TemperZone HWP Series Installation & Maintenance
TemperZone HWP Series Installation & Maintenance

TemperZone HWP Series Installation & Maintenance

Ducted water cooled packaged air conditioners

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DUCTED WATER COOLED PACKAGED AIR CONDITIONERS
1. GENERAL
1.1 Introduction
Follow these instructions to ensure the optimum
performance, reliability and durability.
Units must be installed in accordance with all national and
regional regulations and bylaws.
2. INSTALLATION
2.1 Positioning & Mounting
HWP units are designed to be used with simple, short
duct layouts. Units should be located as close to the
space to be air conditioned as acoustic criteria allows.
When determining the position of the air conditioner, allow
adequate space around the unit to facilitate water pipe/
hose connections, future servicing and maintenance.
Ensure there is enough working space in front of the
electrical access panel. Allow adequate clearance for the
filter to be withdrawn to its full length.
Mount the unit using the spring mount system supplied
(Fig.1). This system minimises transfer of vibration into
the building structure.
Figure 1 Spring Mounting
If a more rigid installation can
be tolerated, then suspend the
unit from four threaded rods
using locknuts (not supplied),
as shown in Fig. 2.
When finally positioned, tighten
the lock nuts on the mounting
rods to give a firm installation.
Alternatively, bolt the unit
directly to the ceiling's sub-
structure.
HWP models (c/w UC8)
Installation & Maintenance
Mounting
rod
Tighten
locknuts
Spring mount
for strength
support
supplied
Use 30x30
flat washers
supplied
Figure 2 Solid Mounting
National Health and Safety regulations must be followed
to avoid personal injuries.
The appropriate permits must be acquired and adhered
to.
Seismic restraints must be fitted if required.
2.2 Condensate Drain & Optional Lift-Pump
Mount top of the unit level as it comes with a sloping
drain tray. This tray is reversible (ie the drain exit can
be at either end of the unit), unless fitting the optional
Condensate Lift-Pump, in which case the exit must at the
opposite end to the compressor (ie standard orientation).
HWP 36–59: The condensate drain is NOT to be 'U'
trapped outside the unit.
HWP 78–275: The unit must be mounted with sufficient
height for the condensate drain to be 'U' trapped outside
the unit (see fig.3). Alternatively fit a condensate lift-pump.
The drain line must not be piped to a level above the drain
tray.
The drain line must be maintained at least 19 mm ID
along its full length. A vent pipe is recommended for
drain pipes longer than 4 m (refer figure 2). Check drain
by pouring water into the drain tray and ensuring that it
clears (with the unit operating). Failure to adhere to these
instructions could cause flooding.
100 mm
APPROX.
UNIT
50 mm
MINIMUM
100 mm
APPROX.
OPEN
DRAIN
'U' TRAP
Figure 3 Condensate Drain
2.3 Air Ducts, Filters and Grilles
Rigid Ducting:
a. Use appropriately sized insulated ducting with
consideration for noise transmission through the
ducting. See recommendations at www.temperzone.
biz; model search 'application'.
b. Ensure rigid ducting is self-supported by its own
hangers and not by the unit.
d. If regular access to the unit is easy, the return air spigot
integrated filter can be used.
e. If the unit is inaccessible then install a return air grille
with filter incorporated in the ceiling instead.
f. Supply air grilles should be selected and installed to
avoid draughts and noise but give good air distribution.
VENT PIPE
FOR LONG
CONDENSATE
DRAIN RUNS
MINIMUM
SLOPE
20 mm PER m
(1 IN 50)
003-000-020 09/17

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Summary of Contents for TemperZone HWP Series

  • Page 1 Use appropriately sized insulated ducting with supplied consideration for noise transmission through the When finally positioned, tighten ducting. See recommendations at www.temperzone. the lock nuts on the mounting biz; model search 'application'. rods to give a firm installation. Use 30x30 b.
  • Page 2: Water Connection

    The HWP unit's IN and OUT water connections are male www.temperzone.biz for detailed information on air BSP pipe threaded. The unit can be piped directly or using two temperzone flexible high pressure water hoses handling performance and water flow rates. (supplied) which have female pipe threaded connections at each end.
  • Page 3: Unit Protection

    0-10V dc analog signals. d. BMS control is via Modbus over RS485. For a full list of the Modbus control setup, settings and read/ write parameters. Contact Temperzone for details, or visit www.temperzone.biz; model search 'BMS'. 5 UNIT PROTECTION 5.1 General Refer to UC8 Controller label on the unit for operation &...
  • Page 4 6.4 Starting the Compressor i. For reverse cycle systems: Switch the thermostat to Heating Cycle. The reversing a. On the unit's UC8 controller, press and hold the SW3 valve should engage with a click and the compressor push button until the display shows a letter 'c' for start.
  • Page 5 Example: For detailed information about monitoring and control via Modbus RTU refer to document “UC8 Modbus communications” available at www.temperzone.biz; model search 'UC8'. 7.4 Setting the UC8 Modbus device address To view or change the Modbus device address of a UC8 follow these steps: •...
  • Page 6: Maintenance

    • Many new buildings, especially a commercial operation & fault diagnostics information; or buildings, have a large amount of concrete and other visit www.temperzone.biz and model search structural materials that are generally cold and full 'UC8 Controller'. Here you will also find a 'UC8 of moisture.
  • Page 7 - 7 -...
  • Page 8 Table   1 ,   I nformation   a vailable   o n   t he   U C8   d isplay.   Item   Unit   Abbreviation   Examples   Compressor   s uction   l ine   p ressure   kPa  ...
  • Page 9 (over-charged) or a problem with the information”, available for free download from the expansion device (for example a stuck accurator or temperzone internet website. loose wiring to an EEV). High pressure protection (HP) The protection is activated when discharge superheat Some HWP units may be fitted with high pressure remains below the threshold for longer than 15 minutes.
  • Page 10 • Modbus RTU communications with connected devices The display shows the code of the fault that caused the (e.g. TZT-100 or SAT-3 thermostat, a Carel Power+ lock-out condition. inverter) must continue uninterrupted. A unit that is locked out can be unlocked using any one •...
  • Page 11: Commissioning Check List

    INSTALLER TO COMPLETE Commissioning Check List Site Name/address: ..................................Installing Company ...................... Date: ............Serviceman: ....................... Tel: ............Model: ................. Serial No: ..........Unit Site Ref: ......Units is installed level? Return air filter fitted? Mounting springs adjusted & balanced? Is air flow set and balanced? Drain trap fitted (if applicable)? Are UC8 controller parameters set?
  • Page 12 (Australian Head Office and Manufacturing) Wellington, Christchurch Brisbane, Melbourne, Adelaide Singapore, Shanghai Distributors North Queensland, Perth, Hobart, Newcastle Singapore, Shanghai, Beijing, Jakarta, Hong Kong, Sri Lanka, Mauritius, Bangalore, Bangkok, Hanoi, Cambodia, South Pacific Islands, Bangladesh www.temperzone.biz © temperzone limited 2017 - 12 -...

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