Table of Contents
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Operators Instruction Book
TV800, TV800H, TV900
Tandem Vibratory Roller
Kubota Engine - Poclain Drive Motors
Publication No. 0102GB-5 April 2011
For Machines with Danfoss Drive Motors Refer to 0102GB-4 - August 2010
Original Instructions
WARNING
Noise Level at Drivers Ear
Exceeds 85dB(A)
CALIFORNIA
Dealer Stamp
Proposition 65 Warning
Battery posts, terminals and related accessories
contain lead and lead compounds, chemicals
known to the State of California to cause cancer
and reproductive harm. Wash hands after
handling.
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents
are known to the State of California to cause
cancer, birth defects, and other reproductive harm.
TEREX, Central Boulevard, ProLogis Park, Coventry CV6 4BX, England
Tel.: +44 (0)2476 339400 - Fax: +44 (0)2476 339500
www.terexce.com - Email : parts@terexce.com - sales@terexce.com
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Table of Contents
Related Manuals for Terex TV800
Summary of Contents for Terex TV800
- Page 1 State of California to cause cancer, birth defects, and other reproductive harm. TEREX, Central Boulevard, ProLogis Park, Coventry CV6 4BX, England Tel.: +44 (0)2476 339400 - Fax: +44 (0)2476 339500 www.terexce.com - Email : parts@terexce.com - sales@terexce.com...
- Page 3 1 - Table of Contents TV800, TV800H, TV900 Roller...
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Page 5: Table Of Contents
Description of Symbols and Pictorials Used on Safety Signs ................... 3-10 Description of Symbols and Pictorials Used on Safety Signs ................... 3-11 Safety Decals ..................................3-12 Safety Decals ..................................3-13 4. Installation Delivery Checks ................................4-1 Articulation Lock ................................4-1 Pre-Start Checks ................................4-2 TV800/900 Roller 0102-5 April 2011... - Page 6 Breaker Switch (when fitted) ............................5-12 Hydraulic Breaker Connections ............................5-12 Flashing Beacon ................................5-13 ROP’S ....................................5-14 Rigid ROPS ................................. 5-14 Folding ROPS ................................5-14 6. Inspection General Inspection ................................6-1 Daily Operator Checks ..............................6-2 TV800/900 Roller 0102-5 April 2011...
- Page 7 Topping Up Cooling System ............................9-5 Coolant ..................................9-5 Fuel System ..................................9-6 Fuel Tank ..................................9-6 Fuel Filter ..................................9-6 Engine Oil ..................................9-7 Engine Oil Level Checking ............................9-7 Engine Oil ..................................9-8 Engine Oil Draining ..............................9-8 TV800/900 Roller 0102-5 April 2011...
- Page 8 Machine Dimensions................................. 10-2 Machine Specifications ..............................10-3 Antifreeze Concentrations ..............................10-5 Noise Emissions ................................. 10-4 Vibrations................................... 10-4 Electric Circuit .................................. 10-6 Hydraulic Circuit ................................10-14 Hydraulic Circuit - Breaker Option ........................... 10-16 Torque Figures .................................. 10-18 TV800/900 Roller 0102-5 April 2011...
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Page 9: Introduction
2 - Introduction TV800, TV800H, TV900 Roller... -
Page 11: Safety Alert System
Introduction Introduction Instruction Manual TEREX appreciates your choice of our product for your Read this instruction manual carefully before operating the application. Our number one priority is user safety which is best machine. Ensure this instruction manual is kept with the achieved by our joint efforts. -
Page 12: Service Or Spares Enquiries
Only genuine TEREX spare parts must be used when the machine is serviced or repaired. All claims during the warranty period will only be accepted if the recommended maintenance and service work has been carried out at the specified intervals. - Page 13 Commercial Name: Same as model type Terex United Kingdom Limited hereby declares that the above piece of machinery is in conformity with the relevant provisions of Machinery Directive 2006/42/ EC. Terex United Kingdom Limited hereby declares that the above piece of machinery is in conformity with the provisions of the following other EC-directives: Noise - Equipment Used Outdoors (2000/14/EC), Emissions - Non-Road Engines (97/68/EC) and Electromagnetic Compatibility (2004/108/EC).
- Page 14 Introduction TV800/900 Roller 0102- 5 April 2011...
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Page 15: Safety
3 - Safety TV800, TV800H, TV900 Roller... -
Page 17: General Safety
The safety alert symbol shall not be used with this signal word. Signal words used without the safety alert symbol relate to property damage and protection only. TV800/900 Roller 0102-3 November 2009... -
Page 18: Personal Protective Equipment (Ppe)
Safety boots must be Safety Boots w o r n a t a l l t i m e s when operating this equipment TV800/900 Roller 0102-3 November 2009... -
Page 19: General Safety Information
• The exhaust gets extremely hot. Do not place anything on top of it and keep all combustible materials clear. Do not attempt any maintenance on a hot engine. • Do not clean or inspect the machine with the engine running. TV800/900 Roller 0102-3 November 2009... -
Page 20: Safety Interlock System
ROPS will perform the life saving function they are designed for and expected to do. Do not modify or attach items to the ROPS without the manufacturers approval. Do not use the ROPS as an attachment point for towing or pulling equipment. TV800/900 Roller 0102-3 November 2009... -
Page 21: Hydraulic Fluid
Water cooled systems operate under pressure to increase the boiling point of the coolant. Therefore, the coolant temperature 0605-1-3000a may be greater than boiling water at standard atmospheric pressure (100ºC). Never Maintain Cooling System when the Engine is HOT! TV800/900 Roller 0102-3 November 2009... -
Page 22: Lubricants
- Never use petrol, diesel fuel or kerosene. • Avoid skin contact with oil soaked clothing. • Do not keep oily rags in pockets. • Wash dirty clothing before reuse. • Throw away oil soaked shoes. TV800/900 Roller 0102-3 November 2009... -
Page 23: First Aid - Oil
Oil or Fuel Spillage Absorb with sand or a locally approved brand of absorbent granules. Scrape up and dispose of in a chemical disposal area. b Fires Extinguish with carbon dioxide, dry chemical or foam. TV800/900 Roller 0102-3 November 2009... -
Page 24: Gradients
When ascending or descending a gradient the front of the roller Maximum gradient (X) without vibration = 40% -21.8º -1 in 2.5 MUST ALWAYS face the top of the incline. Maximum gradient (X) with vibration = 30% 0102-3-002 0102-3-001 ALWAYS Reverse Down Inclines TV800/900 Roller 0102-3 November 2009... -
Page 25: Gradients
Never drive across a gradient. Although the machine may appear stable crossing a gradient, depending on the surface the roller may begin to slide down the gradient out of control, especially if vibration is being used. 0102-3-003 NEVER Drive Across Gradients TV800/900 Roller 0102-3 November 2009... -
Page 26: Description Of Symbols And Pictorials Used On Safety Signs
Transport Lock. Fit transport lock before Crush Zone. Machine movement can cause lifting. serious injury or death. Lift Point. Folding ROPS, take care when lowering. ?000KG TV800/900 Roller 0102-3 November 2009 3-10... - Page 27 Description of Symbols and Pictorials Used on Safety Signs Read Instruction Manual before performing maintenance or repair. Keep clear of rotating parts. Contact with rotating parts will result in injury or death. Stop engine when working in this area. 3-11 TV800/900 Roller 0102-3 November 2009...
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Page 28: Safety Decals
Safety Safety Decals TV800/900 Roller 0102-3 November 2009 3-12... - Page 29 Danger Crush Hazard - Keep Clear Of Crush Zone Vehicle Sound Power Level Single/Double Drum Vibration Beware Of Folding ROPS Seat Belt Must Be Worn At All Times Read Manual Before Using Machine/Remove Start Key Before Maintenance 3-13 TV800/900 Roller 0102-3 November 2009...
- Page 30 Safety Blank Page TV800/900 Roller 0102-3 November 2009 3-14...
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Page 31: Installation
4 - Installation TV800, TV800H, TV900 Roller... -
Page 33: Delivery Checks
• Raise folding ROPS, if fitted, and install all pins and locking rings. • Fit flashing beacon to ROPS. • Check fluid levels - see Pre Start Checks on page 4 - 2. 0102-4-001 0102-4-002 TV800/900 Roller 0102-3 November 2009... -
Page 34: Pre-Start Checks
When Refuelling Beware of Naked Flames, Grinding Sparks etc. Check for adequate ventilation if the machine is to be started or run in a building etc. TV800/900 Roller 0102-3 November 2009... - Page 35 5 - Description TV800, TV800H, TV900 Roller...
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Page 37: Description
Description TV800 0102-5-001 TV800/900 Roller 0102-5 April 2011... -
Page 38: General Description
Description General Description This manual covers the TV800, TV800H and TV900 range of Tandem Ride-On Rollers. This range of rollers has been designed for ease of use, reliability and simplified servicing requirements. The H designates an increased operating weight. This section of the manual should be read in conjunction with the Safety section located at the beginning of this manual. -
Page 39: Battery Isolator
(1) or isolated (2). When the battery is The cover must be removed and placed in its storage position isolated the key may be removed to prevent theft or before the machine can be started unauthorised use of the machine. 0102-5-003A 0102-5-003a TV800/900 Roller 0102-5 April 2011... -
Page 40: Circuit Breakers
RTA lighting, have an extra has run in one hour and tenth of an hour units. The meter records 30Amp circuit breaker (B). only when the engine is running. 0102-5-008 0102-5-009 TV800/900 Roller 0102-5 April 2011... -
Page 41: Control Panel
6 - Warning Light - Cold Start 14 - 30A Circuit Breaker - Lighting (When Fitted) 7 - Warning Light - Coolant Temperature 15 - Switch - Hazard Warning Lights (When Fitted) 8 - Hour Meter 16 - Switch - Start TV800/900 Roller 0102-5 April 2011... -
Page 42: Warning Lights
If the light comes on when the engine is running this indicates a drop in oil pressure and the engine must be stopped immediately. F - Indicator Light This light will flash when either the left or right indicators are selected. 0102-5-023 0102-5-010 TV800/900 Roller 0102-5 April 2011... -
Page 43: Work Lights (When Fitted)
The indicator switch (B) is turned to the left or right to operate the direction indicators. The indicator warning light will flash when the indicators are operating. If the warning light flashes faster than normal check for blown bulbs. 0102-5-024 0102-5-011 TV800/900 Roller 0102-5 April 2011... -
Page 44: Warning Horn
Description Warning Horn A warning horn is provided to alert others of the machines presence. The horn is sounded by pressing the button (A) located in the centre of the steering wheel. 0102-5-019 TV800/900 Roller 0102-5 April 2011... -
Page 45: Drive Control Lever
By pressing the button in the end of the control lever vibration is selected. Ensure the throttle lever is in position 1 or 2. NOTICE When Changing Direction Ensure The Lever Does Not Enter The Neutral Gate. 0102-5-020 TV800/900 Roller 0102-5 April 2011... -
Page 46: Drive Control Lever - Functions
(3) the lever will again be locked in position by the spring loaded pin and the release collar (B) must again be lifted to move the lever from this position. 0102-5-013 TV800/900 Roller 0102-5 April 2011 5-10... -
Page 47: Single Or Double Drum Vibration Valve
Turn the switch fully anti-clockwise until it clicks to switch off the water supply. 0102-5-014 0102-5-012 0102-5-018 5-11 TV800/900 Roller 0102-5 April 2011... -
Page 48: Breaker Switch (When Fitted)
The outlets have quick release couplers (B & C) to be used. and have a maximum flow of 30 litres/min. If the drive control lever is moved with the breaker in use the engine will stop. 0102-5-017 0102-5-015 TV800/900 Roller 0102-5 April 2011 5-12... -
Page 49: Flashing Beacon
The Flashing Beacon (A) is fitted to the machines ROPS and is controlled by switch (C). The Flashing Beacon is easily removed to prevent theft or vandalism by slackening nut (B) and lifting the beacon off its mounting stem . 0102-5-021 0102-5-022 5-13 TV800/900 Roller 0102-5 April 2011... -
Page 50: Rop's
Under No Circumstances Modify The ROPS In Any Way Only Lower the ROPS when Transporting the Machine on a Lorry / Trailer etc. Rigid ROPS Other than checking for loose fastenings, corrosion and damage the ROPS is maintenance free. 0102-5-026 0501-064b TV800/900 Roller 0102-5 April 2011 5-14... -
Page 51: Inspection
6 - Inspection TV800, TV800H, TV900 Roller... -
Page 53: General Inspection
While it may not be the operators responsibility to perform mechanical maintenance the operator must be thoroughly familiar with the machine and its proper care since their own safety is involved. Before Carrying Out Checks Read Safety Section Of This Manual TV800/900 Roller 0102-3 November 2009... -
Page 54: Daily Operator Checks
Check level Engine Oil Check Level Engine Coolant Check level (Only with engine cold) Air Cleaner Check blockage indicator and squeeze dust ejector Lighting (if fitted) Check operation Various Safety Decals Check if present and legible TV800/900 Roller 0102-3 November 2009... -
Page 55: Operating Instructions
7 - Operating Instructions TV800, TV800H, TV900 Roller... -
Page 57: Safety Clothing
• Check for adequate ventilation if the machine is to be started or run in a building etc. • Ensure the ROPS is in the “work” position and pins and retaining clips are fitted. • Check safety decals are readable and free from damage. TV800/900 Roller 0102-5 April 2011... -
Page 58: Folding Rops - When Fitted
Only Lower the ROPS when Transporting the Dumper on a Lorry / Trailer etc. Beware of trapping fingers etc. in ROPS pivot areas. DO NOT use the machine when the ROPS has been lowered. 0102-7-001 TV800/900 Roller 0102-5 April 2011... -
Page 59: Access/Egress
Before dismounting, ensure the machine is parked safely and is on firm, level ground. The direction lever is in NEUTRAL and the engine has been stopped. DO NOT jump from the machine. ALWAYS face the machine and use handles and steps provided. 0102-7-008A TV800/900 Roller 0102-5 April 2011... -
Page 60: Seat Adjustment
Turning the knob clockwise adjusts the seat for the larger person and anticlockwise for the smaller person. When the knob (B) is turned, the pointer (E) moves to allow the operator to select the correct weight from the scale (F). 0102-7-003 0102-7-004 TV800/900 Roller 0102-5 April 2011... -
Page 61: Seat Adjustment
To remove the seat belt, press the button (C) and pull inner buckle (B) away from outer buckle (A). Seat Belt must be locked in position across the Operators hips BEFORE operating the machine. 0102-7-005 TV800/900 Roller 0102-5 April 2011... -
Page 62: To Start The Engine
Do Not Crank Engine For More Than 10 seconds. pressing the ‘Emergency Stop’ button. When the engine is running ensure the battery charge warning light is out. NOTICE Do Not Use Starting Sprays To Assist Engine Starting TV800/900 Roller 0102-5 April 2011... -
Page 63: To Move The Roller
• Remove start key. • Chock drums if necessary. • Fit anti vandal cover and lock in place. • If parking over night and there is a possibility of frost the water tank must be drained. 0102-7-009 TV800/900 Roller 0102-5 April 2011... -
Page 64: To Select Vibration
Do Not Use Vibration On Hard Surfaces • To stop vibration press the button on the control lever a second time. NOTE:- If the control lever is moved into the Neutral or Full Speed gates while vibrating vibration will stop. TV800/900 Roller 0102-5 April 2011... -
Page 65: Towing The Roller
• Move the steering from side to side to generate enough hydraulic pressure to release the brakes. • The roller is now ready for towing. The Machine Must Be On Firm, Level Ground And The Drums Are Chocked Before Brakes Are Released. 0102-7-007 0102-7-006 TV800/900 Roller 0102-5 April 2011... - Page 66 Operating Instructions Blank Page TV800/900 Roller 0102-5 April 2011 7-10...
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Page 67: Transportation
8 - Transportation TV800, TV800H, TV900 Roller... -
Page 69: Loading On To A Lorry/Trailer Using Ramps
Fit articulation lock - see Articulation Lock - page 8-2. Secure the machine to the lorry chassis using chains, straps or ropes of sufficient strength attached to the machine. See Securing Roller - page 8-3. TV800/900 Roller 0102-5 April 2011... -
Page 70: Loading Or Unloading Using A Crane
Crush Zone Take Care • Refit pin (B) and secure with ‘R’ clip. To prevent both chassis halves swinging relative to each other the articulation lock must be fitted when the machine is being lifted. 0102-8-002 0102-8-001 0102-8-003 TV800/900 Roller 0102-5 April 2011... -
Page 71: Tie Down Points
Use chains, ropes or straps of sufficient strength to hold the roller safely in all circumstances. When the roller has been secured to the lorry/trailer bed chocks should be nailed in position to prevent movement as shown below. 0102-8-005A 0102-8-004 TV800/900 Roller 0102-5 April 2011... - Page 72 Transportation Blank Page TV800/900 Roller 0102-5 April 2011...
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Page 73: Maintenance
9 - Maintenance TV800, TV800H, TV900 Roller... -
Page 75: Maintenance And Lubrication
• Ensure all guards and covers removed during maintenance are replaced before the machine is put back into work. Refer to the SAFETY Section of this manual before performing any maintenance tasks on this machine. BEWARE of Hydraulic Oil Under Pressure oilpressure TV800/900 Roller 0102-5 April 2011... -
Page 76: Cleaning
• Take care to clean the oil and fuel tank filler necks. • Drain plugs should also be cleaned. This service is usually offered by battery vendors. Machine users that cannot find a suitable battery recycling facility should contact Terex for assistance. NOTICE Avoid Spraying Electrical Equipment with Pressure Washers •... -
Page 77: Battery
• Remove the Negative battery lead (C) and then the Positive battery lead (D) from the battery (A). • Remove the 2 bolts holding the battery strap (B).Remove strap. • Lift battery out using handles provided. 0102-9-001 TV800/900 Roller 0102-5 April 2011... -
Page 78: Engine Air Cleaner
(G) must not be cleaned - it must be renewed when Frequently. necessary. • Thoroughly clean air cleaner body (E) and end cap (D). • Reassemble by reversing the above procedures. NOTICE Check Air Inlet System Daily For Air Leaks 0102-9-004 0102-9-005 TV800/900 Roller 0102-5 April 2011... -
Page 79: Engine Coolant
Antifreeze is corrosive to the skin, If accidentally spilled on the skin it must be washed off immediately. Protective clothing and eye protection should be worn DO NOT Remove The Filler Cap When The Engine Is HOT. when handling antifreeze. 0102-9-013 TV800/900 Roller 0102-5 April 2011... -
Page 80: Fuel System
When refilling position the machine in a well ventilated area. Avoid sparks and naked flames. Ensure the engine is cold. 0102-9-022 0102-9-017 TV800/900 Roller 0102-5 April 2011... -
Page 81: Engine Oil
MAX level (D). Replace the filler cap (C). NOTICE The Machine MUST Be On Firm Level Ground When Checking or Changing the Oil Too much engine oil may cause damage to the engine 0102-9-015 0102-9-023 0102-9-014 TV800/900 Roller 0102-5 April 2011... -
Page 82: Engine Oil
• See Engine Oil Level Checking for filling instructions. • The level should not fall below the lower “Min” mark (C). • Start engine and check for leaks. 0102-9-012A 0102-9-006 TV800/900 Roller 0102-5 April 2011... -
Page 83: Hydraulic Filter
• Clean drain plug and fit a new sealing washer (C). • Refit the plug and fully tighten. Refilling When filling the hydraulic tank use new oil of the correct grade and ensue all containers are clean. 0102-9-007 0102-9-008 TV800/900 Roller 0102-5 April 2011... -
Page 84: Hydraulic Tank
Any damage to the rear panel must be reported and the secure with the 6 bolts and washers. damage repaired or the rear panel replaced. • Refit the hoses. • Refill the tank with oil. 0102-9-009 0102-9-010 TV800/900 Roller 0102-5 April 2011 9-10... -
Page 85: Hydraulic Tank
• Reverse the removal procedure to replace the tank. • Remove the drain plug (D) and allow oil to drain into a • Fill tank with correct grade of oil - see Page 9-18. suitable container then temporarily replace drain plug. 0102-9-011 9-11 TV800/900 Roller 0102-5 April 2011... -
Page 86: Water Sprinkler System
Drain the tank by opening the sprinkler valve or by disconnecting the quick release coupling on the base of the water tank NOTICE In Sub-Zero Temperatures Drain The Tank If The Machine Is Not In Use 0102-9-018 TV800/900 Roller 0102-5 April 2011 9-12... -
Page 87: Water Sprinkler System
Tank - Refitting • Refit the water tank into the rear chassis. • Reconnect the quick release coupling. • If lights are fitted reconnect the wires at the connector. Refit the rear panel. 0102-9-019 0102-9-020 9-13 TV800/900 Roller 0102-5 April 2011... -
Page 88: Drum Mountings
NOTICE Always Fit Articulation Lock Before Working In Area Of Centre Pivot DO NOT Allow Diesel or Hydraulic Oil to come into contact with the mountings because the rubber will be damaged. 0102-9-021A 0102-0-024 TV800/900 Roller 0102-5 April 2011 9-14... -
Page 89: Drive Pump Pivot
Each blade is held in contact with the drum by springs that provide automatic tensioning of the blade. The only maintenance required is the replacement of the rubber blades when worn out or damaged. 0102-9-026 0102-9-025A 9-15 TV800/900 Roller 0102-5 April 2011... -
Page 90: Rops
Enclosure sheet metal cracks are repairable. Small cracks may be repairable. Consult the manufacturer. If damaged by a rollover, collision or fire consult the manufacturer. In all cases, when doubt exists, consult manufacturer. TV800/900 Roller 0102-5 April 2011 9-16... -
Page 91: Seat Belts
Web cut or frayed or extremely worn If replacement of any part of the seat belt is indicated through maintenance guidelines below, the entire belt must be replaced, both retractor and buckle sides. Buckle casing broken Seat-Ba 9-17 TV800/900 Roller 0102-5 April 2011... -
Page 92: Service Schedule
As for 800 hours and including:- 1600 Hours Drain and replace engine coolant. Replace hydraulic pump drive belts. Only Perform the Applicable Service Checks Above Thoroughly Clean the Machine BEFORE Performing ANY Service or Maintenance Tasks TV800/900 Roller 0102-5 April 2011 9-18... -
Page 93: Recommended Lubricants
Recommended Lubricants Application Type Quantity Engine Oil Shell Rimula R3 X 15/W40 5.1 Litres Hydraulic Oil Shell Tellus T46 25.0 Litres Fuel Diesel 22.0 Litres Vibration Bearings EP2 Grease General Greasing Multi Purpose Grease 9-19 TV800/900 Roller 0102-5 April 2011... -
Page 94: Scrapping Th Machine
Where possible recyclable materials should be separated out and processed in accordance with local regulations using an authorised agent. TV800/900 Roller 0102-5 April 2011 9-20... -
Page 95: Specifications
10 - Specifications TV800, TV800H, TV900 Roller... -
Page 97: Introduction
All dimensions are in metric (mm), weights in kilograms and capacities in litres unless otherwise stated. Imperial equivalents are shown in brackets. This section also contains details of electric and hydraulic circuits and fixing torque data. 10-1 TV800/900 Roller 0102-5 April 2011... -
Page 98: Machine Dimensions
Specifications Machine Dimensions. TV800- 1260 1860 1530 2400 TV800H 1260 1860 1530 2400 TV900 1260 1860 1530 2400 TV800/900 Roller 0102-5 April 2011 10-2... -
Page 99: Machine Specifications
Both / Rear Both / Rear Frequency (Hz) 46/52 46/52 46/52 Amplitude (mm) Centrifugal Force (kg/drum) 10 to 12.5 kN 10 to 12.5 kN 10 to 12.5 kN Tank Capacities Hydraulic Fuel (Diesel) Water 10-3 TV800/900 Roller 0102-5 April 2011... -
Page 100: Noise Emissions
Compacting Asphalt without Vibration 0.381 rms ISO/TR 25398 Note: these values are for guidance only. Actual work site, operation and operator characteristics will have a large influence on actual values for specific circumstances. TV800/900 Roller 0102-5 April 2011 10-4... - Page 101 S.G. 1.037 S.G. 1.033 33.3% 1 : 3 -2.2 S.G. 1.054 S.G. 1.049 S.G. 1.044 1 : 2 -34.6 S.G. 1.080 S.G. 1.074 S.G. 1.068 Use good quality Ethylene Glycol - Check concentration regularly 10-5 TV800/900 Roller 0102-5 April 2011...
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Page 102: Electric Circuit
Warning Light - Engine Temperature Yellow Warning Light - Engine Glow Plug Warning Light - Engine Oil Pressure Warning Light - Direction Indicators Diode -3 Amp (in panel) Circuit Breakers Emergency Stop Button Switch - Keystart, Engine Relay TV800/900 Roller 0102-5 April 2011 10-6... - Page 103 Specifications Electrical Circuit A B C 10-7 TV800/900 Roller 0102-5 April 2011...
- Page 104 Capacitor 100u Brown Vibration Button Orange Vibration Solenoid Purple Vibration Flip Flop Relay Half Speed Switch - On Main Controller Slate Drive Switch - On Main Controller Blue Switch - Seat Turquoise Horn White Yellow TV800/900 Roller 0102-5 April 2011 10-8...
- Page 105 Specifications Electrical Circuit 10-9 TV800/900 Roller 0102-5 April 2011...
- Page 106 Switch - Work Lights - A - Off - B - Side & Front - C - Rear Purple Relay, 1 Pole Switch - Reverse Alarm Slate Controller - Water Pump Blue Potentiometer Turquoise Switch - Breaker - A - Off - B - On White Yellow TV800/900 Roller 0102-5 April 2011 10-10...
- Page 107 Specifications Electrical Circuit 10-11 TV800/900 Roller 0102-5 April 2011...
- Page 108 Indicator Lights, Right Hand - Front & Rear Brown Flasher Unit Orange Switch - Work Indicators - A - Left - B - Off - C - Right Purple Switch, Hazard Lights Slate Blue Turquoise White Yellow TV800/900 Roller 0102-5 April 2011 10-12...
- Page 109 Specifications Electric Circuit - RTA Lights Only 10-13 TV800/900 Roller 0102-5 April 2011...
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Page 110: Hydraulic Circuit
Vibration Pump Drive Pump Drive Motor, Front Drive Motor Rear Brake Valve Vibration Motor, Front Vibration Motor, Rear Valve, Single/Dual Drum Vibration Selection Vibration Valve Orbitrol Steering Unit Steering Ram Hydraulic Tank Flushing Valve TV800/900 Roller 0102-5 April 2011 10-14... - Page 111 Specifications Hydraulic Circuit 2.5BAR 3 BAR 10BAR 1.2MM ORIFICE 285BAR PRV 10-15 TV800/900 Roller 0102-5 April 2011...
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Page 112: Hydraulic Circuit - Breaker Option
Drive Pump Drive Motor, Front Drive Motor Rear Brake Valve Vibration Motor Vibration Motor, Rear Valve, Single/Dual Drum Vibration Selection Vibration Valve Orbitrol Steering Unit Steering Ram Hydraulic Tank Breaker Valve Hydraulic Breaker Flushing Valve TV800/900 Roller 0102-5 April 2011 10-16... - Page 113 Specifications Hydraulic Circuit - Breaker Option 2.5BAR 3 BAR 1.2MM ORIFICE 285BAR PRV 10BAR 160 Bar 10-17 TV800/900 Roller 0102-5 April 2011...
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Page 114: Torque Figures
Nut Finish = 8mm Self Colour Bolt Finish = 8mm 8.8 Grade Cadmium Correct Tightening Torque = 23.5 x 0.8 = 18.8 Nm TV800/900 Roller 0102-5 April 2011 10-18...
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