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Graco DataTrak kit Instructions And Parts

With pulse count and runaway protection
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Kit Instructions/Parts
DataTrak
For providing pump diagnostics and material usage information for diaphragm pumps.
Conversion Kits - DataTrak with Pulse Count and Runaway Protection
Conversion Kits - DataTrak with Pulse Count
Replacement Parts Kits
See pages 2 and 3 for model and agency approvals information.
Important Safety Instructions
Read all warnings and instructions in
appropriate product manuals. Save
all instructions.
®
Kits
313840N
EN
Model 24B777 shown
ti14052a

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Summary of Contents for Graco DataTrak kit

  • Page 1 Kit Instructions/Parts ® 313840N DataTrak Kits For providing pump diagnostics and material usage information for diaphragm pumps. Conversion Kits - DataTrak with Pulse Count and Runaway Protection Conversion Kits - DataTrak with Pulse Count Replacement Parts Kits See pages 2 and 3 for model and agency approvals information. Important Safety Instructions Model 24B777 shown Read all warnings and instructions in...

  • Page 2: Table Of Contents

    Check DataTrak Operation ....5 Graco Information ......20 DataTrak Controls and Indicators .

  • Page 3: Datatrak Kits

    DataTrak Kits DataTrak Kits Conversion Kits Use to add data monitoring capabilities to an existing pump. Data Monitoring Pulse Count and Endura-Flo Endura-Flo Husky Husky Husky Husky Diaphragm Runaway Pulse 4D150 4D350 1050 15120 2200 3300 Pump Material Protection Count * 24Y304 24Y306...

  • Page 4: Installation

    Installation Installation 4. Select the Diagnostic Codes card that matches the WARNING WARNING WARNING WARNING operator’s preferred language. Insert it in the inside of the DataTrak cover for quick reference. SPECIAL CONDITIONS FOR SAFE USE Equipment must comply with the following conditions to avoid a hazardous condition which can cause fire or explosion.

  • Page 5: Check Datatrak Operation

    Installation 6. Use the screw provided to attach the reed switch 3. Check for proper reed switch operation. just behind the air inlet. Remove the muffler, if a. The DataTrak pump icon should move when the needed, for easier access. Rotate the air inlet fitting as needed so the wrench flat clears the reed switch.

  • Page 6: Datatrak Controls And Indicators

    DataTrak Controls and Indicators DataTrak Controls and Indicators AA Runaway Limit, in cycles per minute (user settable; PF Prime/Flush Key (Enables Prime/Flush mode. While in 00=OFF) Prime/Flush mode, runaway protection is disabled and the AB Displacement (user settable) batch totalizer [BT] will not count.) LED will flash while in Prime/Flush mode.

  • Page 7: Datatrak Operation

    DataTrak Operation DataTrak Operation Run Mode NOTE: The display (AE) will turn off after 1 minute to save battery life. Press any key to wake up the display. NOTE: For Husky pumps, DataTrak is factory set to 685 Runaway cc/cycle. This setting is accurate for pumping water at a medium speed on a Husky 1050 pump (approximately 1.
  • Page 8 DataTrak Operation NOTE: If the DataTrak does not reset, use a screwdriver Counter/Totalizer to push the solenoid release button on the side of the air To reset the totalizer, press any key to wake up the dis- valve. play, then press and hold for 3 seconds.

  • Page 9: Calibration Procedure

    DataTrak Operation Calibration Procedure 1. Press and hold for 5 seconds until Setup menu appears. 2. Press once. Change flow rate units to cycles/min. 3. Return to Run Screen. Press and hold for three seconds to reset batch totalizer. 4. Dispense fluid from pump into a graduated con- tainer.
  • Page 10 DataTrak Operation Table 1: Diagnostic Codes Symbol Code Code Name Diagnosis Cause Runaway Pump running faster than Increased air pressure. set runaway limit. Increased fluid output. Exhausted fluid supply. Low Battery Battery voltage too low to Low battery. Replace battery; stop runaway.
  • Page 11 Use only an approved replacement battery, shown in Energizer alkaline # 522 Table 2, and an approved fuse, shown in Table 3. Use of an unapproved battery or fuse will void Graco’s war- Varta alkaline # 4922 ranty and Intertek and Ex approvals.
  • Page 12 DataTrak Operation Replace Fuse Table 3. Approved Fuses DataTrak Part Fuse 1. Remove the screw, metal strap, and plastic holder. Number Series* Required 2. Pull the fuse away from the board. A or B 24C580 289822 C and later 24V216 3.
  • Page 13 DataTrak Operation 313840N...

  • Page 14: Parts

    Parts Parts Conversion Kits, Cycle Count and Runaway Protection Husky 1050 - 24B777 (Aluminum), 24B784 (Polypropylene), and 24B793 (Conductive Polypropylene) Husky 15120 - 24B784 (Polypropylene) Husky 2200 - 24V233 (Polypropylene) Husky 3300 - 24K861 (Aluminum) and 24K862 (Polypropylene) Aluminum ti14225a Plastic Plastic Aluminum...
  • Page 15 Parts Ref. Ref. No. Part No. Description No. Part No. Description AIR VALVE, kit ----- DATATRAK module (includes Parts 6a-6c) (see pages 11 and 12 for battery and fuse replacement information) 24B767 Husky 1050 Aluminum ----- CABLE 24B774 Husky 1050 and 15120 Polypropylene ----- BRACKET, wall...
  • Page 16 Parts Conversion Kits, Cycle Count and Runaway Protection Endura-Flo 4D150 - Kit 24Y304 Endura-Flo 4D350 - Kit 24Y306 ti14225a 313840N...
  • Page 17 Parts Ref. Ref. No. Part No. Description No. Part No. Description AIR VALVE, kit ----- DATATRAK module (includes Parts 6a-6c) (see pages 11 and 12 for battery and fuse replacement information) 17H318 for 4D150 ----- BRACKET, wall 17H316 for 4D350 SOLENOID/REED SWITCH, kit ----- VALVE, air, smart...
  • Page 18 Parts Conversion Kits, Cycle Count Only Husky pumps - 24B795 (Aluminum) and 24B794 (Polypropylene and Conductive Polypropylene) ti14224a Ref. Part No. Description ----- DATATRAK module (see pages 11 and 12 for battery and fuse replacement information) ----- CABLE, CAN ----- BRACKET, wall REED SWITCH, kit (includes Parts 5a-5b)
  • Page 19 Parts Replacement Kits Solenoid/Reed Switch Husky Husky 1050, 2200, 15120 3300 Air Valve Material Includes Plastic Reed switch and solenoid (4a), 24B771 24K863 bracket (4c), and fasteners (4b, 4d) Aluminum 24B772 24K864 Reed Switch Husky Pumps Air Valve Material Includes Plastic 24B796 Reed switch (5a)

  • Page 20: Graco Standard Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

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