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Summary of Contents for Alcoa HK3416-0007
- Page 1 A l c o a F a s t e n i n g S y s t e ms & R i n g s L t d ; T e l f o r d , U n i t e d K i n g d o m Form No. HK3416-0007 EN Rev.
- Page 2 HK3416-0007 Alcoa Fastening Systems & Rings...
- Page 3 HK3416-0007 Alcoa Fastening Systems & Rings Contents Safety Guidelines when using Huck Installation Equipment to install Huck Fasteners Description Specification Disposal Servicing Powerig Utilisation Main Components Hydraulic Schematic HK3416-0007 Electrical Schematic Preparation for First Time Use Preparation for regular use...
- Page 4 HK3416-0007 Alcoa Fastening Systems & Rings Safety Guidelines when using Huck Installation Equipment to install Huck Fasteners. disconnecting hydraulic components. Hot Before using equipment: fluid can result in severe burns. WARNING 12) Use test equipment designed for higher pressures than the system being THIS POWERIG HAS A HIGH repaired.
- Page 5 HK3416-0007 Alcoa Fastening Systems & Rings • R e g u l a r u s e . 26) Never look directly at the front or rear • R e g u l a r ma i n t e n a n c e .
- Page 6 HK3416-0007 Alcoa Fastening Systems & Rings fracture, during the installation cycle. 38) The Powerig should only be used with Tools designed to have Pintail the Cover secured in place. Deflectors and or catchers must never be used without them. 36) Do not continue to use any equipment which develops a fault whilst being used.
- Page 7 HK3416-0007 Alcoa Fastening Systems & Rings Description The electrically operated HK3416-0007 Assembly will automatically return to their Powerig is designed to operate Huck original start positions when the hydraulic hydraulic Installation Tools, (See Swage Pressure is detected by the Digital Utilisation).
- Page 8 510 bar, (7400 psi). If the Powerig is delivered without an Intended Use Installation Tool, Return Pressure is The HK3416-0007 series Powerigs are factory preset at 221 bar, (3200 psi). designed to be used with various Huck Installation Tools to install various Huck Fasteners.
- Page 9 HK3416-0007 Alcoa Fastening Systems & Rings 57 cm 42 cm FIG. 1 HK3416-0007 Dimensions...
- Page 10 For more information with respect to the management of waste equipment for recycling please contact our Customer Services desk at Alcoa Fastening Systems & Rings Ltd, Telford Shropshire TF3 3BQ. The Producer Identification Number for Alcoa Fastening Systems Ltd, Telford is:...
- Page 11 . The actual values required may vary according to the system set up, (e.g. Hose Set length, Collar surface finish). 2) Where TBA (to be advised) is shown under Swage Pressure, please contact Alcoa Fastening Systems & Rings - Systems Engineering for advise.
- Page 12 HK3416-0007 Alcoa Fastening Systems & Rings Hydraulic Quick Canister oil Filter Dust Protection Hydraulic Quick Disconnect Caps (2) Disconnect Coupling Coupling (Pull Pressure) (Return Pressure) 24VDC Electrical Base Connectors Filter/Strainers (2) (IP54) (Hidden behind Quick Disconnect 24VDC Electrical Couplings) Base Connectors...
- Page 13 HK3416-0007 Alcoa Fastening Systems & Rings HK3416-0007 Hydraulic Schematic FIG. 2...
- Page 14 HK3416-0007 Alcoa Fastening Systems & Rings HK3416-0007 Electrical Schematic FIG. 4...
- Page 15 HK3416-0007 Alcoa Fastening Systems & Rings Preparation for First Time Use (Refer to FIG. 2 & 5 ) 1. Using the Oil Level Sight Glass, check 7. Operate the remote/Tool Trigger that there is sufficient Oil in the Reservoir to momentarily and note the Pull Pressure enable the Powerig to operate.
- Page 16 HK3416-0007 Alcoa Fastening Systems & Rings t h i s p o i n t t h e R e t u r n P r e s s u r e w i l l r i s e ;...
- Page 17 For b) After activation, the display will show use in the HK3416-0007 Powerig, it is set the last pressure measured. After 3 up in the Hysteresis switching function seconds, the display will reset to the SP1 and the display is set to show the normal condition.
- Page 18 HK3416-0007 Alcoa Fastening Systems & Rings Note: If using the Digital Pressure Switch 19 to 8. Powerig is ready for use. control the Collar swaging, when the set Swage Pressure is reached, the Tool CAUTION /Nose Assembly will eject from the Wh e n ...
- Page 19 HK3416-0007 Alcoa Fastening Systems & Rings HK3416-0007 Electrical Control Box FIG. 6...
- Page 20 HK3416-0007 Alcoa Fastening Systems & Rings Hydraulic Quick Canister Oil Filter Dust Protection Hydraulic Quick Disconnect Caps (2) Disconnect Coupling Coupling 43 1S1) (Pull Pressure) (Return Pressure) 24VDC Electrical Base Connectors Filter/Strainers (2) (IP54) (Hidden behind 42 (1S3) Quick Disconnect...
- Page 21 HK3416-0007 Alcoa Fastening Systems & Rings Filter/Strainer (60 micron)
- Page 22 HK3416-0007 Alcoa Fastening Systems & Rings HK3416-0007 Parts List Continued on next page...
- Page 23 HK3416-0007 Alcoa Fastening Systems & Rings HK3416-0007 Parts List continued Continued on next page...
- Page 24 HK3416-0007 Alcoa Fastening Systems & Rings HK3416-0007 Parts List continued...
- Page 25 HK3416-0007 Alcoa Fastening Systems & Rings Preventive Maintenance Adding Hydraulic Fluid..1. Before carrying out any maintenance, 1. Ensure that equipment is readily turn the Main Switch 15 to the off position available to deal with any spillage of and disconnect the supply cable plug from hydraulic fluid.
- Page 26 HK3416-0007 Alcoa Fastening Systems & Rings Draining Hydraulic Fluid..Other Preventative Maintenance 1. Ensure that equipment is readily 1. Before carrying out any maintenance, available to deal with any spillage of turn the Main Switch 15 to the off position hydraulic fluid.
- Page 27 Alcoa Fastening Systems warrants for a period of 12 calendar Months Alcoa Fastening Systems shall not be liable for any (or cycles as specified above), from the date of loss or damage resulting from delays or nonfulfillment...
- Page 28 About Alcoa Fastening Systems & Rings, industrial applications. Headquartered in Torrance, California, the company has a business unit of Alcoa, is a leading over 8,300 employees at 39 worldwide designer and manufacturer of manufacturing and distribution/logistics fastening systems and rings, including locations in 13 countries.
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