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Summary of Contents for Alcoa 2624
- Page 1 NSTRUCTION ANUAL YDRAULIC NSTALLATION OOLS 2624 2624-15 2624XPL 2628 2628-15 2630 2630RR 2624HS 12-16-2013 HK1052...
- Page 2 2624 & 2630 Alcoa Fastening Systems (HK1052) SERIES YDRAULIC NSTALLATION OOLS...
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Page 3: Table Of Contents
2624 & 2630 Alcoa Fastening Systems (HK1052) SERIES YDRAULIC NSTALLATION OOLS ONTENTS ONTENTS EU D ......2... -
Page 4: Safety
2624 & 2630 Alcoa Fastening Systems (HK1052) SERIES YDRAULIC NSTALLATION OOLS AFETY NSTRUCTIONS AFETY NSTRUCTIONS GLOSSARY OF TERMS AND SYMBOLS: III. OPERATING HAZARDS: 1. Use of tool can expose the operator’s hands to hazards including: crushing, Product complies with requirements set forth by the rele- impacts, cuts, abrasions and heat. -
Page 5: Specifications
MAX OPERATING TEMP: PULL CAPACITY: comply with OSHA regulation 2624 series: 30,356 lbs (135.03 kN) @ 6,500 psi (448 BAR) 1926.302 paragraph (d): "the 125° F (51.7° C) 2630 series: 48,614 lbs (216.2) @ 6,500 psi (448 BAR) -
Page 6: Rinciple Of
2624 & 2630 Alcoa Fastening Systems (HK1052) SERIES YDRAULIC NSTALLATION OOLS RINCIPLE PERATION RINCIPLE PERATION When the trigger is Piston Travel Piston Travel depressed, a solenoid operated valve Pintail in the POWERIG® directs pressurized Ejector hydraulic fluid through the PULL hose to the front side of the piston, and allows fluid on the RETURN side to... -
Page 7: Aintenance
2624 & 2630 Alcoa Fastening Systems (HK1052) SERIES YDRAULIC NSTALLATION OOLS AINTENANCE AINTENANCE Any time Cylinder is replaced, or if Stickers on tool become worn, damaged, or unreadable, new Stickers must be ordered. Sticker locations and part numbers can be found in section of this manual. - Page 8 OOLS ISASSEMBLY ISASSEMBLY For component identification, see Figures 8-12. 8. Models 2624, 2624-15, 2630, 2630RR: Remove O- NOTE: The following procedure is for complete dis- Ring and Back-up Ring from End Cap. assembly of tool. Disassemble only components nec- Model 2624HS, 2624-PT: Remove O-Ring and...
- Page 9 Ejector Gland/Cartridge. Models 2624HS, 2624-PT: Install Back-up Ring, O-Ring, Wiper Seal, Polyseal, Washer and 2. Models 2624, 2624-15, 2630, 2630RR: Hold Piston Retaining Ring into End Cap. (Figure 7) in a vise with soft jaws and install assembled Ejector O-Ring Back-up Ring Figure 7...
- Page 10 2624 & 2630 Alcoa Fastening Systems (HK1052) SERIES YDRAULIC NSTALLATION OOLS 2624, 2624-15 2624, 2624-15 SSEMBLY RAWING SSEMBLY RAWING 125691 500862 122769-2 128048 End Cap 125682 Front Gland Assembly Back-up GLYD Ring (contains Gland and O-Ring 500862 O-Ring components labeled...
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Page 11: Rawings
2624 & 2630 Alcoa Fastening Systems (HK1052) SERIES YDRAULIC NSTALLATION OOLS 2624HS & 2624-PT 2624HS & 2624-PT SSEMBLY RAWING SSEMBLY RAWING 122769-2 128047 End Cap 500862 125682 Front Gland 125691 O-Ring GLYD Ring Back-up 500862 O-Ring Ring 126108 125691 Back-up Ring... - Page 12 2624 & 2630 Alcoa Fastening Systems (HK1052) SERIES YDRAULIC NSTALLATION OOLS 2630 & 2630RR 2630 & 2630RR SSEMBLY RAWING SSEMBLY RAWING Figure 10 500869 O-Ring 126959 Front Gland 501164 126966 126963 Cylinder Assembly Back-up 126958 Piston (2630) 126962 Cover 506171 122769-4...
- Page 13 2630, 2630RR - 2630KIT with increased ergonomic flexibility. Each Bracket Assembly contains the Bracket and Hardware as shown in the figure below. SSEMBLY 2624 & 2624HS Assembly Tool Kit 123110-9 2624 series - 127400-2624 Includes: (Fig. 3 & 6)) 2630 series...
- Page 14 2624 & 2630 Alcoa Fastening Systems (HK1052) SERIES YDRAULIC NSTALLATION OOLS ROUBLESHOOTING ROUBLESHOOTING Always check the simplest possible cause of a malfunction first (example: a loose or disconnected trigger line). Then pro‐ ceed logically and eliminate each possible cause until the defect is found. Where possible, substitute known good parts for suspected defective parts.
- Page 15 2624 & 2630 Alcoa Fastening Systems (HK1052) SERIES YDRAULIC NSTALLATION OOLS IMITED ARRANTIES IMITED ARRANTIES MANUFACTURED BY THIRD PARTIES. HUCK OOLING ARRANTY EXPRESSLY DISCLAIMS ANY WARRANTY Huck warrants that tooling and other items (excluding EXPRESSED OR IMPLIED, AS TO THE CONDI- fasteners, and hereinafter referred as "other items")
- Page 16 One Great Connection A Global Organization Industrial and Aerospace centers, where they Alcoa Fastening Systems (AFS) maintains provide a ready source of AFS fasteners, company offices throughout the United States installation tools, tool parts, and application and Canada, with subsidiary offices in many assistance.
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