Alcoa HK-150 Series Instruction Manual

Alcoa HK-150 Series Instruction Manual

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I
M
NSTRUCTION
ANUAL
HK-150 S
HK-150 S
ERIES
ERIES
I
T
NSTALLATION
OOLS
10-28-2010
HK1058

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Summary of Contents for Alcoa HK-150 Series

  • Page 1 NSTRUCTION ANUAL HK-150 S HK-150 S ERIES ERIES NSTALLATION OOLS 10-28-2010 HK1058...
  • Page 2 Series Tooling Alcoa Fastening Systems HK-150...
  • Page 3: Table Of Contents

    Series Tooling Alcoa Fastening Systems HK-150 ONTENTS ONTENTS ...........4 AFETY .
  • Page 4: Afety

    Series Tooling Alcoa Fastening Systems HK-150 AFETY AFETY This instruction manual must be read, 8. Tools and hoses should be inspected for leaks at the beginning of each shift/day. If any equipment with particular attention to the following shows signs of damage, wear, or leakage, do not safety guidelines, by any person servicing connect it to the primary power supply.
  • Page 5: Principle Of Operation

    Series Tooling Alcoa Fastening Systems HK-150 RINCIPLE PERATION RINCIPLE PERATION READ INSTRUCTIONS THOROUGHLY PRIOR TO OPERATING THE RIVETER. THIS RIVETER IS DESIGNED FOR INTERMITTENT DUTY AND MAINTENANCE WORK ONLY. The HK-150 is a hydraulic tool designed to set from 1/8 inch up to and including 1/4 inch diameter steel, stainless steel, alu- minum and plastic rivets by changing only the nose piece.
  • Page 6: Perating Nstructions

    Series Tooling Alcoa Fastening Systems HK-150 PERATING NSTRUCTIONS PERATING NSTRUCTIONS WARNINGS: ● Read full manual before using tool. ● A half-hour training session with qualified personnel is recommended before using Huck equipment. ● To avoid severe personal injury: Wear approved eye and ear protection.
  • Page 7: Rivet Pintail Removal

    Series Tooling Alcoa Fastening Systems HK-150 PERATING NSTRUCTIONS PERATING NSTRUCTIONS (continued) Figure 2 IVET INTAIL EMOVAL IVET INTAIL EMOVAL vet Pintail Removal: Rivet Pintail Removal Once Rivet is installed, Pintail must be removed. 1. Point tool downward. 2. Squeeze the Handle while pressing the Releasing Button.
  • Page 8 Series Tooling Alcoa Fastening Systems HK-150 NSTALLATION EMOVAL NSTALLATION EMOVAL The jaws are installed at the factory and should only need to be removed for periodic inspection and cleaning. To remove the jaws unscrew the NOSE TUBE from the tool in a counterclockwise direction...
  • Page 9: Aw Nstallation And Emoval

    Series Tooling Alcoa Fastening Systems HK-150 NSTALLATION NSTALLATION EMOVAL CONT EMOVAL CONT THREE JAW SYSTEM TWO JAW SYSTEM...
  • Page 10: Tool Maintenance

    Series Tooling Alcoa Fastening Systems HK-150 AINTENANCE AINTENANCE Steps for Proper Tool Maintenance and Operation 6. The tool has a 5/8" work travel, the completion of which 1. Disassemble and clean Nose components periodically or is indicated by a solid stop after approximately 12 pumps if the pintails do not drop out freely.
  • Page 11: Roubleshooting

    Series Tooling Alcoa Fastening Systems HK-150 ROUBLESHOOTING ROUBLESHOOTING Problem Solution 1.) Rivet pintail is stuck in tool First Step: Lightly tap nose against a hard surface while after breaking squeezing HANDLES and pressing down the RELEASING BUT- TON with tool pointing downward Pintail should then fall out, see fig.
  • Page 12: Ptional Ccessories

    Series Tooling Alcoa Fastening Systems HK-150 PTIONAL CCESSORIES PTIONAL CCESSORIES NOSE PIECES JAWS 202156 1/8” for Trim Molding Pop Rivets 202122 Two Piece Jaws 202159 3/32” & 1/8” Pop Rivets 202929 Three Piece Jaws 202190 1/8” Stand Off Pop Rivets 202158 5/32”...
  • Page 13: Riveter To Nutsetter Conversion Instructions

    Series Tooling Alcoa Fastening Systems HK-150 ONVERTING IVETER ONVERTING IVETER UTSETTER UTSETTER The HK-150 can be converted from a riveter to a nutsetter by changing IVETER IVETER several of the nose components. No tools required as parts require hand tightening only.
  • Page 14: Day Warranty

    A.) The tools manufactured by Alcoa Fastening Systems will be repaired free of charge or replaced at our discretion within 90 days of sale to the first user if, upon examination at our service center, we find a defect in material or workmanship in the hydraulic system.
  • Page 15 Series Tooling Alcoa Fastening Systems HK-150 IMITED ARRANTIES Tooling Warranty: Huck warrants that tooling and other CHANTABILITY OR FITNESS FOR USE OF ANY TOOL, items (excluding fasteners, and hereinafter referred as PART(S), OR OTHER ITEMS THEREOF NOT MANU- "other items") manufactured by Huck shall be free from FACTURED BY HUCK.
  • Page 16 For the Long Haul ™ A Global Organization Industrial and Aerospace centers, where they Alcoa Fastening Systems (AFS) maintains provide a ready source of AFS fasteners, company offices throughout the United States installation tools, tool parts, and application and Canada, with subsidiary offices in many assistance.

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