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Summary of Contents for Alcoa Huck 2024 Series
- Page 1 NSTRUCTION ANUAL 2024 SERIES NEUDRAULIC NSTALLATION OOLS ODELS 04-24-2013 HK1077...
- Page 2 2024 series Tooling Alcoa Fastening Systems (HK1077)
- Page 3 Locite is a registered trademark of Henkel Corporation, U.S.A. Vibra-Tite is a registered trademark of ND Industries, Inc. USA. For more informa on or to order, please contact your local distributor or call direct: Alcoa Fastening Systems 1 Corporate Drive Kingston, NY 12401...
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Page 5: Table Of Contents
2024 series Tooling Alcoa Fastening Systems (HK1077) ONTENTS ......... .4... -
Page 6: Safety Instructions
2024 series Tooling Alcoa Fastening Systems (HK1077) AFETY NSTRUCTIONS III. OPERATING HAZARDS: GLOSSARY OF TERMS AND SYMBOLS: 1. Use of tool can expose the operator’s hands to hazards including: crushing, impacts, cuts, abrasions and heat. Wear suitable gloves to Product complies with requirements set forth by the protect hands. -
Page 7: Pecifications
2024 series Tooling Alcoa Fastening Systems (HK1077) PECIFICATIONS STROKE: MAX OPERATING TEMPERATURE: .850 in (2.16 cm) 125° F (52° C) WEIGHT: POWER SOURCE: 90psi MAX shop air 5.5 lbs (2.5 kg) HYDRAULIC FLUID: ATF mee ng DEXRON III, DEXRON IV, MAX AIR PRESSURE: MERCON, Allison C-4 or equivalent specifi... -
Page 8: Principle Of Operation
2024 series Tooling Alcoa Fastening Systems (HK1077) RINCIPLE OF PERATION PULL PISTON Fig. 1a Fig. 1b SPRING DAMPER VALVE HYDRAULIC HYDRAULIC PISTON PISTON THROTTLE VALVE THROTTLE VALVE (RETURN POSITION) (PULL POSITION) Hydraulic Oil Air Pressure Exhaust Air EXHAUST AIR PISTON... -
Page 9: Operating
2024 series Tooling Alcoa Fastening Systems (HK1077) PERATING NSTRUCTIONS BLIND FASTENER INSTALLATION: WARNINGS: Inspect tool for damage or wear before The fastener may be placed either in the work hole or in each use. Do not operate if damaged or the end of the nose assembly. -
Page 10: Disassembly
2024 series Tooling Alcoa Fastening Systems (HK1077) 2024 ISASSEMBLY NSTRUCTIONS ALL MODELS 12. Lift cylinder (35) from handle/head (1) (Fig. 2). WARNING: Be sure air hose is disconnected from tool before cleaning, or performing maintenance. Severe personal injury may 13. Turn handle/head (1) over and drain fl uid into occur if air hose is not disconnected. -
Page 11: Pintail Bottle/Vacuum System
2024 series Tooling Alcoa Fastening Systems (HK1077) ISASSEMBLY NSTRUCTIONS continued 25. Inspect all seals and parts. Figure 3 PRESS 26. If frayed or broken, remove trigger Cable Assembly (2) by driving Pin (4) out with punch. Remove Dowel Pin PISTON ASSY. TOOL (3) to disconnect cable from trigger. -
Page 12: Head /Handle
2024 series Tooling Alcoa Fastening Systems (HK1077) 2024 SSEMBLY NSTRUCTIONS ALL MODELS Head/handle 2024, 2024L 7. Install assembled components in gently from rear of tool using a press as shown in (Fig. 8). (Refer to Figures (7, 8 & 14) FIG. - Page 13 2024 series Tooling Alcoa Fastening Systems (HK1077) NSTRUCTIONS continued SSEMBLY General Assembly (continued): Pintail Bottle/Vacuum 2024V & 2024LV: (Refer to Figures 2 & 9) (Refer to Figures 6 & 15 ) The following steps are for the assembly of the 2024V 14.
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Page 14: Fill And Bleed
2024 series Tooling Alcoa Fastening Systems (HK1077) 2024 A ILL AND LEED ODELS Equipment Required: CAUTION: All oil must be purged from - Shop airline with 90 - 100 psi max. tool before Fill & Bleed process. Tool - Air regulator stroke will be diminished if oil is aerated. -
Page 15: Measuring Tool Stroke
2024 series Tooling Alcoa Fastening Systems (HK1077) EASURING TROKE Figure 12 2024 & 2024V Step 1 Cycle Piston all the way forward and measure X. Step 2 Cycle and hold piston back and measure Y. Step 3 Stroke = Y-X Figure 13 2024L &... -
Page 16: Assembly Drawings
2024 series Tooling Alcoa Fastening Systems (HK1077) SSEMBLY RAWING (Refer to Parts Lists on following pages) 14 15 Figure 14 11 12 9 10 16 17 18 *STICKER LOCATIONS See special note about stickers on Parts Lists pages. (2024L style) - Page 17 2024 series Tooling Alcoa Fastening Systems (HK1077) SSEMBLY RAWING (Refer to Parts Lists on following pages) FIG. 15 PARTIAL SECTION AA 68 69 23 67...
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Page 18: Parts List
2024 series Tooling Alcoa Fastening Systems (HK1077) ARTS ITEM Description 2024 2024L 2024V 2024LV QTY 1* Handle Assy 127748 128132 Cable Assy 116404-1 Dowel Pin 505496 500621 Trigger 124333-2 Piston Assy (includes 127743 127744 127744-2 127744-1 Items 16, 17, & 18) - Page 19 2024 series Tooling Alcoa Fastening Systems (HK1077) IST continued ARTS ITEM Description 2024 2024L 2024V 2024LV QTY Bottom Plate 128792 Muffl er 115554-1 Lock Nut 505420 Washer 506493 Cylinder Head 125747 O-Ring 500871 QUAD Ring 501458 Pivot Screw 125118 Spring...
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Page 20: Troubleshooting & Accessories
2024 series Tooling Alcoa Fastening Systems (HK1077) CCESSORIES ROUBLESHOOTING Always check out the simplest possible cause of a malfunction fi rst. For example, an air hose not connected. Fill and Bleed Bottle (Fig. 9) - 120337 Then proceed logically, eliminating each possible cause until the cause is located. - Page 21 2024 series Tooling Alcoa Fastening Systems (HK1077) IMITED ARRANTIES RESPECT TO THE TOOLING, PART(S) OR OOLING ARRANTY OTHER ITEMS MANUFACTURED BY THIRD Huck warrants that tooling and other items (excluding PARTIES. HUCK EXPRESSLY DISCLAIMS fasteners, and hereinafter referred as “other items”)
- Page 22 For the Long Haul ™ A Global Organization Industrial and Aerospace centers, where Alcoa Fastening Systems (AFS) maintains they provide a ready source of AFS fasteners, company offices throughout the United States installation tools, tool parts, and application and Canada, with subsidiary offices in many assistance.
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