Terex TA9 Wheel Dumper Manuals

Manuals and User Guides for Terex TA9 Wheel Dumper. We have 3 Terex TA9 Wheel Dumper manuals available for free PDF download: Operation Manual, Operators Instruction Book

Terex TA9 Operators Instruction Book (130 pages)

4.W.D. Dumpers, Perkins Engine Dana Axles

Brand: Terex | Category: Construction Equipment | Size: 7 MB

Table of Contents
5
1 Table of Contents

11
- Introduction
  11
  - Safety Alert System
    13
  - Intended Use
    13
- Instruction Manual
  13
- Service or Spares Enquiries
  14
- Warranty and Maintenance
  14
- Official Documents (European Community Only)
  14
2 Introduction

11
3 Safety

17
- General Safety
  19
- Safety Alert Symbol
  19
- Hazard Classification
  19
- General Safety Notes
  19
- Personal Protective Equipment (PPE)
  20
- General Safety Information
  21
- Seat Controlled Safety System
  22
- Seat Belt
  22
- Rops
  22
- Hydraulic Fluid
  23
- Fluid Levels
  23
- Frozen Battery Electrolyte
  23
- Fires
  23
- Water Cooled Engines
  23
- Lubricants
  24
- Hygiene
  24
- Storage
  24
- Handling Oil
  24
  - New Oil
    24
  - Old Oil
    24
- First Aid - Oil
  25
  - Swallowing Oil
    25
  - Skin Contact
    25
  - Eye Contact
    25
- Oil or Fuel Spillage
  25
- Fires
  25
- Gradients
  26
  - Slopes - Diagram a
    26
  - Maximum Slope Gradient - Diagram B
    26
- Gradients - Continued
  27
  - Crossing Gradients - Diagram C
    27
  - Emergency Stopping on Slopes
    27
  - Responsibilities
    27
  - Overturning
    27
- Description of Symbols and Pictorials Used on Safety Signs
  28
- Safety Sign Location (ISO)
  30
- Safety Sign Description (ISO)
  31
4 Installation

33
- Delivery Checks
  35
- Articulation Lock
  35
- Pre-Start Checks
  36
5 Description

37
- TA9 Dumper
  39
- TA10 Dumper
  39
- General Description
  40
  - Skip
    40
  - Engines
    40
  - Chassis
    40
  - Steering
    40
  - Transmission
    40
  - Brakes
    40
  - Handbrake
    40
  - Electric System
    40
  - Rops
    40
- Skip
  41
- Skip Props
  41
- Chassis
  42
- Torque Converter & Shuttle Gearbox
  42
- Transfer Box
  42
- Hydraulic System
  43
- Engine Air Intake
  44
- Battery Isolator
  45
- Circuit Breakers
  46
- Dashboard Controls & Instruments
  46
- Dash Decal - no Lights
  47
- Dash Decal - Site Lights
  48
- Dash Decal - Road Traffic Lights
  49
- Dash Panel Symbol Description
  50
- Dash Panel Symbol Description - Continued
  51
- Dash Panel Switch Descriptions
  52
- Start/Stop Switch
  53
- Forward / Reverse Switch
  53
  - Forward/Reverse Positions and Actions
    53
- Direction Indicator Switch - if Fitted
  54
- Audible Warning, Hourmeter and Reverse Bleeper
  54
  - Audible Warning (A)
    54
  - Hourmeter (B)
    54
  - Reverse Bleeper - if Fitted
    54
- Road Traffic Lighting
  55
  - Brake Lights
    55
  - Number Plate Lights
    55
- Flashing Beacon
  56
  - Storage Instructions
    56
- Accessory 'Jack Plug' Socket
  57
- Foot Brake and Accelerator Pedals
  58
- Gearlever
  58
- Parking Brake
  59
  - Apply
    59
  - Release
    59
- Engine Canopy Doors
  60
- Tow Hitch
  60
- Rops
  61
6 Inspection

63
- General Inspection
  65
- Daily Operator Checks
  66
7 Operating Instructions

67
- Operating Instructions
  67
- Pre-Start Checks
  69
- Access / Egress
  70
- Operators Seat - Grammar
  71
  - Angle Adjustment
    71
  - Seat Movement
    71
  - Weight Adjustment
    71
  - D - Seat Belt
    73
- Operators Seat - Milsco
  73
  - Seat Controls
    73
  - Fore and Aft Movement
    73
  - Weight Adjustment
    73
  - Backrest Angle Adjustment
    73
  - Seat Belt
    74
- Folding ROPS
  75
  - Folding Procedure
    75
- Starting and Stopping the Engine
  76
  - Starting the Engine
    76
  - Stopping the Engine
    76
- To Move the Machine
  77
- To Change Gear
  77
- Gradients
  78
  - Descending Gradients
    78
  - Stopping and Moving off on a Gradient
    78
- To Tip the Skip
  78
- To Lower the Skip
  78
- Towing or Recovery
  79
  - Towing
    79
8 Transportation

81
- Transportation
  81
  - Loading Onto Lorry / Trailer
    83
  - Unloading
    83
- Articulation Lock
  83
- Securing Dumper to a Lorry or Trailer Bed
  84
Maintenance

85
- Maintenance and Lubrication
  87
  - Safety Signs
    87
  - Hydraulic Oil under Pressure
    87
- Cleaning
  88
- Vehicle/Machine Battery - End of Life Disposal
  88
- Working under a Raised Skip
  89
  - Fitting Skip Props
    89
  - Removing Skip Props
    89
- Battery
  90
  - Battery Isolator
    90
  - Battery Access
    90
  - Battery Removal
    90
- Battery Maintenance
  91
- Jump Starting
  92
- Engine Air Cleaner Servicing
  93
  - Air Cleaner Daily Maintenance
    93
  - Air Cleaner Servicing
    93
  - Air Filter Cleaning
    93
- Engine Oil
  94
  - Engine Oil Level Checking
    94
Maintenance (Continued)

94
- Engine Oil
  95
  - Engine Oil Draining
    95
- Engine Coolant
  96
  - Radiator Pressure Cap (A)
    96
  - Topping-Up Cooling System Level - Engine Cold
    96
  - Coolant
    96
  - Radiator Cap Access
    96
- Hydraulic System
  97
  - Always
    97
  - Never
    97
  - Hydraulic Filters
    97
- Hydraulic System
  98
  - Hydraulic Oil Level - Checking
    98
  - Hydraulic Oil - Adding
    98
- Hydraulic System
  99
  - Hydraulic Oil - Replacing
    99
  - Return Filter Renewal
    99
- Fuel System
  100
  - Diesel Fuel Level
    100
  - Fuel/Water Seperator
    100
- Brakes
  101
  - Brake Arrangement
    101
  - Brake Maintenance
    101
  - Brake Fluid - Checking Level
    101
- Brakes
  102
  - Parking Brake
    102
  - Parking Brake Lever
    102
  - Brake Calliper
    102
  - Parking Brake Test
    102
- Front and Rear Axles
  103
  - Axle Description
    103
  - Axle Oil - Checking Level
    103
  - Axle Oil - Changing
    103
- Hubs
  104
  - To Check the Oil Level
    104
- Gearbox and Transfer Box
  105
  - General
    105
  - Oil Changes
    105
  - Transfer Box
    105
- Gearbox and Transfer Box
  106
  - Power Shuttle Gearbox
    106
  - Checking Oil Level
    106
  - Changing Oil
    106
- Wheels and Tyres
  107
- Centre Pivot
  108
  - General
    108
  - Pivot Pin Locking Screws
    108
  - Protective Caps
    108
  - Lubrication
    108
- Rops
  109
  - Introduction
    109
  - Attachments And/Or Modifications
    109
  - Maintenance
    109
  - Repair
    109
- Seat Belts
  110
  - Important Facts about Seat Belts
    110
- Seat Belt Maintenance Guidelines
  110
- Service Schedule
  111
- Lubrication Schedule
  112
- Lubrication Points
  113
9 Maintenance (Continued)

113
- Long Term Storage
  114
- Scrapping
  114
- Antifreeze
  115
10 Specifications

117
- Dimensions
  119
  - Data - Engine, Alternator and Battery
    120
  - Data - Dumper Speeds and Brakes
    120
  - Data - Fluid Capacities - Litres (Pints)
    120
  - Data - Load Capacities
    120
  - Data - Wheels and Tyres
    120
  - Data - Antifreeze / Water Ratio Properties
    121
  - Noise Emissions
    121
  - Vibration
    121
- Electric Circuits
  122
- Hydraulic Circuit
  128

Terex TA9 Operation Manual (152 pages)

SITE DUMPER

Brand: Terex | Category: Construction Equipment | Size: 6 MB

Table of Contents
5
Introduction Important Information
11
Safety Alert System
11
Intended Use
11
Operations Manual
11
Identification Plate
12
Warranty Registration
13
Warranty
13
Service and Replacement Parts Enquiries
13
Official Documents European Community Only
14
CE Mark
14
California Proposition
16
Bulletin Compliance
16
Contacting the Manufacturer
16
Transfer of Machine Ownership
17
Safety
19
Safety Alert System
19
ANSI Hazard Classification System
19
Personal Protective Equipment (PPE)
20
General Safety Information
22
Seat Belt
24
Rops
24
Lockout and Tag out
25
Hydraulic Fluid
25
Fluid Levels
25
Battery Electrolyte
25
Skin Exposure
25
Eye Contact
25
Battery Charging
25
Frozen Battery Electrolyte
25
Fires
26
Water Cooled Engines
26
Lubricants
26
New Oil
26
Old Oil
26
First Aid - Oil
27
Oil or Fuel Spillage
27
Gradients
27
Ascending or Descending
27
Maximum Gradient
28
Crossing a Slope
28
Responsibilities
28
Overturning
29
Safety Signs
29
Safety Sign Symbols
30
Safety Sign Location - ISO
32
Safety Sign Location - ANSI
32
Technical Data Dimensions
35
(1) Ta9, Ta9P & Ta10P
35
Dimensions
35
(1) Ta9S &Ta9Sp
36
Turning Circle
37
Data
38
Noise Emissions
40
Vibration Levels
40
Description TA9, TA9P & TA10P Dumper
41
TA9S & TA9SP Dumper
42
Description
42
Skip
42
Engine
42
Chassis
43
Steering
43
Transmission
43
Braking System
43
Electrical System
43
Skip
43
Raised Skip
44
Chassis
44
Hydraulic System
44
Battery Isolator
45
Operation
45
Circuit Breaker
46
Audible Warning
46
Control Panel and Switch Functions
47
Multifunction LCD Display
49
Warning Lights
50
Control Panel Symbols
52
Switch Operation
53
Engine Ignition Switch
53
Stop-Start" Function - Optional on TA9
53
Stop Function
54
Start Function
54
Forward/Reverse Switch - "Synchro Shuttle" Transmission
55
Highway Lighting (When Fitted)
56
Direction Indicators
56
Brake Lights
56
Front Light Unit
56
Rear Light Unit
57
Registration Plate Lights
57
Obstruction Beacon
57
Foot Brake and Throttle Pedals
58
Gear Selector Lever "Synchro-Shuttle" Machines
59
Gear Change - "Power Shift" Machines
60
Parking Brake
61
Skip Control Lever
62
Tow Hitch
62
Accessory Socket
63
Transportation
65
Transporting by Rail
65
Loading on to a Trailer or Lorry Using Ramps
65
Articulation Lock
66
Tie down Points
66
Forward Tip Machines
67
Swing Skip Machines
67
Rear Tie down
68
Tie down
68
Initial Setup and Adjustments Delivery Checks
71
Setup
71
Start up
72
Standard Operating Procedures
73
Pre Start Checks
73
Machine Access
73
Seat
74
Seat Adjustment
74
Weight Adjustment
74
Back Rest Angle Adjustment
74
Seat Belt
76
To Start the Engine
77
To Stop the Engine
78
To Move the Machine - "Synchro-Shuttle Transmission
78
Moving off
78
To Change Gear
78
To Stop the Machine
79
To Move the Machine - "Power Shift Transmission
80
Moving off
80
To Select Reverse
80
To Stop the Machine
81
Gradients
81
Loading the Skip
81
Skip Operation
82
To Tip the Load - Forward Tip Machines
82
To Lower the Skip
83
To Tip the Load - Swing Skip Machines
83
To Rotate and Tip the Skip
84
To Lower the Skip
84
To Return the Skip to the Ahead (Travelling) Position
84
Parking the Machine after Use
84
Emergency Operating Procedures
85
Running out of Fuel on a Slope
85
To Lower the Skip with the Engine "Dead
85
Jump Starting" a Machine
85
Maintenance and Lubrication General Information
87
Maintenance Notes
87
Cleaning the Machine
88
Safety Signs
88
Battery Disposal
88
Hydraulic Oil under Pressure
88
Skip Support
89
Articulation Lock
90
To Fit the Articulation Lock
90
Rops
91
Floor Plate Removal
91
Engine Coolant
92
To Check the Coolant Level
92
To Add Coolant
92
Engine Oil
93
To Check the Engine Oil Level
93
To Add Oil
94
Synchro Shuttle Gearbox
95
To Check the Level
96
To Add Oil
96
Power Shift Gearbox
96
Hydraulic System
98
To Check the Hydraulic Oil Level
98
To Add Hydraulic Oil
99
Hydraulic Hoses
99
Fuel System
99
To Add Fuel
101
Braking System
101
Brake Arrangement
101
To Add Fluid
102
Parking Brake Test
102
Fuses and Relays
103
Normal Machines
103
Power Shift and "Stop-Start" Machines
104
Air Cleaner
105
Maintenance Schedule
106
Fluids and Lubricants
108
Engine Oil
108
Gearbox
108
Transfer Box
108
Axles
108
Brake Reservoir
109
Hydraulic System
109
Engine Coolant
109
Fuel System
109
Grease
109
Fluid Capacities
109
In the Event of a Breakdown
111
Storage, Decommissioning and Disposal
113
Long Term Storage
113
Decommissioning
113
Recommissioning
113
If Stored for more than a Period of 6 Months
114
Disposal
114
Disposal of Used Batteries
114
Glossary of Terms
115
Appendix 1 - Electrical Diagrams
117
Appendix 2 - Hydraulic Diagrams
137
Appendix 3 - Fuel System Diagram
143

Terex TA9 Operation Manual (130 pages)

SITE DUMPER

Brand: Terex | Category: Mini Skid Steers | Size: 5 MB

Table of Contents
5
1 Introduction Important Information

11
- Safety Alert System
  11
- Intended Use
  11
- Identification Plate
  12
- Warranty Registration
  14
- Warranty
  14
- Service and Replacement Parts Enquiries
  14
- Official Documents European Community Only
  14
  - CE Mark
    14
- California Proposition
  16
- Bulletin Compliance
  16
- Contacting the Manufacturer
  16
- Transfer of Machine Ownership
  17
2 Safety

19
- Safety Alert System
  19
- ANSI Hazard Classification System
  19
- Personal Protective Equipment (PPE)
  20
- General Safety Information
  22
- Seat Belt
  24
- Rops
  24
- Lockout and Tag out
  25
- Hydraulic Fluid
  25
- Fluid Levels
  25
- Battery Electrolyte
  25
  - Skin Exposure
    25
  - Eye Contact
    25
  - Battery Charging
    25
  - Frozen Battery Electrolyte
    25
- Fires
  26
- Water Cooled Engines
  26
- Lubricants
  26
  - New Oil
    26
  - Old Oil
    26
  - First Aid - Oil
    27
- Oil or Fuel Spillage
  27
- Gradients
  27
  - Ascending or Descending
    27
  - Maximum Gradient
    28
  - Crossing a Slope
    28
- Responsibilities
  28
- Overturning
  29
- Safety Signs
  29
  - Safety Sign Symbols
    30
  - Safety Sign Location - ISO
    32
  - Safety Sign Location - ANSI
    34
3 Technical Data Dimensions

37
- Ta9
  37
- Turning Circle
  38
- Data
  39
- Noise Emissions
  41
- Vibration Levels
  41
4 Description TA Dumper - Forward Tip Skip

43
- TA Dumper
  44
- Description
  44
  - Skip
    44
  - Engine
    44
  - Chassis
    45
  - Steering
    45
  - Transmission
    45
  - Braking System
    45
  - Electrical System
    45
- Skip
  45
  - Raised Skip
    45
- Chassis
  46
- Hydraulic System
  46
- Battery Isolator
  47
  - Operation
    47
- Circuit Breakers & Audible Warning
  48
  - Circuit Breakers
    48
  - Audible Warning
    48
- Control Panel and Switch Functions
  49
- Hour Meter
  53
- Engine Start/Stop Switch
  53
- Forward/Reverse Switch
  54
- Highway Lighting (When Fitted)
  54
  - Direction Indicators
    55
  - Front Light Unit
    55
  - Rear Light Unit
    56
  - Registration Plate Lights
    56
- Obstruction Beacon
  56
- Foot Brake and Throttle Pedals
  57
- Gear Selector Lever
  58
- Parking Brake
  58
- Tow Hitch
  59
5 Transportation

61
- Transporting by Rail
  61
- Loading on to a Trailer or Lorry Using Ramps
  61
- Articulation Lock
  62
- Tie down Points
  63
- Tie down
  64
6 Initial Setup and Adjustments Delivery Checks

65
- Setup
  65
- Start up
  66
7 Standard Operating Procedures

67
- Pre Start Checks
  67
- To Set the ROPS in the Work Position
  67
- To Lower the Rop's for Transport
  68
- Machine Access
  68
- Seat
  69
  - Seat Adjustment
    69
  - Weight Adjustment
    69
  - Back Rest Angle Adjustment
    69
  - Seat Belt
    71
- To Start the Engine
  72
- To Stop the Engine
  73
- To Move the Machine
  73
  - Moving off
    73
  - To Change Gear
    73
  - To Stop the Machine
    74
- Gradients
  74
- Loading the Skip
  75
- Skip Operation
  75
  - To Tip the Load
    75
  - To Lower the Skip
    76
- Parking the Machine after Use
  76
8 Emergency Operating Procedures

77
- Running out of Fuel on a Slope
  77
- Jump Starting" a Machine
  77
9 Maintenance and Lubrication General Information

79
- Maintenance Notes
  79
- Cleaning the Machine
  80
  - Safety Signs
    80
- Battery Disposal
  80
- Hydraulic Oil under Pressure
  80
- Skip Support
  80
- Articulation Lock
  81
  - To Fit the Articulation Lock
    82
- Floor Plate Removal
  83
- Engine Coolant
  84
  - To Check the Coolant Level
    84
  - To Add Coolant
    84
- Engine Oil
  85
  - To Check the Engine Oil Level
    85
  - To Add Oil
    86
- Synchro Shuttle Gearbox
  87
  - To Check the Level
    88
  - To Add Oil
    88
- Hydraulic System
  88
  - To Check the Hydraulic Oil Level
    89
  - To Add Hydraulic Oil
    90
- Fuel System
  90
  - To Add Fuel
    90
- Braking System
  91
  - Brake Arrangement
    91
  - To Add Fluid
    91
  - Parking Brake Test
    92
- Maintenance Schedule
  93
- Fluids and Lubricants
  95
  - Engine Oil
    95
  - Gearbox
    95
  - Transfer Box
    95
  - Axles
    95
  - Brake Reservoir
    95
  - Hydraulic System
    95
  - Engine Coolant
    96
  - Fuel System
    96
- Fluid Capacities
  96
Troubleshooting

97
Recovery

99
- In the Event of a Breakdown
  99
12 Storage, Decommissioning and Disposal

101
- Long Term Storage
  101
- Decommissioning
  101
- Recommissioning
  101
- Disposal
  102
  - If Stored for more than a Period of 6 Months
    102
- Disposal of Used Batteries
  102
13 Glossary of Terms

103
Appendix 1 - Electrical Diagrams

105
Appendix 2 - Hydraulic Diagrams

119
Appendix 3 - Fuel System Diagram

123

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Terex TA9 Wheel Dumper Manuals

Terex TA9 Operators Instruction Book (130 pages)

Table of Contents

1 Table of Contents

2 Introduction

3 Safety

4 Installation

5 Description

6 Inspection

7 Operating Instructions

8 Transportation

Maintenance

Maintenance (Continued)

9 Maintenance (Continued)

10 Specifications

Terex TA9 Operation Manual (152 pages)

Table of Contents

Terex TA9 Operation Manual (130 pages)

Table of Contents

1 Introduction Important Information

2 Safety

3 Technical Data Dimensions

4 Description TA Dumper - Forward Tip Skip

5 Transportation

6 Initial Setup and Adjustments Delivery Checks

7 Standard Operating Procedures

8 Emergency Operating Procedures

9 Maintenance and Lubrication General Information

Troubleshooting

Recovery

12 Storage, Decommissioning and Disposal

13 Glossary of Terms

Appendix 1 - Electrical Diagrams

Appendix 2 - Hydraulic Diagrams

Appendix 3 - Fuel System Diagram

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