EUCHNER MGB2-Ixx-MLI series Operating Instructions Manual

Interlocking / locking modules
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Operating Instructions
Interlocking/Locking Modules
EN
MGB2-I..-MLI-... / MGB2-L..-MLI-... (Modular)
from V1.00.0

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Summary of Contents for EUCHNER MGB2-Ixx-MLI series

  • Page 1 Operating Instructions Interlocking/Locking Modules MGB2-I..-MLI-... / MGB2-L..-MLI-... (Modular) from V1.00.0...
  • Page 2: Table Of Contents

    Operating Instructions Interlocking/Locking Modules MGB2-I..-MLI-... / MGB2-L..-MLI-... (Modular) Contents About this document ..................... 4 1.1. Scope ............................4 1.1.1. Notes on older product versions ..................4 1.2. Target group ..........................4 1.3. Key to symbols ..........................4 1.4. Supplementary documents ......................4 Correct use ......................5 Description of the safety function ................
  • Page 3 Operating Instructions Interlocking/Locking Modules MGB2-I..-MLI-... / MGB2-L..-MLI-... (Modular) Changing the door hinge position ................ 26 10.1. Changing the interlocking/locking module to a different door hinge position ........26 10.2. Changing actuating direction of the handle module ................26 Protection against environmental effects ............. 28 Controls and indicators ..................
  • Page 4: About This Document

    (PLC) and bus systems. 1.3. Key to symbols Symbol/depiction Meaning Printed document Document is available for download at www.euchner.com Document on CD Safety precautions Danger of death or severe injuries DANGER Warning about possible injuries WARNING...
  • Page 5: Correct Use

    Important! Always read all documents to gain a complete overview of safe installation, setup and use of the device. The documents can be downloaded from www.euchner.com. For this purpose enter the doc. no. in the search box. 2. Correct use The modular devices described here can only be operated with a suitable bus module MBM-...-MLI-..
  • Page 6 The safety system MGB2-.-MLI... is only allowed to be combined with suitable MLI modules (see Table 1: Combination options for modules with MLI technology). On the modification of system components, EUCHNER provides no warranty for function. The customer is responsible for the safe overall function, especially for the safe integration into an overall system.
  • Page 7: Description Of The Safety Function

    - If the guard is open, safety bit LM.I_SK (SK) = 0 (monitoring of the position of the guard). - Guard locking can be activated only when the bolt tongue is located in the locking module (failsafe locking mechanism). EUCHNER ModuleLink-System (MLI) Safetybit LM.FI_UK_...
  • Page 8 MGB2-I..-MLI-... / MGB2-L..-MLI-... (Modular) Monitoring of the guard position (interlocking device according to EN ISO 14119) Ì Safety function: If the guard is open the safety bit LM.I_SK (SK) = 0. (See chapter 6. Function on page 10). EUCHNER ModuleLink-System (MLI) Safetybit LM.FI_SK_ Interlocking Busmodule (Interlock monitoring) Device MGB2-L...
  • Page 9: Exclusion Of Liability And Warranty

    Prior to use, read the operating instructions and keep these in a safe place. Ensure the operating instructions are always available during mounting, setup and servicing. For this reason you should archive a printed copy of the operating instructions. You can download the operating instructions from www.euchner.com. 2500234-01-08/18 (Translation of the original operating instructions)
  • Page 10: Function

    Operating Instructions Interlocking/Locking Modules MGB2-I..-MLI-... / MGB2-L..-MLI-... (Modular) 6. Function 6.1. Interlocking module MGB2-I... (or a correspondingly configured MGB2-L2) Together with a handle module, the interlocking module makes it possible to interlock movable guards. The combination also serves as a mechanical door stop at the same time. The following switch-on conditions apply to safety bit LM.FI_SK (SK): Ì...
  • Page 11: Control Of Guard Locking Mgb2-L1 And Mgb2-L2

    Operating Instructions Interlocking/Locking Modules MGB2-I..-MLI-... / MGB2-L..-MLI-... (Modular) Important! Use as guard locking for personnel protection is possible only in special cases, after strict assessment of the accident risk (see EN ISO 14119:2013, section 5.7.1)! Guard locking: Apply voltage to the solenoid (with factory setting: safety bit LM.FO_CL = 0.). Releasing guard locking: Disconnect voltage from the solenoid (with factory setting: safety bit LM.FO_CL = 1.).
  • Page 12: System Overview

    Operating Instructions Interlocking/Locking Modules MGB2-I..-MLI-... / MGB2-L..-MLI-... (Modular) 7. System overview Interlocking/locking module (MGB2-I.../MGB2-L...) Escape release (optional) (MGB-E-...) Profinet bus module (MBM-...) Handle module (MGB2-H...) Figure 1: Components at a glance 7.1. Interlocking/locking module MGB2-I../MGB2-L.. Key: 1 Module function LED indicators 2 Auxiliary marking for correct alignment in relation to the handle module 3 Auxiliary release (optional, only on version with guard locking) 4 LED indicator for submodule in SLOT 1 and SLOT 2...
  • Page 13: Handle Module Mgb2-H

    Operating Instructions Interlocking/Locking Modules MGB2-I..-MLI-... / MGB2-L..-MLI-... (Modular) 7.2. Handle module MGB2-H-… Key: 1 Door handle 2 Hinged lockout mechanism 3 Automatically extending lockout mechanism (optional) 4 Auxiliary markings for max. permissible mounting distance 5 Bolt tongue 6 Latching pin for handle adjustment Figure 3: Handle module MGB2-H-…...
  • Page 14: Dimension Drawings

    Operating Instructions Interlocking/Locking Modules MGB2-I..-MLI-... / MGB2-L..-MLI-... (Modular) 7.4. Dimension drawings 7.4.1. Interlocking/locking module MGB2-I.../MGB2-L... M12x1 12 max. 7.4.2. Handle module MGB2-H... 16,5 12 max. min. max. (Translation of the original operating instructions) 2500234-01-08/18...
  • Page 15: Escape Release Mgb-E

    Operating Instructions Interlocking/Locking Modules MGB2-I..-MLI-... / MGB2-L..-MLI-... (Modular) 7.4.3. Escape release MGB-E-... 2500234-01-08/18 (Translation of the original operating instructions)
  • Page 16: Assembly Of Mgb2-L, Mgb2-H And Mgb-E (Example On Profile 40X40)

    Operating Instructions Interlocking/Locking Modules MGB2-I..-MLI-... / MGB2-L..-MLI-... (Modular) 7.4.4. Assembly of MGB2-L, MGB2-H and MGB-E (example on profile 40x40) 114,2 110,6 (Translation of the original operating instructions) 2500234-01-08/18...
  • Page 17: Drilling Pattern, Complete System With Bus Module Mbm And Optional Extension Module Mcm

    Operating Instructions Interlocking/Locking Modules MGB2-I..-MLI-... / MGB2-L..-MLI-... (Modular) 7.4.5. Drilling pattern, complete system with bus module MBM and optional extension module MCM ±4 MGB2-H MGB2-I/L 16,5 73,5 2500234-01-08/18 (Translation of the original operating instructions)
  • Page 18: Drilling Pattern Escape Release Mgb-E

    Operating Instructions Interlocking/Locking Modules MGB2-I..-MLI-... / MGB2-L..-MLI-... (Modular) 7.4.6. Drilling pattern escape release MGB-E MGB-E 86,5 (Translation of the original operating instructions) 2500234-01-08/18...
  • Page 19: Manual Release

    Operating Instructions Interlocking/Locking Modules MGB2-I..-MLI-... / MGB2-L..-MLI-... (Modular) 8. Manual release Some situations require the guard locking to be released manually (e.g. malfunctions or an emergency). A function test should be performed after release. More information on this topic can be found in the standard EN ISO 14119:2013, section 5.7.5.1. The device can feature the following release functions: 8.1.
  • Page 20: Lockout Mechanism

    Operating Instructions Interlocking/Locking Modules MGB2-I..-MLI-... / MGB2-L..-MLI-... (Modular) 8.2. Lockout mechanism If the lockout mechanism is pivoted out, the bolt tongue cannot be extended. The lockout mechanism can be secured with padlocks (see Figure 6). This is intended to prevent people from being locked in unintentionally. The lockout mechanism does not fulfill any safety function.
  • Page 21: Preparing Escape Release

    Operating Instructions Interlocking/Locking Modules MGB2-I..-MLI-... / MGB2-L..-MLI-... (Modular) 8.3.1. Preparing escape release Profile width Length required for actuation Which EUCHNER parts are required? Necessary work steps axis Without With mounting mounting plates plates (4 mm each) D+17 30 mm 39 mm...
  • Page 22: Mounting

    Operating Instructions Interlocking/Locking Modules MGB2-I..-MLI-... / MGB2-L..-MLI-... (Modular) 9. Mounting IMPORTANT Ì Mounting must be performed only by authorized personnel. Ì Depending on the substrate material, the detection range for the acquisition of the door position may vary. Ì During mounting, pay attention to correct alignment. Use the alignment aids on the housing for the interlocking/locking module and on the housing for the handle module (see Figure 8).
  • Page 23: Replacing Modules

    Operating Instructions Interlocking/Locking Modules MGB2-I..-MLI-... / MGB2-L..-MLI-... (Modular) 9.1. Replacing modules CAUTION Risk of damage to equipment or malfunctions as a result of uncontrolled machine stop. Ì The communication within the system is interrupted by the replacement of a module and the safe bits are reset.
  • Page 24: Replacing Submodules

    Operating Instructions Interlocking/Locking Modules MGB2-I..-MLI-... / MGB2-L..-MLI-... (Modular) 9.3. Replacing submodules CAUTION Risk of damage to equipment or malfunctions as a result of uncontrolled machine stop. Ì The communication within the system is interrupted by the replacement of a submodule and the safe bits are reset.
  • Page 25: Fitting And Removing Lenses And Labels For Controls And Indicators

    Operating Instructions Interlocking/Locking Modules MGB2-I..-MLI-... / MGB2-L..-MLI-... (Modular) 9.3.3. Fitting and removing lenses and labels for controls and indicators Fitting 90° Click! Removing Lens 2500234-01-08/18 (Translation of the original operating instructions)
  • Page 26: Changing The Door Hinge Position

    Operating Instructions Interlocking/Locking Modules MGB2-I..-MLI-... / MGB2-L..-MLI-... (Modular) 10. Changing the door hinge position 10.1. Changing the interlocking/locking module to a different door hinge position To change the interlocking/locking module for doors with a different door hinge position, the module only needs to be rotated by 180°.
  • Page 27 Operating Instructions Interlocking/Locking Modules MGB2-I..-MLI-... / MGB2-L..-MLI-... (Modular) OPEN CLOSED 2 Unscrew locking screws. 1 Press door handle up. 3 Push cover aside. Figure 10: Changing actuating direction, step 1 Figure 11: Changing actuating direction, steps 2 and 3 6 Only if using an escape release: Using the Torx 10, turn the joint counterclockwise from position (a) to position (b).
  • Page 28: Protection Against Environmental Effects

    Operating Instructions Interlocking/Locking Modules MGB2-I..-MLI-... / MGB2-L..-MLI-... (Modular) 11. Protection against environmental effects Lasting and correct safety function requires that the system must be protected against foreign bodies such as swarf, sand, blasting shot, etc., which can become lodged in the housing. Pay attention to the following measures: Ì...
  • Page 29: Electrical Connection

    Operating Instructions Interlocking/Locking Modules MGB2-I..-MLI-... / MGB2-L..-MLI-... (Modular) 13. Electrical connection All devices in a line of modules draw their power from a suitable bus module MBM. The connection is only allowed to be made to a bus module MBM or an upstream module. For detailed instructions on the connection of the overall system, please refer to the operating instructions for the bus module MBM used.
  • Page 30: Using Submodules

    Module connector for the connection of a Stacklight 157029 Connecting cable M12, 5-pin See catalog or www.euchner.com 13.2. Using submodules Each interlocking/locking module can contain up to two submodules. For an exact description of the individual submodules as well as information on compatibility, please refer to the data sheet for the related submodule.
  • Page 31: Data Blocks For Interlocking/Locking Module Mgb2-I Or Mgb2-L

    Operating Instructions Interlocking/Locking Modules MGB2-I..-MLI-... / MGB2-L..-MLI-... (Modular) 14. Data blocks for interlocking/locking module MGB2-I or MGB2-L Important! You will find the exact data structure for your device on the data sheet enclosed. You will find a detailed description of the safe and non-safe data blocks in the operating instructions for your bus module MBM. 15.
  • Page 32: Mechanical Function Test

    Operating Instructions Interlocking/Locking Modules MGB2-I..-MLI-... / MGB2-L..-MLI-... (Modular) 15.2. Mechanical function test It must be possible to insert the bolt tongue easily into the locking module. To check, close guard several times and actuate door handle. If available, check function of the escape release. With active guard locking it must be possible to operate the escape release from the inside without excessive effort (approx.
  • Page 33: System Status Table, Module Leds

    Operating Instructions Interlocking/Locking Modules MGB2-I..-MLI-... / MGB2-L..-MLI-... (Modular) 16. System status table, module LEDs All diagnostic messages are listed below. The scope of the possible messages may differ depending on the type and number of modules/submodules used. 16.1. System indications if there are faults (module LEDs) If there are faults, the bit LM.E_G is set.
  • Page 34: System Indications During Setup, Teach-In And Normal Operation

    Operating Instructions Interlocking/Locking Modules MGB2-I..-MLI-... / MGB2-L..-MLI-... (Modular) 16.2. System indications during setup, teach-in and normal operation (Translation of the original operating instructions) 2500234-01-08/18...
  • Page 35: System Status Table (Slot Leds)

    Operating Instructions Interlocking/Locking Modules MGB2-I..-MLI-... / MGB2-L..-MLI-... (Modular) 17. System status table (slot LEDs) If a fault occurs on the submodule, the bit LM.E_SM.. is set. As soon as the fault has been corrected, it is reset automatically (non-latching fault). Fault display Meaning Measures...
  • Page 36: Technical Data

    Locking force F acc. to GS-ET-19 2000 N Power supply Via bus module MBM Connection M12, 5-pin (EUCHNER module plug connector MLI) Current consumption, max. 500 mA Rated impulse withstand voltage U 0.5 kV Resilience to vibration and shock Acc. to EN 60947-5-3 EMC protection requirements Acc.
  • Page 37: Radio Frequency Approvals

    Operating Instructions Interlocking/Locking Modules MGB2-I..-MLI-... / MGB2-L..-MLI-... (Modular) 18.1. Radio frequency approvals FCC ID: 2AJ58-02 22052-02 FCC/IC-Requirements This device complies with part 15 of the FCC Rules and with Industry Canada’s licence-exempt RSSs. Operation is subject to the following two conditions: 1) This device may not cause harmful interference, and 2) this device must accept any interference received, including interference that may cause undesired operation.
  • Page 38: Troubleshooting And Assistance

    Operating Instructions Interlocking/Locking Modules MGB2-I..-MLI-... / MGB2-L..-MLI-... (Modular) 19. Troubleshooting and assistance You will find detailed information on diagnostics and troubleshooting in the operating instructions for your bus module MBM. The following information only covers faults related to the interlocking/locking module MGB2. 19.1.
  • Page 39: Service

    Loss of the safety function because of damage to the device. In case of damage, the affected module must be replaced completely. Only accessories or spare parts that can be ordered from www.euchner.com may be replaced. Regular inspection of the following is necessary to ensure trouble-free long-term operation: Ì...
  • Page 40: Declaration Of Conformity

    Organisme notifié Sede indicata 80339 München Entidad citada Germany 24.07.2018 - NG -KJ - Blatt/Sheet/ Page/Pagina/ Página 1 EUCHNER GmbH + Co. KG Kohlhammerstraße 16 70771 Leinfelden-Echterdingen Tel. +49/711/7597-0 Fax +49/711/753316 www.euchner.de info@euchner.de (Translation of the original operating instructions) 2500234-01-08/18...
  • Page 41 Responsabilità della documentazione Germany Director de desarrollo electrónico Agente documenta 24.07.2018 - NG -KJ - Blatt/Sheet/ Page/Pagina/ Página 2 EUCHNER GmbH + Co. KG Kohlhammerstraße 16 70771 Leinfelden-Echterdingen Tel. +49/711/7597-0 Fax +49/711/753316 www.euchner.de info@euchner.de 2500234-01-08/18 (Translation of the original operating instructions)
  • Page 42 Operating Instructions Interlocking/Locking Modules MGB2-I..-MLI-... / MGB2-L..-MLI-... (Modular) and from V1.00.0 (Translation of the original operating instructions) Copyright: © EUCHNER GmbH + Co. KG, 08/2018 Subject to technical modifications; no responsibility is accept- ed for the accuracy of this information.

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