York PCE6 SERIES Installation Manual
York PCE6 SERIES Installation Manual

York PCE6 SERIES Installation Manual

Single package air conditioner / electric heat

Advertisement

INSTALLATION MANUAL

SINGLE PACKAGE
AIR CONDITIONER / ELECTRIC HEAT
MODELS: PCE6 SERIES
3 THRU 5 TONS - 460V - 3 PHASE
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
MODEL NUMBER NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . 2
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
AIRFLOW PERFORMANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Component Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Unit 4 Point Load Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Unit Dimensions and Access Locations . . . . . . . . . . . . . . . . . . . . . . . 4
Bottom Duct Dimensions (inches) . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Rear Duct Dimensions (inches) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Unit Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Weights and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Unit Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Unit Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Electrical Data - 460-3-60 - Single Source Power . . . . . . . . . . . . . . . 7
Electrical Data for 460-3-60 Multi Source Power . . . . . . . . . . . . . . . . 7
Electric Heat Blower Off Delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
SECTION I: GENERAL INFORMATION
PCE units are factory assembled air conditioners designed for outdoor
installation on a roof top or a slab. Field-installed electric heater acces-
sories are available to provide electric heat.
The units are completely assembled on rigid, removable base rails. All
piping, refrigerant charge, and electrical wiring is factory installed and
tested. The units require only electric power and duct connections at
the point of installation.
SECTION II: SAFETY
This is a safety alert symbol. When you see this symbol on
labels or in manuals, be alert to the potential for personal
injury.
Understand and pay particular attention to the signal words DANGER,
WARNING, or CAUTION.
DANGER indicates an imminently hazardous situation, which, if not
avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation, which, if not
avoided, could result in death or serious injury.
Johnson Controls Unitary Products
LIST OF SECTIONS
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
TYPICAL WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
START UP SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
LIST OF FIGURES
Typical Field Power Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Indoor Blower Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Measuring External Static Pressure . . . . . . . . . . . . . . . . . . . . . . . . . 14
Connection Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Ladder Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
R-410A Quick Reference Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
LIST OF TABLES
Physical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Airflow Performance - Side Duct Application . . . . . . . . . . . . . . . . . . 10
Additional Static Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Delay Profile Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Thermostat Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Recommended Blower Speed for Electric Heat . . . . . . . . . . . . . . . . 12
CAUTION indicates a potentially hazardous situation, which, if not
avoided may result in minor or moderate injury. It is also used to
alert against unsafe practices and hazards involving only property dam-
age.
Improper installation may create a condition where the operation of
the product could cause personal injury or property damage.
Improper installation, adjustment, alteration, service or maintenance
can cause injury or property damage. Failure to carefully read and
follow all instructions in this manual can result in furnace mal-
function, death, personal injury and/or property damage. Only a
qualified contractor, installer or service agency should install this
product.
This product must be installed in strict compliance with the installa-
tion instructions and any applicable local, state, and national codes
including, but not limited to building, electrical, and mechanical
codes.
® ®
WARNING
!
CAUTION
!
5300477-UIM-A-0317

Advertisement

Table of Contents
loading

Summary of Contents for York PCE6 SERIES

  • Page 1: Table Of Contents

    SINGLE PACKAGE ® ® AIR CONDITIONER / ELECTRIC HEAT MODELS: PCE6 SERIES 3 THRU 5 TONS – 460V - 3 PHASE LIST OF SECTIONS GENERAL INFORMATION ....... . 1 OPERATION .
  • Page 2: Model Number Nomenclature

    5300477-UIM-A-0317 Due to system pressure, moving parts, and electrical components, WARNING installation and servicing of air conditioning equipment can be hazard- ous. Only qualified, licensed service personnel should install, repair, or Before performing service or maintenance operations on unit, turn off service this equipment.
  • Page 3: Component Location

    5300477-UIM-A-0317 OUTDOOR FAN MOTOR OUTDOOR FAN OUTDOOR COIL COIL GUARD PANEL (Behind Panel) ECM BLOWER MOTOR CONTROL BOARD CONTACTOR CAPACITOR TRANSFORMER COMPRESSOR BLOWER MOTOR OPTIONAL ELECTRIC HEAT KIT INDOOR COIL INDOOR BLOWER REMOVABLE BASE RAILS A0411-001 FIGURE 1: Component Location LOCATION RIGGING AND HANDLING CAUTION...
  • Page 4: Unit 4 Point Load Weight

    5300477-UIM-A-0317 Table 2: Weights and Dimensions Weight (lbs.) Center of Gravity (inches) 4 Point Load Location (lbs.) Model Shipping Operating PCE6B36 PCE6B48 PCE6B60 "D" CENTER OF GRAVITY COMPRESSOR "C" "A" FRONT OF UNIT "B" A0295-001 FIGURE 2: Unit 4 Point Load Weight Table 3: Unit Dimensions Dimensions (inches) Model...
  • Page 5: Bottom Duct Dimensions (Inches)

    5300477-UIM-A-0317 A filter rack and high velocity filters are standard on three phase units. Table 4: Unit Clearances Filters must always be used and must be kept clean. When filters Direction Distance (in.) Direction Distance (in.) become dirt laden, insufficient air will be delivered by the blower, Power Entry decreasing your units efficiency and increasing operating costs and (Right Side)
  • Page 6: Typical Field Control Wiring Diagram For Air Conditioner Models

    5300477-UIM-A-0317 CONDENSATE DRAIN maintained at the compressor terminals during starting and running conditions are indicated on the unit Rating Plate and Table 1. A condensate trap must be installed in the condensate drain. The The wiring entering the cabinet must be provided with mechanical plumbing must conform to local codes.
  • Page 7: Electrical Data - 460-3-60 - Single Source Power

    5300477-UIM-A-0317 Table 5: Electrical Data - 460-3-60 - Single Source Power Blower Fuse Compressor Electric Heat Option Fuse Fuse MCA1 Motor Breaker (Unit Breaker Breaker Motor Model (Total (Heater Size Minus Size Size Unit) Only) (Unit Heater) Heater Heater (Total (Heater RLA LRA MCC FLA Stages...
  • Page 8: Physical Data

    5300477-UIM-A-0317 Table 8: Physical Data MODELS NOMINAL TONNAGE PCE6B36 PCE6B48 PCE6B60 AHRI Cooling Performance Gross Capacity @ AHRI A point (MBH) 36.5 49.1 60.0 AHRI net capacity (MBH) 36.0 48.0 58.0 12.5 12.5 12.0 SEER 16.0 16.0 16.0 Nominal CFM 1200 1600 2000...
  • Page 9: Johnson Controls Unitary Products

    5300477-UIM-A-0317 COMPRESSORS CAUTION CAUTION Do not leave the system open to the atmosphere. Unit damage could occur due to moisture being absorbed by the POE oil in the system. This system uses R-410A refrigerant which operates at higher pres- This type of oil is highly susceptible to moisture absorption sures than R-22.
  • Page 10: Airflow Performance

    5300477-UIM-A-0317 SECTION V: AIRFLOW PERFORMANCE Table 9: Airflow Performance - Side Duct Application External Static Pressure (Inches WC) Model Jumper Position SCFM SCFM SCFM SCFM SCFM SCFM SCFM SCFM SCFM SCFM 1621 1531 1454 1371 1299 1223 1138 1039 1507 1418 1339 1268...
  • Page 11: Operation

    5300477-UIM-A-0317 SECTION VI: OPERATION Table 10: Additional Static Resistance All PCE6 models contain a multi-stage compressor, therefore a multi- Size (Tons) Wet Indoor Coil Economizer Filter/Frame Kit stage thermostat must be used. 0.01 0.00 0.04 COOLING SEQUENCE OF OPERATION 0.02 0.01 0.06 0.03...
  • Page 12: Delay Profile Descriptions

    5300477-UIM-A-0317 HEATING SEQUENCE OF OPERATION Delay Profiles (Units equipped with optional electric heat kit) The Delay Profiles are shown in Table 15 for each Delay jumper set- ting. 1. On a call for heating, the wall thermostat sends a 24V “W” signal to “W1”...
  • Page 13: Indoor Blower Control

    5300477-UIM-A-0317 FIGURE 8: Indoor Blower Control Table 14: Enhanced ECM Indoor Blower Control Board Fault Codes Flashes Fault Condition LED OFF No power to control LED ON Internal control failure SLOW RED Control normal operation RAPID RED Factory Test Mode 7 RED Call for heat and cool at the same time 8 RED...
  • Page 14: Maintenance

    5300477-UIM-A-0317 EXTERNAL STATIC PRESSURE SETUP • Record this negative number • Treat the negative number as a positive and add the two numbers To measure external static pressure: together • Measure the supply air static pressure • This is total system static •...
  • Page 15: Typical Wiring Diagrams

    5300477-UIM-A-0317 SECTION VIII: TYPICAL WIRING DIAGRAMS 2 STAGE AC UNIT WITH OR WITHOUT ELECTRIC HEAT - 460-3-60 CONNECTION WIRING DIAGRAM RED (25) GRN (19) YEL/BLK (23) COMPR. YEL (14) WHT/BLK (20) TEMPERATURE HI PRESSURE WHT (21) BLK/WHT (10) SWITCH CAPACITOR GRY (18) BRN/WHT (9) BLU (17)
  • Page 16: Ladder Wiring Diagram

    5300477-UIM-A-0317 2 STAGE AC UNIT WITH OR WITHOUT ELECTRIC HEAT - 460-3-60 LADDER WIRING DIAGRAM CAUTION 460V LINE VOLTAGE FIELD INSTALLED POWER OPEN ALL DISCONNECTS Blower Control Fault Codes 24V LOW VOLTAGE BEFORE SERVICING THIS UNIT. FIELD INSTALLED CONTROL Flashes Fault Condition LAMP OFF No Power to control LAMP ON...
  • Page 17: R-410A Quick Reference Guide

    5300477-UIM-A-0317 R-410A QUICK REFERENCE GUIDE Refer to Installation Instructions for specific installation requirements R-410A refrigerant operates at 50 - 70 percent higher pressures than R-22. Be sure that servicing equipment and replacement components are designed to operate with R-410A. R-410A refrigerant cylinders are rose colored. Recovery cylinder service pressure rating must be 400 psig, DOT 4BA400, or DOT BW400.
  • Page 18 5300477-UIM-A-0317 NOTES Johnson Controls Unitary Products...
  • Page 19: Start Up Sheet

    5300477-UIM-A-0317 SECTION IX: START UP SHEET Residential Package Unit Cooling With Electric Heat Start-Up Sheet Proper start-up is critical to customer comfort and equipment longevity Start-Up Date Company Name Start-Up Technician Owner Information Name Address Daytime Phone City State or Province Zip or Postal Code Equipment Data Equipment Data...
  • Page 20 Comments and Additional Job Details Page 2 of 2 (10/29/12) Subject to change without notice. Published in U.S.A. 5300477-UIM-A-0317 Copyright © 2017 by Johnson Controls, Inc. All rights reserved. Supersedes: Nothing York International Corp. 5005 York Drive Norman, OK 73069...

Table of Contents