Terex TA9 Manuals

Terex TA9 Manuals

Manuals and User Guides for Terex TA9. We have 3 Terex TA9 manuals available for free PDF download: Operation Manual, Operators Instruction Book

Terex TA9 Operators Instruction Book

Terex TA9 Operators Instruction Book (130 pages)

4.W.D. Dumpers, Perkins Engine Dana Axles

Brand: Terex | Category: Construction Equipment | Size: 7.86 MB

Table of Contents

Table of Contents
5
1 Table of Contents

11
- Introduction
  11
  - Safety Alert System
    13
  - Intended Use
    13
- Instruction Manual
  13
- Service or Spares Enquiries
  14
- Warranty and Maintenance
  14
- Official Documents (European Community Only)
  14
2 Introduction

11
3 Safety

17
- General Safety
  19
- Safety Alert Symbol
  19
- Hazard Classification
  19
- General Safety Notes
  19
- Personal Protective Equipment (PPE)
  20
- General Safety Information
  21
- Seat Controlled Safety System
  22
- Seat Belt
  22
- Rops
  22
- Hydraulic Fluid
  23
- Fluid Levels
  23
- Frozen Battery Electrolyte
  23
- Fires
  23
- Water Cooled Engines
  23
- Lubricants
  24
- Hygiene
  24
- Storage
  24
- Handling Oil
  24
  - New Oil
    24
  - Old Oil
    24
- First Aid - Oil
  25
  - Swallowing Oil
    25
  - Skin Contact
    25
  - Eye Contact
    25
- Oil or Fuel Spillage
  25
- Fires
  25
- Gradients
  26
  - Slopes - Diagram a
    26
  - Maximum Slope Gradient - Diagram B
    26
- Gradients - Continued
  27
  - Crossing Gradients - Diagram C
    27
  - Emergency Stopping on Slopes
    27
  - Responsibilities
    27
  - Overturning
    27
- Description of Symbols and Pictorials Used on Safety Signs
  28
- Safety Sign Location (ISO)
  30
- Safety Sign Description (ISO)
  31
4 Installation

33
- Delivery Checks
  35
- Articulation Lock
  35
- Pre-Start Checks
  36
5 Description

37
- TA9 Dumper
  39
- TA10 Dumper
  39
- General Description
  40
  - Skip
    40
  - Engines
    40
  - Chassis
    40
  - Steering
    40
  - Transmission
    40
  - Brakes
    40
  - Handbrake
    40
  - Electric System
    40
  - Rops
    40
- Skip
  41
- Skip Props
  41
- Chassis
  42
- Torque Converter & Shuttle Gearbox
  42
- Transfer Box
  42
- Hydraulic System
  43
- Engine Air Intake
  44
- Battery Isolator
  45
- Circuit Breakers
  46
- Dashboard Controls & Instruments
  46
- Dash Decal - no Lights
  47
- Dash Decal - Site Lights
  48
- Dash Decal - Road Traffic Lights
  49
- Dash Panel Symbol Description
  50
- Dash Panel Symbol Description - Continued
  51
- Dash Panel Switch Descriptions
  52
- Start/Stop Switch
  53
- Forward / Reverse Switch
  53
  - Forward/Reverse Positions and Actions
    53
- Direction Indicator Switch - if Fitted
  54
- Audible Warning, Hourmeter and Reverse Bleeper
  54
  - Audible Warning (A)
    54
  - Hourmeter (B)
    54
  - Reverse Bleeper - if Fitted
    54
- Road Traffic Lighting
  55
  - Brake Lights
    55
  - Number Plate Lights
    55
- Flashing Beacon
  56
  - Storage Instructions
    56
- Accessory 'Jack Plug' Socket
  57
- Foot Brake and Accelerator Pedals
  58
- Gearlever
  58
- Parking Brake
  59
  - Apply
    59
  - Release
    59
- Engine Canopy Doors
  60
- Tow Hitch
  60
- Rops
  61
6 Inspection

63
- General Inspection
  65
- Daily Operator Checks
  66
7 Operating Instructions

67
- Operating Instructions
  67
- Pre-Start Checks
  69
- Access / Egress
  70
- Operators Seat - Grammar
  71
  - Angle Adjustment
    71
  - Seat Movement
    71
  - Weight Adjustment
    71
  - D - Seat Belt
    73
- Operators Seat - Milsco
  73
  - Seat Controls
    73
  - Fore and Aft Movement
    73
  - Weight Adjustment
    73
  - Backrest Angle Adjustment
    73
  - Seat Belt
    74
- Folding ROPS
  75
  - Folding Procedure
    75
- Starting and Stopping the Engine
  76
  - Starting the Engine
    76
  - Stopping the Engine
    76
- To Move the Machine
  77
- To Change Gear
  77
- Gradients
  78
  - Descending Gradients
    78
  - Stopping and Moving off on a Gradient
    78
- To Tip the Skip
  78
- To Lower the Skip
  78
- Towing or Recovery
  79
  - Towing
    79
8 Transportation

81
- Transportation
  81
  - Loading Onto Lorry / Trailer
    83
  - Unloading
    83
- Articulation Lock
  83
- Securing Dumper to a Lorry or Trailer Bed
  84
Maintenance

85
- Maintenance and Lubrication
  87
  - Safety Signs
    87
  - Hydraulic Oil under Pressure
    87
- Cleaning
  88
- Vehicle/Machine Battery - End of Life Disposal
  88
- Working under a Raised Skip
  89
  - Fitting Skip Props
    89
  - Removing Skip Props
    89
- Battery
  90
  - Battery Isolator
    90
  - Battery Access
    90
  - Battery Removal
    90
- Battery Maintenance
  91
- Jump Starting
  92
- Engine Air Cleaner Servicing
  93
  - Air Cleaner Daily Maintenance
    93
  - Air Cleaner Servicing
    93
  - Air Filter Cleaning
    93
- Engine Oil
  94
  - Engine Oil Level Checking
    94
Maintenance (Continued)

94
- Engine Oil
  95
  - Engine Oil Draining
    95
- Engine Coolant
  96
  - Radiator Pressure Cap (A)
    96
  - Topping-Up Cooling System Level - Engine Cold
    96
  - Coolant
    96
  - Radiator Cap Access
    96
- Hydraulic System
  97
  - Always
    97
  - Never
    97
  - Hydraulic Filters
    97
- Hydraulic System
  98
  - Hydraulic Oil Level - Checking
    98
  - Hydraulic Oil - Adding
    98
- Hydraulic System
  99
  - Hydraulic Oil - Replacing
    99
  - Return Filter Renewal
    99
- Fuel System
  100
  - Diesel Fuel Level
    100
  - Fuel/Water Seperator
    100
- Brakes
  101
  - Brake Arrangement
    101
  - Brake Maintenance
    101
  - Brake Fluid - Checking Level
    101
- Brakes
  102
  - Parking Brake
    102
  - Parking Brake Lever
    102
  - Brake Calliper
    102
  - Parking Brake Test
    102
- Front and Rear Axles
  103
  - Axle Description
    103
  - Axle Oil - Checking Level
    103
  - Axle Oil - Changing
    103
- Hubs
  104
  - To Check the Oil Level
    104
- Gearbox and Transfer Box
  105
  - General
    105
  - Oil Changes
    105
  - Transfer Box
    105
- Gearbox and Transfer Box
  106
  - Power Shuttle Gearbox
    106
  - Checking Oil Level
    106
  - Changing Oil
    106
- Wheels and Tyres
  107
- Centre Pivot
  108
  - General
    108
  - Pivot Pin Locking Screws
    108
  - Protective Caps
    108
  - Lubrication
    108
- Rops
  109
  - Introduction
    109
  - Attachments And/Or Modifications
    109
  - Maintenance
    109
  - Repair
    109
- Seat Belts
  110
  - Important Facts about Seat Belts
    110
- Seat Belt Maintenance Guidelines
  110
- Service Schedule
  111
- Lubrication Schedule
  112
- Lubrication Points
  113
9 Maintenance (Continued)

113
- Long Term Storage
  114
- Scrapping
  114
- Antifreeze
  115
10 Specifications

117
- Dimensions
  119
  - Data - Engine, Alternator and Battery
    120
  - Data - Dumper Speeds and Brakes
    120
  - Data - Fluid Capacities - Litres (Pints)
    120
  - Data - Load Capacities
    120
  - Data - Wheels and Tyres
    120
  - Data - Antifreeze / Water Ratio Properties
    121
  - Noise Emissions
    121
  - Vibration
    121
- Electric Circuits
  122
- Hydraulic Circuit
  128

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Terex TA9 Operation Manual

Terex TA9 Operation Manual (152 pages)

SITE DUMPER

Brand: Terex | Category: Construction Equipment | Size: 6.68 MB

Table of Contents

Terex TA9 Operation Manual

Terex TA9 Operation Manual (130 pages)

SITE DUMPER

Brand: Terex | Category: Mini Skid Steers | Size: 5.2 MB

Table of Contents

Table of Contents
5
1 Introduction Important Information

11
- Safety Alert System
  11
- Intended Use
  11
- Identification Plate
  12
- Warranty Registration
  14
- Warranty
  14
- Service and Replacement Parts Enquiries
  14
- Official Documents European Community Only
  14
  - CE Mark
    14
- California Proposition
  16
- Bulletin Compliance
  16
- Contacting the Manufacturer
  16
- Transfer of Machine Ownership
  17
2 Safety

19
- Safety Alert System
  19
- ANSI Hazard Classification System
  19
- Personal Protective Equipment (PPE)
  20
- General Safety Information
  22
- Seat Belt
  24
- Rops
  24
- Lockout and Tag out
  25
- Hydraulic Fluid
  25
- Fluid Levels
  25
- Battery Electrolyte
  25
  - Skin Exposure
    25
  - Eye Contact
    25
  - Battery Charging
    25
  - Frozen Battery Electrolyte
    25
- Fires
  26
- Water Cooled Engines
  26
- Lubricants
  26
  - New Oil
    26
  - Old Oil
    26
  - First Aid - Oil
    27
- Oil or Fuel Spillage
  27
- Gradients
  27
  - Ascending or Descending
    27
  - Maximum Gradient
    28
  - Crossing a Slope
    28
- Responsibilities
  28
- Overturning
  29
- Safety Signs
  29
  - Safety Sign Symbols
    30
  - Safety Sign Location - ISO
    32
  - Safety Sign Location - ANSI
    34
3 Technical Data Dimensions

37
- Ta9
  37
- Turning Circle
  38
- Data
  39
- Noise Emissions
  41
- Vibration Levels
  41
4 Description TA Dumper - Forward Tip Skip

43
- TA Dumper
  44
- Description
  44
  - Skip
    44
  - Engine
    44
  - Chassis
    45
  - Steering
    45
  - Transmission
    45
  - Braking System
    45
  - Electrical System
    45
- Skip
  45
  - Raised Skip
    45
- Chassis
  46
- Hydraulic System
  46
- Battery Isolator
  47
  - Operation
    47
- Circuit Breakers & Audible Warning
  48
  - Circuit Breakers
    48
  - Audible Warning
    48
- Control Panel and Switch Functions
  49
- Hour Meter
  53
- Engine Start/Stop Switch
  53
- Forward/Reverse Switch
  54
- Highway Lighting (When Fitted)
  54
  - Direction Indicators
    55
  - Front Light Unit
    55
  - Rear Light Unit
    56
  - Registration Plate Lights
    56
- Obstruction Beacon
  56
- Foot Brake and Throttle Pedals
  57
- Gear Selector Lever
  58
- Parking Brake
  58
- Tow Hitch
  59
5 Transportation

61
- Transporting by Rail
  61
- Loading on to a Trailer or Lorry Using Ramps
  61
- Articulation Lock
  62
- Tie down Points
  63
- Tie down
  64
6 Initial Setup and Adjustments Delivery Checks

65
- Setup
  65
- Start up
  66
7 Standard Operating Procedures

67
- Pre Start Checks
  67
- To Set the ROPS in the Work Position
  67
- To Lower the Rop's for Transport
  68
- Machine Access
  68
- Seat
  69
  - Seat Adjustment
    69
  - Weight Adjustment
    69
  - Back Rest Angle Adjustment
    69
  - Seat Belt
    71
- To Start the Engine
  72
- To Stop the Engine
  73
- To Move the Machine
  73
  - Moving off
    73
  - To Change Gear
    73
  - To Stop the Machine
    74
- Gradients
  74
- Loading the Skip
  75
- Skip Operation
  75
  - To Tip the Load
    75
  - To Lower the Skip
    76
- Parking the Machine after Use
  76
8 Emergency Operating Procedures

77
- Running out of Fuel on a Slope
  77
- Jump Starting" a Machine
  77
9 Maintenance and Lubrication General Information

79
- Maintenance Notes
  79
- Cleaning the Machine
  80
  - Safety Signs
    80
- Battery Disposal
  80
- Hydraulic Oil under Pressure
  80
- Skip Support
  80
- Articulation Lock
  81
  - To Fit the Articulation Lock
    82
- Floor Plate Removal
  83
- Engine Coolant
  84
  - To Check the Coolant Level
    84
  - To Add Coolant
    84
- Engine Oil
  85
  - To Check the Engine Oil Level
    85
  - To Add Oil
    86
- Synchro Shuttle Gearbox
  87
  - To Check the Level
    88
  - To Add Oil
    88
- Hydraulic System
  88
  - To Check the Hydraulic Oil Level
    89
  - To Add Hydraulic Oil
    90
- Fuel System
  90
  - To Add Fuel
    90
- Braking System
  91
  - Brake Arrangement
    91
  - To Add Fluid
    91
  - Parking Brake Test
    92
- Maintenance Schedule
  93
- Fluids and Lubricants
  95
  - Engine Oil
    95
  - Gearbox
    95
  - Transfer Box
    95
  - Axles
    95
  - Brake Reservoir
    95
  - Hydraulic System
    95
  - Engine Coolant
    96
  - Fuel System
    96
- Fluid Capacities
  96
Troubleshooting

97
Recovery

99
- In the Event of a Breakdown
  99
12 Storage, Decommissioning and Disposal

101
- Long Term Storage
  101
- Decommissioning
  101
- Recommissioning
  101
- Disposal
  102
  - If Stored for more than a Period of 6 Months
    102
- Disposal of Used Batteries
  102
13 Glossary of Terms

103
Appendix 1 - Electrical Diagrams

105
Appendix 2 - Hydraulic Diagrams

119
Appendix 3 - Fuel System Diagram

123

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