symbols ................2.12 Safety Sign Location - ISO ..............2.14 Safety Sign Location - ANSI .............. 2.16 Operations Manual United Kingdom 1-June-2014 TA9 & 10 Tier 4 Page B 1... - Page 6 Table of Contents Technical Data Dimensions ....................3.1 (1) TA9 & 10 ....................3.1 Turning Circle ...................3.2 Data ......................3.3 Noise Emissions ..................3.5 Vibration Levels ..................3.5 Description TA Dumper - Forward Tip Skip ..............4.1 TA Dumper ....................4.2 Description ....................4.2 Skip ......................4.2 Engine ....................4.2 Chassis ....................4.3...
- Page 7 To Check the Coolant Level ..............9.6 To Add Coolant ..................9.6 9.10 Engine Oil ....................9.7 To Check the Engine Oil Level ............9.7 To Add Oil .................... 9.8 Operations Manual United Kingdom 1-June-2014 TA9 & 10 Tier 4 Page B 3...
- Page 8 Machine will not steer .................10.2 Skip will not tip ...................10.2 10.4 Starting the Engine After Fuel Filter Replacement........10.2 11. Recovery 11.1 In the Event of a Breakdown ..............11.1 1-June-2014 United Kingdom Operations Manual Page B 4 TA9 & 10 Tier 4...
- Page 9 12.4 Disposal ....................12.2 12.5 Disposal of Used Batteries ..............12.2 Glossary of Terms Appendix 1 - Electrical Diagrams Appendix 2 - Hydraulic Diagrams Appendix 3 - Fuel System Diagram Operations Manual United Kingdom 1-June-2014 TA9 & 10 Tier 4 Page B 5...
- Page 10 Table of Contents 1-June-2014 United Kingdom Operations Manual Page B 6 TA9 & 10 Tier 4...
-
Page 11: Introduction Important Information
Introduction Important Information TEREX appreciates your choice of our product for your application. Our number one priority is user safety which is best achieved by our joint efforts. We feel you can make a major contribution to safety if, you as the machines user: •... -
Page 12: Identification Plate
Figure 1.2 - Vehicle Identification Number Plate Location VIN Plate You are advised to keep a record of your machines VIN number and the information recorded on the plate in a safe place. 1-January-2014 United Kingdom Operations Manual Page 1 - 2 TA9 & 10 Tier 4... - Page 13 Introduction 1 Terex United GB Ltd, Central Boulevard, Prologis Park, Coventry, CV6 4BX, England VIN NUMBER: MODEL: WEIGHT (UNLADEN): PAYLOAD: ENGINE POWER: YEAR OF MANUFACTURE: MODEL YEAR: 8001-1567 COV 00030-1 Figure 1.3 - Vehicle Identification Plate Information Company Address Vehicle Identification Number...
-
Page 14: Warranty Registration
Introduction 1 Warranty Registration Your dealer will have registered you as the owner with Terex at the time of sale. Should you have any queries please consult your dealer in the first instance. Warranty Full terms and conditions of the machines warranty will be found in the warranty certificate included in or accompanying this manual. - Page 15 Commercial Name: Same as Model /Type Terex GB Limited hereby declares that the above piece of machinery is in conformity with the relevant provisions of the Machinery Directive 2006/42/ EC Terex GB Limited hereby declares that the above piece of machinery is in conformity with the provisions of the following other EC-directives: Noise - Equipment Used Outdoors (2000/14/EC), Emissions - Non-Road Engines (97/68/EC) and Electromagnetic Compatibility (2004/108/EC).
-
Page 16: California Proposition
• For any product modifications to your machine. • To report an accident involving Terex equipment. • Product applications and safety. • Standards and regulations compliance. • To report change of ownership or ownership details (if not reported to a Terex dealer). 1-January-2014 United Kingdom Operations Manual Page 1 - 6 TA9 &... -
Page 17: Transfer Of Machine Ownership
1.13 Transfer of Machine ownership If you sell or otherwise dispose of your machine you must tell your dealer or otherwise Terex.:- • The name and address of the new owner • The model and VIN number of the machine •... - Page 18 Introduction 1 Intentionally Left Blank 1-January-2014 United Kingdom Operations Manual Page 1 - 8 TA9 & 10 Tier 4...
-
Page 19: Safety
CAUTION - (Always used with a safety alert symbol and black letters on a yellow background) Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. Operations Manual United Kingdom 1-October-2013 TA9 & 10 Tier 4 Page 2 - 1... -
Page 20: Personal Protective Equipment (Ppe)
Seat Belt The seat belt Clothing clothing must must be worn be worn at all at all times times when when operating this operating this equipment. equipment 1-October-2013 United Kingdom Operations Manual Page 2 - 2 TA9 & 10 Tier 4... - Page 21 Safety boots Glasses glasses must must be worn be worn at all at all times to times to prevent injury. prevent eye injury from flying objects. Operations Manual United Kingdom 1-October-2013 TA9 & 10 Tier 4 Page 2 - 3...
-
Page 22: General Safety Information
• Stop the engine before refuelling, if there is a spillage mop it up and do not start the engine until it has been done. 1-October-2013 United Kingdom Operations Manual Page 2 - 4 TA9 & 10 Tier 4... - Page 23 • Keep footplates and steps free from dirt, oil, snow, ice etc. • Check seat belts daily. YOU MUST ALWAYS WEAR A SEAT BELT WHEN OPERATING THE MACHINE. Operations Manual United Kingdom 1-October-2013 TA9 & 10 Tier 4 Page 2 - 5...
-
Page 24: Seat Belt
Do NOT modify or attach items to the ROPS without the manufacturers approval. Do NOT use the ROPS as an attachment point for towing or pulling equipment. 1-October-2013 United Kingdom Operations Manual Page 2 - 6 TA9 & 10 Tier 4... -
Page 25: Lockout And Tag Out
Make sure the area is well ventilated to prevent the risk of explosion from a build up of hydrogen. Frozen Battery Electrolyte Batteries with frozen electrolyte may explode if used or charged. Never 'jump start' a machine with a frozen battery. Operations Manual United Kingdom 1-October-2013 TA9 & 10 Tier 4 Page 2 - 7... -
Page 26: Fires
• Note the following when removing engine oil from the skin. • Wash skin thoroughly with soap and water. Using a nail brush will help. • Use special hand cleansers to help clean dirty hands. 1-October-2013 United Kingdom Operations Manual Page 2 - 8 TA9 & 10 Tier 4... -
Page 27: First Aid - Oil
Always drive up and reverse down inclines (Figure 2.1). Do not attempt to drive down inclines there is a serious risk of overturning. OV00405 Figure 2.1 - Ascending or Descending Gradients Operations Manual United Kingdom 1-October-2013 TA9 & 10 Tier 4 Page 2 - 9... -
Page 28: Maximum Gradient
Site management are responsible for planning driveways around the site which will prevent the machine from experiencing excessive slopes, soft ground or having to drive over edges 1-October-2013 United Kingdom Operations Manual Page 2 - 10 TA9 & 10 Tier 4... -
Page 29: Overturning
-DO NOT use solvent based cleaners as they will damage safety sign material. ALL safety signs listed must be present on the machine and must be legible. Operations Manual United Kingdom 1-October-2013 TA9 & 10 Tier 4 Page 2 - 11... -
Page 30: Safety Sign Symbols
Avoidance: Do not drive across slopes exceeding 11°. Hazard : Crushing Avoidance: Insert skip cylinder safety lock/ support Hazard: Burn Avoidance: Keep clear of hot surfaces 1-October-2013 United Kingdom Operations Manual Page 2 - 12 TA9 & 10 Tier 4... - Page 31 Avoidance: Turn the machine off and remove the key. Fit articulation lock Hazard : Crushing Avoidance: Fit articulation lock before lifting Use equipment rated for lifting the stated weight. ?000KG Operations Manual United Kingdom 1-October-2013 TA9 & 10 Tier 4 Page 2 - 13...
-
Page 32: Safety Sign Location - Iso
Safety 2 Safety Sign Location - ISO Figure 3-4 - Safety Sign Location - ISO COV00514 1-October-2013 United Kingdom Operations Manual Page 2 - 14 TA9 & 10 Tier 4... - Page 33 Safety - Crush Hazard - Fit Articulation Lock Safety - Crush Hazard Information - Tie Down Scheme Safety - Crush Hazard - Fit Skip Prop Information - Tyre Pressure Front Operations Manual United Kingdom 1-October-2013 TA9 & 10 Tier 4 Page 2 - 15...
-
Page 34: Safety Sign Location - Ansi
Safety 2 Safety Sign Location - ANSI Figure 3.5 - Safety Sign Location - ANSI 1-October-2013 United Kingdom Operations Manual Page 2 - 16 TA9 & 10 Tier 4... - Page 35 Safety 2 Table 2.3 - Safety Signs - ANSI Remarks Operations Manual United Kingdom 1-October-2013 TA9 & 10 Tier 4 Page 2 - 17...
- Page 36 Safety 2 Intentionally Left Blank 1-October-2013 United Kingdom Operations Manual Page 2 - 18 TA9 & 10 Tier 4...
-
Page 37: Technical Data Dimensions
(96.4) (176.5) (22.0) (47.3) (31.9) (109.1) (98.5) (10,516 lb) TA10 3635 3416 2450 4530 1219 2810 2550 (143.1) (134.4) (96.4) (178.3) (21.1) (47.9) (33.7) (110.6) (100.3) Operations Manual United Kingdom 1-October-2013 TA9 & 10 Tier 4 Page 3 - 1... -
Page 38: Turning Circle
Technical Data 3 Turning Circle COV00007 Figure 3.3 - Turning Circle Table 3.3 - Turning Circle Turning Circle - mm (in) TA10 11988 (472.0 in) 12022 (473.3 in) 1-October-2013 United Kingdom Operations Manual Page 3 - 2 TA9 & 10 Tier 4... -
Page 39: Data
Tank Capacity 50.0 Litres (13 US Gal) Pump Casappa PLP20.25S0-0751-HBH/GC-N-2P Flow 59.8 L/Min (15.7 US Gal/Min) Working Pressure 172 bar (2494 psi) 210 bar (3045 psi) Operations Manual United Kingdom 1-October-2013 TA9 & 10 Tier 4 Page 3 - 3... - Page 40 2064 litres (2.7 yd. 2446 litres (3.2 yd. Struck Level 3899 litres (5.1 yd. 4128 litres (5.4 yd. Heaped 4587 litres (6.0 yd. 5046 litres (6.6 yd. 1-October-2013 United Kingdom Operations Manual Page 3 - 4 TA9 & 10 Tier 4...
-
Page 41: Noise Emissions
ISO/TR 25398 Note: these values are for guidance only. Actual work site, operation and operator characteristics will have a large influence on actual values for specific circumstances. Operations Manual United Kingdom 1-October-2013 TA9 & 10 Tier 4 Page 3 - 5... - Page 42 Technical Data 3 Intentionally Left Blank 1-October-2013 United Kingdom Operations Manual Page 3 - 6 TA9 & 10 Tier 4...
-
Page 43: Description Ta Dumper - Forward Tip Skip
Description 4 Description TA Dumper - Forward Tip Skip COV00547 Figure 4.1 - TA9 - Front Operations Manual United Kingdom 1-October-2013 TA9 & 10 Tier 4 Page 4 - 1... -
Page 44: Ta Dumper
There are 2 models in the range; the TA9 (9 tonne) and TA10 (10 tonne). Skip Both models in the range have a load carrying skip located over the front axle, ahead of the driver and discharge their load to the front of the machine. -
Page 45: Chassis
This prevents the skip from lowering accidentally and causing injury. Do not reach or work under a raised skip without the support fitted. Operations Manual United Kingdom 1-October-2013 TA9 & 10 Tier 4 Page 4 - 3... -
Page 46: Chassis
The tank is fitted with a suction strainer, an oil level gauge, and a filler/breather cap. The pressure is set at 172 bar (2495 psi) on TA9 machines and 210 bar (3045 psi) on TA10 machines The system is protected by a relief valve in the control valve that is set at the same pressure. -
Page 47: Battery Isolator
After stopping the engine a period of 2 minutes must elapse before turning the key OFF position. Failure to follow this instruction will damage the ECU. Operations Manual United Kingdom 1-October-2013 TA9 & 10 Tier 4 Page 4 - 5... -
Page 48: Circuit Breakers & Audible Warning
• Coolant temperature exceeds a predetermined level. • Low coolant level. If buzzer sounds when engine is running - STOP THE ENGINE IMMEDIATELY and investigate the fault. 1-October-2013 United Kingdom Operations Manual Page 4 - 6 TA9 & 10 Tier 4... -
Page 49: Control Panel And Switch Functions
Warning Light - Air Filter/Fuel Filter Blocked Instruction - Horn Instruction - Gear Change Lever Instruction - Forward/Reverse Switch Warning Light - Charge Air Temperature Circuit Breaker - Engine Electrical System Operations Manual United Kingdom 1-October-2013 TA9 & 10 Tier 4 Page 4 - 7... - Page 50 If the light fails to perform this function, do not use the machine until the cause has been rectified. 1-October-2013 United Kingdom Operations Manual Page 4 - 8 TA9 & 10 Tier 4...
- Page 51 Warning Light - This light will come on if the fuel filter is Fuel Filter Blocked blocked. Stop the engine immediately. Investigate the fault. Operations Manual United Kingdom 1-October-2013 TA9 & 10 Tier 4 Page 4 - 9...
- Page 52 (marker) lights and the registration plate lights to come on. Turning the switch to the next position (C) will cause the main headlights to come on. 1-October-2013 United Kingdom Operations Manual Page 4 - 10 TA9 & 10 Tier 4...
-
Page 53: Hour Meter
It has a removable key for security. With the key removed a weatherproof cover protects the switch from damage. COV00429 Figure 4.8. - Start/Stop Switch Operations Manual United Kingdom 1-October-2013 TA9 & 10 Tier 4 Page 4 - 11... -
Page 54: Forward/Reverse Switch
4.13 Highway Lighting (When Fitted) The lighting is controlled by a 3 position switch, Figure 4.10. refers. COV00431 Temp Figure 4.10. - Light Switch Lighting Switch. 1-October-2013 United Kingdom Operations Manual Page 4 - 12 TA9 & 10 Tier 4... -
Page 55: Direction Indicators
Front Light Unit Each front light unit contains a head light, side light and indicator light. Figure 4.12. refers. COV00397 Figure 4.12. - Front Light Unit Headlight Operations Manual United Kingdom 1-October-2013 TA9 & 10 Tier 4 Page 4 - 13... -
Page 56: Rear Light Unit
The beacon is provided to warn people of the machines presence, Figure 4.14. refers. A mounting for the beacon is located on the ROPS. The beacon is controlled by a switch. COV00395 Figure 4.14. - Obstruction Beacon 1-October-2013 United Kingdom Operations Manual Page 4 - 14 TA9 & 10 Tier 4... -
Page 57: Foot Brake And Throttle Pedals
To slow the machine and apply the brakes press the brake pedal. COV00399 Figure 4.16. - Driving Controls Brake Pedal Throttle Pedal Gear Selector Lever Operations Manual United Kingdom 1-October-2013 TA9 & 10 Tier 4 Page 4 - 15... -
Page 58: Gear Selector Lever
A lever to the side of the drivers seat; Figure 4.19. refers activates a calliper operating on a disc on the output shaft of the gearbox to provide braking. 1-October-2013 United Kingdom Operations Manual Page 4 - 16 TA9 & 10 Tier 4... -
Page 59: Tow Hitch
COV00407 Figure 4.20. - Tow Hitch Operations Manual United Kingdom 1-October-2013 TA9 & 10 Tier 4 Page 4 - 17... - Page 60 • Always secure the towing pin with the grip clip once the trailer is attached. WARNING The dumper must not be used as a towing vehicle on the public highway. 1-October-2013 United Kingdom Operations Manual Page 4 - 18 TA9 & 10 Tier 4...
-
Page 61: Transportation
The parking brake will be inoperative when the drive shaft is disconnected. Operations Manual United Kingdom 1-October-2013 TA9 & 10 Tier 4 Page 5 - 1... -
Page 62: Articulation Lock
It may be necessary to move the steering wheel slightly to align the holes Re fit the pin through the holes and secure with the grip clip. 1-October-2013 United Kingdom Operations Manual Page 5 - 2 TA9 & 10 Tier 4... -
Page 63: Tie Down Points
Tie Down Point The rear towing eye is utilized as the rear tie down point. COV00407 Figure 5.3 - Rear Tie Down Point Towing Eye R Clip Operations Manual United Kingdom 1-October-2013 TA9 & 10 Tier 4 Page 5 - 3... -
Page 64: Tie Down
When using this method nail blocks/chocks at the front, rear and outside of each wheel to prevent movement. COV00050 Figure 5.6 - Alternative Tie Down Method 1-October-2013 United Kingdom Operations Manual Page 5 - 4 TA9 & 10 Tier 4... -
Page 65: Initial Setup And Adjustments Delivery Checks
It is prohibited to use a machine without the ROPS installed in the work position. COV00410 Figure 6.1 - ROPS Set Up Linch Pin Locking Pin Operations Manual United Kingdom 1-October-2013 TA9& 10 Tier 4 Page 6 - 1... -
Page 66: Start Up
• Check if the skip tips and lowers. • Park up the machine and stop the engine. • Report and have rectified any faults before placing machine into service. 1-October-2013 United Kingdom Operations Manual Page 6 - 2 TA9 & 10 Tier 4... -
Page 67: Standard Operating Procedures
It is prohibited to use this machine without the ROP’s locked in the work position. Refer to figure COV00410 Figure 7.1. - ROPS pins Locking Pin Linch Pin Operations Manual United Kingdom 1-June-2014 TA9 & 10 Tier 4 Page 7 - 1... -
Page 68: To Lower The Rop's For Transport
3 points of contact at all times; either 2 hands and 1 foot or 2 feet and 1 hand. Never jump from the machine. COV00516 Figure 7.2 - Machine Access Points Grab Handles Access Steps 1-June-2014 United Kingdom Operations Manual Page 7 - 2 TA9 & 10 Tier 4... -
Page 69: Seat
When the lever is released the seat is locked in position. COV00091 Figure 7.4. - Seat Adjustment Fore and aft adjustment Weight adjustment knob Scale Pointer Operations Manual United Kingdom 1-June-2014 TA9 & 10 Tier 4 Page 7 - 3... - Page 70 When the lever is released the seat is locked in the selected position. COV00092 Figure 7.5. - Back Rest Angle Adjustment Lever 1-June-2014 United Kingdom Operations Manual Page 7 - 4 TA9 & 10 Tier 4...
-
Page 71: Seat Belt
Failure to wear a seat belt or keep the belt in good working order may result in death or serious injury. Operations Manual United Kingdom 1-June-2014 TA9 & 10 Tier 4 Page 7 - 5... -
Page 72: To Start The Engine
Do Not crank engines for more than 20 seconds - allow 1 minute between starting attempts. Never engage the starter motor when the engine is running. 1-June-2014 United Kingdom Operations Manual Page 7 - 6 TA9 & 10 Tier 4... -
Page 73: To Stop The Engine
Press and hold the interrupt button on the gear selector lever. Move the gear selector to the gear required. Release the interrupt button. Gently press the accelerator pedal to increase speed if necessary. Operations Manual United Kingdom 1-June-2014 TA9 & 10 Tier 4 Page 7 - 7... -
Page 74: To Stop The Machine
Gradients in the Safety Section of this manual. CAUTION A suitable low gear must be selected prior to descending a gradient. If in doubt select first gear. 1-June-2014 United Kingdom Operations Manual Page 7 - 8 TA9 & 10 Tier 4... -
Page 75: Loading The Skip
Make sure the area is clear of bystanders. Push the control lever forwards (A) towards the front of the machine; the skip will tip and the load will be discharged. Operations Manual United Kingdom 1-June-2014 TA9 & 10 Tier 4 Page 7 - 9... -
Page 76: To Lower The Skip
Stop the engine and remove the start key. Access the engine bay, turn the battery isolator to OFF and remove the isolator key. Close the engine bay door, lock and remove the key. 1-June-2014 United Kingdom Operations Manual Page 7 - 10 TA9 & 10 Tier 4... -
Page 77: Emergency Operating Procedures
• The “jumper” cables are of sufficient capacity to carry the starting current. It is necessary to remove the floor plate to gain access to the battery - see Battery Access in Maintenance section. Operations Manual United Kingdom 1-October-2013 TA9 & 10 Tier 4 Page 8 - 1... - Page 78 Remove the negative jump lead from the slave battery. Carefully remove the positive jump lead from the machines battery. Remove the positive jump lead from the slave battery. 1-October-2013 United Kingdom Operations Manual Page 8 - 2 TA9 & 10 Tier 4...
-
Page 79: Maintenance And Lubrication General Information
• OIL - Refer to Safety Section BEFORE handling oil and other lubricants and observe and adhere to all the warnings and precautions listed. Avoid skin contact with used oils and lubricants. Operations Manual United Kingdom 1-October-2013 TA9 & 10 Tier 4 Page 9 - 1... -
Page 80: Cleaning The Machine
DANGER NEVER reach or work under a raised skip unless a prop or similar method of supporting the skip safely is fitted. 1-October-2013 United Kingdom Operations Manual Page 9 - 2 TA9 & 10 Tier 4... -
Page 81: Articulation Lock
DANGER Failure to fit the articulation lock could cause a pinch point or trap that will result in death or serious injury. Operations Manual United Kingdom 1-October-2013 TA9 & 10 Tier 4 Page 9 - 3... -
Page 82: To Fit The Articulation Lock
Remove the grip clip and pin securing the bar in its storage position. Pivot the lock bar round until it lines up with the holes in the chassis. Refit the pin and secure with the grip clip. 1-October-2013 United Kingdom Operations Manual Page 9 - 4 TA9 & 10 Tier 4... -
Page 83: Floor Plate Removal
To gain access to the battery and other components it may be necessary to remove the floor plate and steering hose cover - Figure 9.3 refers. COV00526 Figure 9.3. - Floor Plate Removal Floor Plate Steering Hose Cover Operations Manual United Kingdom 1-October-2013 TA9 & 10 Tier 4 Page 9 - 5... -
Page 84: Engine Coolant
Add the correct grade of coolant until it is level with the mark on the decal. Refit the filler cap and run the engine and check for leaks. 1-October-2013 United Kingdom Operations Manual Page 9 - 6 TA9 & 10 Tier 4... -
Page 85: Engine Oil
To Check the Engine Oil Level Refer to Figure 9.6 The machine must be on firm, level ground when checking levels. COV00424 Figure 9.6 - Engine Oil Dipstick Engine Dip Stick Operations Manual United Kingdom 1-October-2013 TA9 & 10 Tier 4 Page 9 - 7... -
Page 86: To Add Oil
Oil is added through the filler cap - Figure 9.8 refers. Refer to the lubrication for the recommended grade of oil. COV00421 Figure 9.8 - Engine Oil Filler Filler Cap 1-October-2013 United Kingdom Operations Manual Page 9 - 8 TA9 & 10 Tier 4... -
Page 87: Synchro Shuttle Gearbox
With the oil warm the level should be between MIN and MAX on the dipstick Figure 9.10. refers. COV00415 Figure 9.10. - Dipstick MIN and MAX Marks. MAX Mark MIN Mark Operations Manual United Kingdom 1-October-2013 TA9 & 10 Tier 4 Page 9 - 9... -
Page 88: To Check The Level
A description of the hydraulics is contained in section 4 of this manual. Hydraulic diagrams will be found in Appendix 2. A filler/dipstick is provided on top of the tank - Refer to Figure 9.11. 1-October-2013 United Kingdom Operations Manual Page 9 - 10 TA9 & 10 Tier 4... -
Page 89: To Check The Hydraulic Oil Level
Remove the dipstick again and check the oil level, it should be between MIN and MAX If the oil is below the MIN mark add oil of the correct grade. Operations Manual United Kingdom 1-October-2013 TA9 & 10 Tier 4 Page 9 - 11... -
Page 90: To Add Hydraulic Oil
Remove the filler cap and add the correct grade of fuel until it reaches the FULL mark on the level gauge. Replace the filler cap. Clean up any spilt fuel. 1-October-2013 United Kingdom Operations Manual Page 9 - 12 TA9 & 10 Tier 4... -
Page 91: Braking System
Clean the area around the filler cap. Remove filler cap and add fluid up to the level mark at the base of the filler neck. Replace access cover. Operations Manual United Kingdom 1-October-2013 TA9 & 10 Tier 4 Page 9 - 13... -
Page 92: Parking Brake Test
If the machine moves abort the test immediately and have the adjustment rechecked. WARNING Make sure all personnel are clear of the area before performing the parking brake test. Danger of the machine moving unexpectedly. 1-October-2013 United Kingdom Operations Manual Page 9 - 14 TA9 & 10 Tier 4... -
Page 93: Maintenance Schedule
Maintenance 9 9.15 Maintenance Schedule Service engineers should, if necessary, refer to the Maintenance Manual for the machine which is available from Terex or your local dealer. Service Schedule Period Operation Responsibility 10 Hours Engine Oil - Check Level Operator Coolant - Check Level “... - Page 94 Cooling System - Drain and Replace Coolant “ 4000 Hours As 2000 Hours Plus:- Service Engineer Aftercooler Core - Clean/Test “ Table 9.1. - Service Schedules (Continued) 1-October-2013 United Kingdom Operations Manual Page 9 - 16 TA9 & 10 Tier 4...
-
Page 95: Fluids And Lubricants
Recommended Lubricant:- Shell Spirax A 80W/90 Axles Recommended Lubricant:- Shell Donax TD Brake Reservoir Recommended Fluid:- Shell Tellus T46 Hydraulic System Recommended Fluid:- Shell Tellus T46 Operations Manual United Kingdom 1-October-2013 TA9 & 10 Tier 4 Page 9 - 17... -
Page 96: Engine Coolant
Front Rear Fuel Hydraulic Brake Cooling Sump Axle inc Axle inc Tank Tank System System hubs hubs 13.0 67.0 50.0 14.4 Table 9.4. - Fluid Capacities 1-October-2013 United Kingdom Operations Manual Page 9 - 18 TA9 & 10 Tier 4... -
Page 97: Troubleshooting
Battery defective or discharged (flat). Check circuit breaker has not “tripped”. Charge warning light remains On with engine running Check if fan belt is loose or missing. Operations Manual United Kingdom 1-June-2014 TA9 & 10 Tier 4 Page 10 - 1... -
Page 98: Lights And Direction Indicators Do Not Work
NOTE:- If the engine is cranked or started with excessive air in the HP system or pump serious damage can occur. In this case Deutz warranty liability is invalid. 1-June-2014 United Kingdom Operations Manual Page 10 - 2 TA9 & 10Tier 4... -
Page 99: Recovery
Only use the rear towing eye to tow the machine. DO NOT use the front tie down points.. Operations Manual United Kingdom 1-October-2013 TA9 & 10 Tier 4 Page 11 - 1... - Page 100 Recovery 11 Intentionally Left Blank 1-October-2013 United Kingdom Operations Manual Page 11 - 2 TA9 & 10 Tier 4...
-
Page 101: Storage, Decommissioning And Disposal
• Make sure the battery has remained fully charged and re-connect to the machine. • Carry out all measures for putting the engine back into use described in the engine manufacturers manual. • Check all other fluid levels. Operations Manual United Kingdom 1-October-2013 TA9 & 10 Tier 4 Page 12 - 1... -
Page 102: Disposal
When the battery reaches the end of its usual life it must be removed from the machine and recycled in an approved way in accordance with local environmental regulations. This service is usually operated by battery vendors. Machine users that cannot find a suitable battery recycling facility should contact Terex for assistance. 1-October-2013... -
Page 103: Glossary Of Terms
Transfer Box - Device to transmit engine power to the front and rear axles. VIN Plate - Plate fixed to the machine recording the serial number and other identifying information. Operations Manual United Kingdom 1-October-2013 TA9 & 10 Tier 4 Page 13 -1... - Page 104 13 Glossary of Terms Intentionally Left Blank 1-October-2013 United Kingdom Operations Manual Page 13 -2 TA9 & 10 Tier 4...
-
Page 105: Appendix 1 - Electrical Diagrams
Appendices Appendix 1 - Electrical Diagrams Operations Manual United Kingdom 1-October-2013 TA9 & 10 Tier 4 Page 1... - Page 106 Appendices COV005003 Electrical Diagram 1 1-October-2013 United Kingdom Operations Manual Page 2 TA9 & 10 Tier 4...
- Page 107 PK - Pink Starter Motor BN - Brown Starter Solenoid Relay - Starter Motor - Fitted to Engine Key Switch Engine Block Battery Isolator Battery 12v Circuit Breaker Operations Manual United Kingdom 1-October-2013 TA9 & 10 Tier 4 Page 3...
- Page 108 Appendices 8000 3437 8000 3437 T124507 COV00504 Electrical Diagram 2 1-October-2013 United Kingdom Operations Manual Page 4 TA9 & 10 Tier 4...
- Page 109 Audible Warning GN - Green Hour Meter BU - Blue GY - Grey OR - Orange BK - Black PU - Purple PK - Pink BN - Brown Operations Manual United Kingdom 1-October-2013 TA9 & 10 Tier 4 Page 5...
- Page 110 Appendices T118120 8000 3437 COV00505 Electrical Diagram 3 1-October-2013 United Kingdom Operations Manual Page 6 TA9 & 10 Tier 4...
- Page 111 Solenoid - Drive forward BU - Blue Horn Button GY - Grey Horn OR - Orange BK - Black PU - Purple PK - Pink BN - Brown Operations Manual United Kingdom 1-October-2013 TA9 & 10 Tier 4 Page 7...
- Page 112 Appendices COV00506 Electrical Diagram 4 1-October-2013 United Kingdom Operations Manual Page 8 TA9 & 10 Tier 4...
- Page 113 GN - Green Analogue Sensor on Throttle Pedal BU - Blue GY - Grey OR - Orange BK - Black PU - Purple PK - Pink BN - Brown Operations Manual United Kingdom 1-October-2013 TA9 & 10 Tier 4 Page 9...
- Page 114 Appendices COV00507 Electrical Diagram 5 1-October-2013 United Kingdom Operations Manual Page 10 TA9 & 10 Tier 4...
- Page 115 BK - Black Actuator MPROP PU - Purple Injector - Cyl 4 PK - Pink Injector - Cyl 3 BN - Brown Injector - Cyl 2 Injector - Cyl 1 Operations Manual United Kingdom 1-October-2013 TA9 & 10 Tier 4 Page 11...
- Page 116 Appendices COV00508 Electrical Diagram 6 - Highway Lighting Option 1-October-2013 United Kingdom Operations Manual Page 12 TA9 & 10 Tier 4...
- Page 117 Rear Light Assembly - RH BK - Black Rear Light Assembly - LH PU - Purple Circuit Breaker PK - Pink Ignition Feed on Dash Harness BN - Brown Operations Manual United Kingdom 1-October-2013 TA9 & 10 Tier 4 Page 13...
- Page 118 Appendices Intentionally Left Blank 1-October-2013 United Kingdom Operations Manual Page 14 TA9 & 10 Tier 4...
-
Page 119: Appendix 2 - Hydraulic Diagrams
Appendices Appendix 2 - Hydraulic Diagrams Operations Manual United Kingdom 1-October-2013 TA9 & 10 Tier 4 Page 15... - Page 120 Appendices COV005 Hydraulic Diagram - TA9 & 10 1-October-2013 United Kingdom Operations Manual Page 16 TA9 & 10 Tier 4...
- Page 121 Engine - Deutz TCD3.6 Gearbox Pump - 26cc/rev (59.8 L/Min) Engine Mounted Transmission Cooler Hydraulic System Cooler Check Valve - 10 Bar (Fitted to Chassis) Steering Cylinder Steering Unit Operations Manual United Kingdom 1-October-2013 TA9 & 10 Tier 4 Page 17...
- Page 122 Appendices Intentionally Left Blank 1-October-2013 United Kingdom Operations Manual Page 18 TA9 & 10 Tier 4...
-
Page 123: Appendix 3 - Fuel System Diagram
Appendices Appendix 3 - Fuel System Diagram Operations Manual United Kingdom 1-October-2013 TA9 & 10 Tier 4 Page 19... - Page 124 Appendices COV005 Fuel System Diagram 1-October-2013 United Kingdom Operations Manual Page 20 TA9 & 10 Tier 4...
- Page 125 Appendices Engine Fuel Return Main Filter - Fuel In (Engine Mounted) Lift Pump (Chassis Mounted) Water Separator Fuel Tank Fuel Cooler (Part of Cooling Pack) Operations Manual United Kingdom 1-October-2013 TA9 & 10 Tier 4 Page 21...
- Page 126 Appendices Intentionally Left Blank 1-October-2013 United Kingdom Operations Manual Page 22 TA9 & 10 Tier 4...
- Page 127 Terex Construction Party that manufactured or sold the equipment, to have been defective in manufacture or materials. Such parts shall be provided at no cost to the owner, FCA the Terex Construction Party parts facility from which the parts were purchased.
- Page 128 June 2014 United Kingdom Warranty Certificate Page GB - 2...
- Page 130 Terex Construction, Central Boulevard, Prologis Park, Coventry CV6 4BX, England Tel: + 44 (0)24 7633 9400 Fax: + 44 (0)24 7633 9500 Email: sales@terex.com...