Alcoa Huck 256 Series Instruction Manual

Pneudraulic installation tools

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I
M
nstructIon
anual
256
serIes
P
i
t
neudraulic
nstallation
ools
a
M
ll
odels
Makers of Huck
, Marson
, Recoil
®
®
®
Brand Fasteners, Tools & Accessories
May 21, 2015
HK1015

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Summary of Contents for Alcoa Huck 256 Series

  • Page 1 nstructIon anual serIes neudraulic nstallation ools odels Makers of Huck , Marson , Recoil ® ® ® Brand Fasteners, Tools & Accessories May 21, 2015 HK1015...
  • Page 2: Eu Declaration Of Conformity

    256 Pneudraulic Installation Tool (HK1015) Alcoa Fastening Systems & Rings...
  • Page 3: Table Of Contents

    Alcoa Fastening Systems & Rings 256 Pneudraulic Installation Tool (HK1015) C o n t e n t s EU Declaration of Conformity .........2 Safety ................4 Principle of Operation ..........5 Preparation for Use ............6 Maintenance ..............6 Specifications ...............7 Operating Instructions ..........7 Disassembly ..............8-9...
  • Page 4: Safety

    256 Pneudraulic Installation Tool (HK1015) Alcoa Fastening Systems & Rings S a f e t y I n s t r u c t i o n s in place and operative. GLOSSARY OF TERMS AND SYMBOLS: 8. There is possibility of forcible ejection of pintails or spent mandrels from front of tool. - Product complies with requirements set forth by III.
  • Page 5: Principle Of Operation

    Alcoa Fastening Systems & Rings 256 Pneudraulic Installation Tool (HK1015) P r i n c i p l e o f O p e r a t i o n Non-pressurized Hydraulic Fluid Pull Piston returns Pull Piston to home position...
  • Page 6: Preparation For Use

    256 Pneudraulic Installation Tool (HK1015) Alcoa Fastening Systems & Rings P r e p a r a t i o n f o r U s e The Model 256 Installation Tool is shipped with a plastic 6. Disconnect air hose from tool.
  • Page 7: Specifications

    Alcoa Fastening Systems & Rings 256 Pneudraulic Installation Tool (HK1015) S p e c i f i c a t i o n s Power Source: 7.82 (2.4) (19.8) 90psi MAX shop air Hose Kits: ° Use only genuine HUCK Hose Kits rated @ 10,000 psi working 1.92...
  • Page 8: Disassembly

    256 Pneudraulic Installation Tool (HK1015) Alcoa Fastening Systems & Rings D i s a s s e m b l y 6. Unscrew Reservoir Fill Plug. Hold over waste oil WARNING: Be sure air hose is disconnected container and release fill tool slowly.
  • Page 9 Alcoa Fastening Systems & Rings 256 Pneudraulic Installation Tool (HK1015) D i s a s s e m b l y c o n t i n u e d 17. (Fig. 3) Hold tool inverted in vice. Unscrew Figure 2 3 Button Head Screws with 1/8 hex key.
  • Page 10: Assembly

    256 Pneudraulic Installation Tool (HK1015) Alcoa Fastening Systems & Rings A s s e m b l y Clean components with mineral spirits or similar solvent. Throttle Arm Bushing and Screw to Throttle Arm, and tighten Inspect for wear/damage and replace as necessary.
  • Page 11: Fill And Bleed

    Alcoa Fastening Systems & Rings 256 Pneudraulic Installation Tool (HK1015) F i l l a n d B l e e d Equipment Required: STEP 4: Attach the tool air source momentarily to seat Air - Shop airline 90-100 psi max.
  • Page 12: Assembly Drawings

    256 Pneudraulic Installation Tool (HK1015) Alcoa Fastening Systems & Rings H e a d / H a n d l e C o m p o n e n t s Figure 10 500823 113251 129944 Polyseal O-Ring Back-up Ring...
  • Page 13 Alcoa Fastening Systems & Rings 256 Pneudraulic Installation Tool (HK1015) A i r C y l i n d e r C o m p o n e n t s Figure 11...
  • Page 14: Troubleshooting

    256 Pneudraulic Installation Tool (HK1015) Alcoa Fastening Systems & Rings T r o u b l e s h o o t i n g Always check out the simplest possible cause of a malfunc- 7. Hydraulic fluid leaks at front of Pull Piston.
  • Page 15 Alcoa Fastening Systems & Rings 256 Pneudraulic Installation Tool (HK1015) L i m i t e d W a r r a n t i e s Tooling Warranty: WARRANTY EXPRESSED OR IMPLIED, AS TO THE CON- Huck warrants that tooling and other items (excluding DITION, DESIGN, OPERATION, MERCHANTABILITY OR fasteners, and hereinafter referred as “other items”)
  • Page 16 About Alcoa Fastening Systems & Rings, and industrial applications. Headquartered in a business unit of Alcoa, is a leading worldwide Torrance, California, the company has over designer and manufacturer of fastening 8,300 employees at 39 manufacturing and systems and rings, including specialty fasteners, distribution/logistics locations in 13 countries.

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