York PCG6B36 Technical Manual

York PCG6B36 Technical Manual

Single package air conditioner / gas heat 16 seer – r-410a – 208/230v - 3 phase 3 thru 5 nominal tons 65 - 125 mbh heat input
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TECHNICAL GUIDE
SINGLE PACKAGE
AIR CONDITIONER / GAS HEAT
16 SEER – R-410A – 208/230V - 3 PHASE
3 THRU 5 NOMINAL TONS
65 - 125 MBH HEAT INPUT
MODELS: PCG6*36 THRU 60
Due to continuous product improvement, specifications
are subject to change without notice.
Visit us on the web at
www.upgnet.com and www.york.com
Additional rating information can be found at:
www.ahridirectory.org
WARRANTY SUMMARY*
Standard 1-Year limited parts warranty.
Standard 5-Years limited compressor warranty.
10-Year gas heat exchanger warranty.
*See limited warranty certificate in User's Information Manual for details
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE
®
DESCRIPTION
These packaged cooling/heating air conditioners are designed
for outdoor installation. Only utility and duct connections are
required at the point of installation.
FEATURES
• Operating Efficiency - All PCG6 model gas units provide a
minimum AFUE of 81.0% in heating and 16.0 SEER, 12.0
EER rating for cooling operation. All models meet California
Low-Nox requirements of 40 ng/joule emission level for Air
Quality Management Districts. All PCG6 models utilize a
multi-stage compressor for maximum comfort and efficiency.
• On Site Flexibility - All model sizes use a compact design
cabinet. Field convertible duct connections from side flow to
downflow allows the installer to have greater flexibility with
less inventory.
• Lower Installation Cost - Installation time and costs are
reduced by easy power and control wiring connections. The
small base dimension means less space is required on the
ground or roof. All units are completely wired, charged with
R-410A and tested prior to shipment. Test stations using a
state-of-the-art computerized process system are used to
ensure product quality. Refrigerant charge and component
part numbers are verified via computers during assembly.
Vital run test statistics such as system pressure, motor cur-
rents, air velocity and temperature, unit vibration, and gas
system safeties are monitored and recorded by the system to
ensure unit performance. Equal size side supply and return
duct connections allow easy connection of ducts to match
low crawl spaces without transition pieces.
• Utility Connections Made Easy - Gas and electric utility
access provided through the bottom or the side of the unit.
Utility connections can be made quickly and with a minimum
amount of field labor. A field supplied and field installed elec-
trical disconnect switch must be installed.
• Convertible Airflow Design - The bottom duct openings are
covered when they leave the factory, ready to be used for a
side supply/side return application. If a bottom supply/bottom
return application is desired, simply remove the two panels
from the bottom of the unit and place them in the side supply/
side return duct openings. No panel cutting is required and
no accessory panel is necessary. Convertible airflow design
allows maximum field flexibility and minimum inventory.
• Condensate Pan - A corrosion-resistant, long-lasting, water-
tight pan is positioned below the evaporator coil to collect
and drain all condensate, preventing build-up of stagnant
condensate. The condensate pan conforms to ASHRAE 62-
89 standards (Ventilation for Acceptable Indoor Air Quality).
• Condensate Drain - The 3/4 inch NPT female connection is
rigidly mounted to assure proper fit and leak tight seal.
• Durable Finish - The cabinet is made of G90 galvanized
steel with a powder paint coating for appearance and protec-
tion. The pre-treated galvanized steel provides a better paint-
to-steel bond, which resists corrosion and rust creep. Pow-
der paint finish ensure less fading when exposed to sunlight,
and provides superior corrosion resistance (1000 hour salt
spray tested).
5291596-YTG-E-1117
Continued on next page.

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Summary of Contents for York PCG6B36

  • Page 1 Visit us on the web at and drain all condensate, preventing build-up of stagnant www.upgnet.com and www.york.com condensate. The condensate pan conforms to ASHRAE 62- Additional rating information can be found at: 89 standards (Ventilation for Acceptable Indoor Air Quality).
  • Page 2 5291596-YTG-E-1117 • Full Perimeter Base Rails - The easily removable base rails accomplished by the simultaneous operation of scroll bypass provide a solid foundation for the entire unit and protects the and a temperature sensor which protect the compressor if unit during shipment.
  • Page 3: Component Location

    5291596-YTG-E-1117 NOMENCLATURE 1. Model Family 5. Gas Heating Input BTU/Hr x 1000 PCG - packaged A/C with gas heat, 050 = 50,000 BTU/Hr. input, blank = electric heat PHG - packaged heat pump with gas heat, 6. Voltage-Phase-Frequency PCE - packaged A/C with electric heat, 2 = 208/230-1-60, 3=208/230-3-60, 4 = 460-3-60 PHE - packaged heat pump with electric heat 2.
  • Page 4 • Filter/Frame Kit (Kit provided) the York Hx™ Touchscreen Thermostat (S1-THXU280*) (S1-1FF0602, S1-1FF0601) - Kit contains the necessary available through Source1. For more information, see the hardware to field install return air filters into the base unit.
  • Page 5: Unit Cabinet

    5291596-YTG-E-1117 GUIDE SPECIFICATIONS Indoor Blower Assembly - Fan shall be direct drive design. Fan wheel shall be double-inlet type with forward-curved GENERAL blades, dynamically balanced to operate smoothly throughout Units shall be manufactured by Unitary Products in an ISO the entire range of operation. Airflow design shall be constant 9001 certified facility.
  • Page 6: Physical Data

    An integrated control board shall provide timed control of indoor fan functioning and burner ignition. PHYSICAL DATA MODELS NOMINAL TONNAGE PCG6B36 PCG6B42 PCG6B48 PCG6B60 AHRI Cooling Performance 36.5 43.3...
  • Page 7 5291596-YTG-E-1117 PHYSICAL DATA (Continued) MODELS NOMINAL TONNAGE PCG6B36 PCG6B42 PCG6B48 PCG6B60 Indoor Coil Data Face area (Sq. Ft.) Rows Fins per inch Tube diameter Circuitry Type Interlaced Interlaced Interlaced Interlaced Refrigerant control Outdoor Fan Data Fan diameter (Inch) Type Prop...
  • Page 8 5291596-YTG-E-1117 COOLING PERFORMANCE DATA - 3 TON (LOW SPEED) - MODEL NO. PCG6B36 ID CFM 1000 CONDENSER ENTERING AIR IDDB TEMPERATURE IDWB T.C. 34.8 41.4 41.7 46.0 49.1 37.3 41.2 41.5 44.6 47.3 39.7 41.0 41.2 43.1 45.4 55 / 45 S.C.
  • Page 9 5291596-YTG-E-1117 COOLING PERFORMANCE DATA - 3.5 TON (LOW SPEED) - MODEL NO. PCG6B42 ID CFM 1000 1200 CONDENSER ENTERING AIR IDDB TEMPERATURE IDWB T.C. 30.2 33.8 24.4 36.3 39.4 33.3 36.0 26.3 37.9 40.4 36.4 38.2 28.1 39.5 41.3 55 / 45 S.C.
  • Page 10 5291596-YTG-E-1117 COOLING PERFORMANCE DATA - 4 TON (LOW SPEED) - MODEL NO. PCG6B48 ID CFM 1100 1300 CONDENSER ENTERING AIR IDDB TEMPERATURE IDWB T.C. 34.3 37.4 36.3 41.1 45.6 37.5 39.7 38.7 43.6 48.0 40.6 42.1 41.1 46.2 50.3 55 / 45 S.C.
  • Page 11 5291596-YTG-E-1117 COOLING PERFORMANCE DATA - 5 TON (LOW SPEED) - MODEL NO. PCG6B60 ID CFM 1100 1300 1500 CONDENSER ENTERING AIR IDDB TEMPERATURE IDWB T.C. 44.6 51.1 50.5 55.7 59.9 47.1 53.0 51.7 57.4 61.8 49.5 54.9 53.0 59.2 63.8 55 / 45 S.C.
  • Page 12: Unit Dimensions

    5291596-YTG-E-1117 UNIT DIMENSIONS Dimensions Model 51-1/4 45-3/4 51-1/4 45-3/4 51-1/4 45-3/4 51-1/4 45-3/4 UNIT CLEARANCES Direction Distance (in.) Direction Distance (in.) Power Entry (Right Side) Side Opposite Ducts Left Side Duct Panel Bottom NOTES: 1. A 1" clearance must be provided between any combustible material and the supply air duct work. 2.
  • Page 13: Electrical Data

    5291596-YTG-E-1117 ELECTRICAL DATA OD Fan Supply Max Fuse Compressor Motor Blower Motor Model Voltage Breaker Size (Amps) (Amps) 36065 208/230-3-60 11.6 73.0 18.1 20.0 36100 208/230-3-60 11.6 73.0 18.1 21.6 42065, 42100 208/230-3-60 14.2 88.0 22.1 24.9 48065, 48100, 48125 208/230-3-60 14.0 83.1...
  • Page 14: Airflow Performance - Side Duct Application

    5291596-YTG-E-1117 AIRFLOW PERFORMANCE - SIDE DUCT APPLICATION External Static Pressure (Inches WC) Model Jumper Position SCFM SCFM SCFM SCFM SCFM SCFM SCFM SCFM SCFM SCFM 1371 1354 1303 1257 1209 1148 1084 1008 1293 1246 1206 1152 1098 1028 High Cool 1232 1178 1131...
  • Page 15 5291596-YTG-E-1117 AIRFLOW PERFORMANCE - SIDE DUCT APPLICATION (Continued) External Static Pressure (Inches WC) Model Jumper Position SCFM SCFM SCFM SCFM SCFM SCFM SCFM SCFM SCFM SCFM 1851 1809 1781 1746 1707 1656 1609 1552 1518 1460 1689 1652 1630 1597 1556 1504 1461...
  • Page 16 5291596-YTG-E-1117 AIRFLOW PERFORMANCE - SIDE DUCT APPLICATION (Continued) External Static Pressure (Inches WC) Model Jumper Position SCFM SCFM SCFM SCFM SCFM SCFM SCFM SCFM SCFM SCFM 2149 2114 2077 2030 1989 1948 1905 1859 1816 1768 2013 1977 1941 1898 1860 1816 1772...
  • Page 17: Additional Static Resistance

    5291596-YTG-E-1117 ADDITIONAL STATIC RESISTANCE BOTTOM DUCT DIMENSIONS (Inches) Size (Tons) Wet Indoor Coil Economizer Filter/Frame Kit 0.01 0.00 0.04 0.02 0.01 0.06 0.03 0.01 0.08 1000 0.04 0.01 0.10 036 (3.0) 1100 0.05 0.01 0.13 1200 0.06 0.02 0.16 1300 0.07 0.03 0.17...
  • Page 18: Unit Typical Duct Applications

    5291596-YTG-E-1117 UNIT TYPICAL DUCT APPLICATIONS ROOF CURB ROOF CURB INSTALLATION INSTALLATION REAR DUCT BOTTOM DUCT SLAB ON GROUND INSTALLATION A0324-001 UNIT TYPICAL SLAB ON GROUND INSTALLATION TO POWER SUPPLY RETURN AIR DUCT SUPPLY AIR DUCT FIELD-SUPPLIED DISCONNECT SWITCH CONDENSATE DRAIN MANUAL GAS SHUTOFF VAVLE CONTROL WIRING TO...
  • Page 19: Unit Typical Roof Curb Installation

    5291596-YTG-E-1117 UNIT TYPICAL ROOF CURB INSTALLATION ROOF CONDENSATE DRAIN MANUAL GAS ROOF CURB SHUTOFF VAVLE FIELD-SUPPLIED DISCONNECT SWITCH TO GAS SUPPLY LINE TO POWER SUPPLY CONTROL WIRING TO INDOOR THERMOSTAT RETURN SUPPLY AIR DUCT AIR DUCT A0326-001 Johnson Controls Unitary Products...
  • Page 20 NOTES Subject to change without notice. Published in U.S.A. 5291596-YTG-E-1117 Copyright © 2017 by Johnson Controls, Inc. All rights reserved. Supersedes: 5291596-YTG-D-1017 York International Corp. 5005 York Drive Norman, OK 73069...

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